Best Liquid Electrostatic Spray Coating Solutions…..    Overview of    Products and Technology                            ...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems  D...
Innovative Technology of                                                                              Liquid Electrostatic...
Innovative Technology of                                                                          Liquid Electrostatic Spr...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                           Liquid Electrostatic Spray Coating Syst...
Innovative Technology of                                                          Liquid Electrostatic Spray Coating Syste...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                                 Liquid Electrostatic Spray Coatin...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems Fa...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsOur...
Innovative Technology of                                                        Liquid Electrostatic Spray Coating Systems...
Innovative Technology of                                                                    Liquid Electrostatic Spray Coa...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                          Liquid Electrostatic Spray Coating Syste...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                       Liquid Electrostatic Spray Coating Systems ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems Sp...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems No...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                            Liquid Electrostatic Spray Coating Sys...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                          Liquid Electrostatic Spray Coating Syste...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems  D...
Innovative Technology of                                                                              Liquid Electrostatic...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                           Liquid Electrostatic Spray Coating Syst...
Innovative Technology of                                                          Liquid Electrostatic Spray Coating Syste...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                                          Liquid Electrostatic Spr...
Innovative Technology of                                                         Liquid Electrostatic Spray Coating System...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                      Liquid Electrostatic Spray Coating Systems  ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                       Liquid Electrostatic Spray Coating Systems ...
Innovative Technology of                                                       Liquid Electrostatic Spray Coating Systems ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems   ...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating SystemsO T...
Innovative Technology of                                                     Liquid Electrostatic Spray Coating Systems  O...
Innovative Technology of                                                        Liquid Electrostatic Spray Coating Systems...
Upcoming SlideShare
Loading in...5
×

OTSON Liquid Electrostatic Coating Solution

1,007

Published on

The principles of electrostatic charging apply equally to liquid and powder coatings.  In electrostatic coating, the fluid is atomized, then negatively charged to the object, thus having a less negative charge than the paint. Increased transfer efficiency is achieved, up to 95%. For instance, it is possible to spray paint a cyclone fence electro statically with fair transfer efficiency.
Both sides of the fence can be painted from only one side due to the electrostatic attraction.
 
   Atomized paint droplets are charged at the tip of the spray gun by a charged electrode; the electrode runs 30 to 140 kV through the paint at 0 to 225 microamperes. So, it is mean that the electrical force needed to guide paint particles to the work piece is 8,000 to 10,000 volts per inch of air.

Published in: Technology, Business
0 Comments
1 Like
Statistics
Notes
  • Be the first to comment

No Downloads
Views
Total Views
1,007
On Slideshare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
37
Comments
0
Likes
1
Embeds 0
No embeds

