BASF Textile Chemicals Putting FUTURE into Textiles.
Upcoming SlideShare
Loading in...5
×
 

BASF Textile Chemicals Putting FUTURE into Textiles.

on

  • 2,896 views

BASF Textile Chemicals Putting FUTURE into Textiles.

BASF Textile Chemicals Putting FUTURE into Textiles.

Statistics

Views

Total Views
2,896
Views on SlideShare
2,881
Embed Views
15

Actions

Likes
1
Downloads
124
Comments
0

1 Embed 15

http://www.ttistextiledigest.com 15

Accessibility

Categories

Upload Details

Uploaded via as Adobe PDF

Usage Rights

© All Rights Reserved

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Processing…
Post Comment
Edit your comment

BASF Textile Chemicals Putting FUTURE into Textiles. BASF Textile Chemicals Putting FUTURE into Textiles. Presentation Transcript

  • BASF Textile ChemicalsPutting * FUTURE into Textiles.Green Textile OperationsBangkok17 November 2010Prepared by Sharon Tan 1
  • *Textile Chemicals – Putting FUTURE into Textiles.Strong tradition1865 1900 1925 1950 1975 2000 2004 2008 2009 CIBA ACQUISITION BASF SE THE CHEMICAL COMPANY FROM LUDWIGSHAFEN TO THE WORLD NEW BEGINNING AND PLASTICS AGE NEW HIGH-PRESSURE SYNTHESES THE AGE OF FERTILIZERS THE AGE OF DYES FOUNDING OF BASF November 2010 Slide 2
  • *Textile Chemicals – Putting FUTURE into Textiles.Organization of the BASF Group 6 business segments contain 14 operating divisions which bear the operational responsibility and manage 72 global and regional business units These in turn develop strategies for 80 product lines Regional divisions contribute to the local development of BASF’s business and are responsible for optimizing the infrastructure 3 central divisions, 5 corporate departments and 9 Competence Centers provide Group-wide services November 2010 Slide 3
  • Textile Chemicals – Putting FUTURE into Textiles. *BASF Segments Agricultural Solutions Oil & Gas Functional Solutions Plastics Chemicals Performance ProductsInorganics Performance Dispersions Catalysts Crop Protection Oil & Gas Polymers & PigmentsPetrochemicals Polyurethanes Care Chemicals Construction ChemicalsIntermediates Paper Chemicals Coatings Performance Chemicals November 2010 Slide 4
  • *Textile Chemicals – Putting FUTURE into Textiles.BASF: future-oriented partner of the textileindustry Textile Expertise: for over 140 years since the foundation of BASF, we have been a committed partner for the textile industry. Sustainable Development: consumer safety and environmental protection are our top priorities when developing new products or solutions. Shape the Future: continue shaping the future of the textile industry together with our customers. Putting *FUTURE into Textiles. What does FUTURE mean for us today? Consumer Safety, Resource Saving and Climate Protection: we find it important to concentrate even more on these key fields of ecology to be ready for future challenges. November 2010 Slide 5
  • *Textile Chemicals – Putting FUTURE into Textiles.Textile ChemicalsPutting *FUTURE into Textiles. Consumer Safety Resource Saving Climate Protection Commitment to shaping the future of the textile industry November 2010 Slide 6 focusing on 3 key areas of ecology
  • *Textile Chemicals – Putting FUTURE into Textiles.Textile ExpertiseInnovative and eco-efficient solutions Finishing / Weaving Pretreatment Dyeing Printing Coating •Waxes •Detergents •Resins •Levelling agents •Printing binders •Sizing •Wetting agents •Catalysts •Oxidizing agents •Pigments products •Softeners •Extracting agents •Stripping agents •Synth. thickeners •Peroxide killer •Repellents •Optical brighteners •Emulsifiers •Coating compounds November 2010 Slide 7
  • *Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textiles Consumer Safety Resource Saving Climate Protection November 2010 Slide 8
  • * Textile Chemicals – Putting FUTURE into Textiles.Ever thought about hazardous substancesa textile could contain? Some of the substances under discussion: Phthalates Azo dyes components Pesticides APEO PVC Allergenic Dyes Formaldehyde Biocides November 2010 Slide 9
  • *Textile Chemicals – Putting FUTURE into Textiles.Human SafetySupport from BASF Standardized communication Label on container Safety data sheet Technical information sheet Product specifications Transfer of application know-how Technical service Training Correct and safe use of chemicals November 2010 Slide 10
  • *Textile Chemicals – Putting FUTURE into Textiles.Human SafetySupport from BASF Textile chemicals compliant with regulations compliant to *RSL Monitoring of changes in legal requirements and standards Consultancy for customers Frontrunner in R&D Ecologically sound product portfolio November 2010 Slide 11 *Restricted substances lists
  • *Textile Chemicals – Putting FUTURE into Textiles.Human safetyFormaldehyde *IARC classification of formaldehyde being ‘carcinogenic to humans’ (2004) Oekotex 100 Standard lowered threshold for formaldehyde on baby-wear to ‘non detectable’ level (2008) ECHA intends to classify formaldehyde as carcinogenic More restrictions from legislation and retailers expected * IARC = International Agency for Research on Cancer **ECHA = European Chemical Agency November 2010 Slide 12
  • *Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textilesConsumer safety BASF is familiar with current legal requirements retailer needs is continuously screening it’s products to those standards and adapts it’s portfolio accordingly BASF helps you to avoid claims! November 2010 Slide 13