No notes for slide

OTSON Liquid Electrostatic Coating Solution

  1. 1. Best Liquid Electrostatic Spray Coating Solutions….. Overview of Products and Technology Sales Director Allan Ko 2011v 2.3O T S O N Te c h n o l o g i e s C o r p Proprietary and Confidential OTSON.com
  2. 2. Innovative Technology of Liquid Electrostatic Spray Coating Systems Agenda Company Overview Surface Technology - Overview of Electrostatic Painting and Coating Technologies Product Overview  OTS-3000 Manual Liquid Electrostatic Spray Gun  OTS-10 Air Powered Double Diaphragm Pump  Series 5000 Twin-Turbine DISK (Rotary Atomizer ) Electrostatic Coating System  OTS-51 Paint Dosing Pump ( Gear Pump )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  3. 3. Innovative Technology of Liquid Electrostatic Spray Coating Systems Disk Electrostatic Auto Coating System OTS - 5000 OTS - 5100 OTS - 5300O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  4. 4. Innovative Technology of Liquid Electrostatic Spray Coating Systems ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day Production Conditions : 1000 Bicycles / per day Application : Bicycle Primer and Finishing Spray Painting Disk System : 2 Disk Systems Conveyor speed : 5 meters A. Paint cost per liter : USD 5 B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  5. 5. Innovative Technology of Liquid Electrostatic Spray Coating Systems The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment. Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  6. 6. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  7. 7. Innovative Technology of Liquid Electrostatic Spray Coating Systems Liquid Electrostatic Spray Coating What is DISK electrostatic coating? In using the DISK electrostatic coating equipment, the high revolution of DISK tends to throw the paint away when the paint passes through the live DISK. In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the machine has achieved the purpose of electrostatic coating.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  8. 8. Innovative Technology of Liquid Electrostatic Spray Coating Systems Why DISK electrostatic coating? The DISK electrostatic coating can significantly improve the spraying quality and production while reducing the paint consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  9. 9. Innovative Technology of Liquid Electrostatic Spray Coating Systems Advantages  Transfer efficiencies range from 85 % to 95 %  Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces  The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap  As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thicknessO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  10. 10. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTSON Technologies Corp was established in 1984.With over 20 years experience in electrostatic coating equipment and products precision machine in Taiwan. OTSON consistently endeavors to invent and develop the advanced products to meet the newly trends on the surface coating markets. At the present, OTSON has obtained the patents of structure improvement individually in Twin-turbine Atomizer, Disk and all kinds of spraying nozzles. In the recent years, OTSON have been extending the business to the oversea markets in where OTSON also earned a lot of good comments on the outstanding products as we know innovative products at competitive prices is the key to gaining world recognition and acceptance. OTSON ensure complete customer satisfaction by offering engineered solutions for individual coating problems. If customers unsure of what type of coating equipment they may require. We also operate a full after sales service to ensure existing customers obtain the optimum performance from their investment in OTSONs equipment.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  11. 11. Innovative Technology of Liquid Electrostatic Spray Coating Systems Factory OverviewO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  12. 12. Innovative Technology of Liquid Electrostatic Spray Coating SystemsOur CustomersO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  13. 13. Innovative Technology of Liquid Electrostatic Spray Coating Systems Business Type OTSON Brand Manufacture / Exporter Consultancy OEM / ODM Product Type Coating Equipment Industry Precision Machinery Electronics Industry Embedded System Primary Competitive Advantages Reliability Reputation Buyers Specifications Accepted Current Export Markets: Take The Best Deal With us! WorldwideO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  14. 14. Innovative Technology of Liquid Electrostatic Spray Coating Systems Surface Technology Overview of Electrostatic Painting and Coating Technologies The principles of electrostatic charging apply equally to liquid and powder coatings. Inelectrostatic coating, the fluid is atomized, then negatively charged to the object, thus having aless negative charge than the paint. Increased transfer efficiency is achieved, up to 95%. Forinstance, it is possible to spray paint a cyclone fence electro statically with fair transfer efficiency.Both sides of the fence can be painted from only one side due to the electrostatic attraction. Atomized paint droplets are charged at the tip of the spray gun by a charged electrode; theelectrode runs 30 to 140 kV through the paint at 0 to 225 microamperes. So, it is mean that theelectrical force needed to guide paint particles to the work piece is 8,000 to 10,000 volts per inchof air.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  15. 