  • *Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textiles Consumer Safety Resource Saving Climate Protection November 2010 Slide 14
  • * Textile Chemicals – Putting FUTURE into Textiles.After-soaping agent Cyclanon® X-CW newMode of action Hydrolyzed Reactive Dye Soaping liquor + Cyclanon® XC-W Dyes are kept in Salt, pH the soaping liquor. Thus the dyed material is easily cleaned Hydrolyzed Reactive Dye November 2010 Slide 15
  • Textile Chemicals – Putting FUTURE into Textiles. *Application profile – full shadeTotal dyeing process Process Time: With Cyclanon® XC-W new Saving of 1 2 3,4 5 6 40 minutes 120 Cyclanon XC-W 100 Temp (° C) 80 1. Kieralon® Jet B conc 1,0 %owf 60 Sodium Carbonate 0,5 g/l 40 20 Resource Saving: 2. Acetic Acid 1,0 g/l 3. Common Salt 50,0 g/l 0 0 100 - 40 min 200 less process time 4. Dyestuff 300 400 500 each 4 % Proxion® Brill. Red H-EXL Conventional - 12 % less water consumption Proxion Yellow H-EXL process Proxion Blue H-EXL 1 2 3,4 5 7 120 - 9% less energy consumption Carbonate 20,0 g/l 5. Sodium 100 (Dose 20 min.) Temp (° C) 80 6. Cyclanon® XC-W new1,0 g/l 60 7. Surfactant 1,0 g/l 40 20 0 November 2010 0 Slide 16 100 200 300 400 500 600 Time (minutes)
  • Textile Chemicals – Putting FUTURE into Textiles. *Cost analysis – full shadeTotal dyeing process Costs in Euro per batch (= 100 kg) Total: Total: 300 255 € 241 € 84 € 200 74 € 19 € 17 € Fixed 10 € 6€ 12 € 5€ 15 € 13 € Labour 100 Water Chemicals 120 € 120 € Energy Dyes 0 Classical Process based on November 2010 Slide 17 process Cyclanon® XC-W new
  • * Textile Chemicals – Putting FUTURE into Textiles.BASF technologies for resource savings Pigment coloration systems Eco-Soft Printing, Color Fast Finish Intelligent after-washing systems Cyclanon ECO Plus, Cyclanon X-CW NEW Combining process steps Redex-Bleach, Palatex X-SD, Kieralon Antiperox PK Recycling technologies Size recovery systems Low temperature processes Ultraphor OBAs, BASF AP-Finish and Fixapret resin LT November 2010 Slide 18
  • * Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textilesResource saving BASF offers latest technologies based on new chemical solutions Supports it’s customers with technical know-how to optimize their production processes and benchmark them with international standards BASF helps you saving costs! November 2010 Slide 19
  • * Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textiles Consumer Safety Resource Saving Climate Protection November 2010 Slide 20
  • * Textile Chemicals – Putting FUTURE into Textiles.Ever thought a textile could have animpact on global warming? Are there *GHG emissions from my textile? November 2010 Slide 21 *GHG = Greenhouse-gas
  • * Textile Chemicals – Putting FUTURE into Textiles.Global climate changebackground The phenomena of Global Warming and it’s possible influence on the world’s climate is omnipresent in media around the world Carbon dioxide (CO2) is one of the identified greenhouse gases and considered to be the main contributor to global warming ( CO2 measured in carbon footprint ) Meanwhile politicians continue discussing causes and consequences of CO2 emission, various enterprises have set-up teams to develop strategies for potential CO2 emission reduction programs Various textile retailer/brands start analyzing their organizational impact on global warming and defined reduction targets November 2010 Slide 22
  • * Textile Chemicals – Putting FUTURE into Textiles.Carbon Footprint – Definition Quantitative measure of the impact human activities have on Global Warming in terms of the amount of green house gases produced Carbon footprint is Measured in kg CO2 Directly related emissions from energy use of fossil fuels Assessed over the lifecycle of a operation, service or product Carbon footprint is attributable to: Individuals Organizations Products November 2010 Slide 23
  • * Textile Chemicals – Putting FUTURE into Textiles.Cotton T-ShirtProduction optimization November 2010 Slide 24
  • Textile Chemicals – Putting FUTURE into Textiles. *Cotton T-shirtreduction of *GHG emission 800 720 g CO2 g CO2 equivalent/T-Shirt 700 - 9 % 650 g CO2 600 Aftersoaping 500 400 Neutralization 300 200 Reactive 100 Dyeing 0 Conventional process Aftersoaping with XCW Resource Saving: - 40 min less process time - 12% less water consumption November 2010 Slide 25 * GHG = Greenhouse gas
  • * Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into textilesClimate protection BASF Detects market and industry trends in an early stage Together with it’s customers tries to understand the impact textile industry has on Climate Change BASF supports you to be a frontrunner in innovative topics!! November 2010 Slide 26
  • *Textile Chemicals – Putting FUTURE into Textiles.Putting *FUTURE into Textiles. Thank you for your attention Consumer Safety Resource Saving Climate Protection November 2010 Slide 27
  • BASF Textile ChemicalsPutting * FUTURE into Textiles. 28
  • *Textile Chemicals – Putting FUTURE into Textiles. Note: The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose. Any descriptions drawings, photographs, data, proportions, weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. Responsibility for compliance with the requirements of the downstream textile market rests with the textile processor. November 2010 Slide 29