15. Innovative Technology of Liquid Electrostatic Spray Coating Systems Our Electrostatic Spray Technology Will Reduce  Paints Cost  Air Pollution CO2 / VOC( Volatile Organic Compound) emission  Water Pollution  Energy CostsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  16. 16. Innovative Technology of Liquid Electrostatic Spray Coating Systems You Can Save Our Earth Stop Global WarmingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  17. 17. Innovative Technology of Liquid Electrostatic Spray Coating Systems Transfer Efficiency Suitable for long-term operation Enhancing the productivity Extending the life expectancy Simplifying the procedures of maintenance Applications •Hardware, Auto parts, •Control Panel, •Heavy, Industrial Machinery •Parts for household electric appliances •Steel Furniture •OA Machinery •Woodworking Products •Metallic ProtectorO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  18. 18. Innovative Technology of Liquid Electrostatic Spray Coating Systems Advantage List • Dual Coating- Solvent and Waterborne Paint • Improve Coating Quality • Reduce Air Pollutions • Reduce Water Pollutions • High Transfer EfficIencify - Spray Painting • High Atomized Nozzle • Easy Handle for Long Term Operation • Long Life Operation • Low VOC Emissions • Low Failure Rate and Easy Maintenance • Light Weight Gun - 470g OnlyO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  19. 19. Innovative Technology of Liquid Electrostatic Spray Coating Systems Transfer Efficiency of Different Spray TechnologiesO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  20. 20. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  21. 21. Innovative Technology of Liquid Electrostatic Spray Coating Systems Manual Liquid Electrostatic OTSON RansXXX GraXXX NodXXX Spray Gun – Comparison Table OTS-3000 R9xx Proxxx Dual Coating Yes No No No (Water base and Solvent ) Easy and Low Maintenance Yes No No No Easy Handle and Yes No No No Light Weight Different Nozzle Type Yes No No No High C/P value Yes No No No Atomization Excellent Normal Normal Normal Transfer Efficiency Excellent Normal Normal Normal Coatings Saving Excellent Normal Normal NormalO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  22. 22. Innovative Technology of Liquid Electrostatic Spray Coating Systems The principle of Manual Liquid Electrostatic Spray Gun for Electrostatic Coating In using the liquid electrostatic spray gun , the high compress air tends to throw the paint away when the paint passes through the special nozzle, the droplets pick up the charge from an electrically charged electrode at the tip of the gun by charged electrode. The charged particles are given their initial momentum from the fluid pressure/air pressure In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the machine has achieved the purpose of electrostatic coating.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  23. 23. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  24. 24. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  25. 25. Innovative Technology of Liquid Electrostatic Spray Coating Systems Application Small parts Desks  Liquid Coating Bicycle Files Computer Major Appliances Housing Office Partitions  Waterborne Coating Stationeries Medical Equipment Wooden Restroom Partitions  Metal Coating Furniture Roller Bars Hardware Metal Doors Lockers Decorative Lamps  Wood Coating Freezers Electrical Home Appliances, Iron Railing Car Accessories, Teflon Pot Display Cases Sports Equipment  Plastic Coating Refrigerators Handcraft Heavy Machinery Office EquipmentO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  26. 26. Innovative Technology of Liquid Electrostatic Spray Coating Systems Bicycle CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  27. 27. Innovative Technology of Liquid Electrostatic Spray Coating Systems Metal CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  28. 28. Innovative Technology of Liquid Electrostatic Spray Coating Systems Wood CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  29. 29. Innovative Technology of Liquid Electrostatic Spray Coating Systems Waterborne CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  30. 30. Innovative Technology of Liquid Electrostatic Spray Coating Systems SpecificationsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  31. 31. Innovative Technology of Liquid Electrostatic Spray Coating Systems Nozzle PerformanceO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  32. 32. Innovative Technology of Liquid Electrostatic Spray Coating Systems Round Nozzle ( TIN )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  33. 33. Innovative Technology of Liquid Electrostatic Spray Coating Systems Round Nozzle ( FRP )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  34. 34. Innovative Technology of Liquid Electrostatic Spray Coating Systems Flat Nozzle ( FRP )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  35. 35. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  36. 36. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  37. 37. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  38. 38. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  39. 39. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  40. 40. Innovative Technology of Liquid Electrostatic Spray Coating Systems Investment return estimate by using manual liquid electrostatic spray gun A. Paint cost per gallon : $ 10 B. Paint consumption per week : 20 gallons C. Paint cost per week (A x B) : $ 200 D. Efficiency saved by using Manual Liquid Electrostatic Spray Gun : 50% (ex:worse case) E. Paint saved (C x D = Cost saved per week) : $100 F. Total paint cost saved per year (E x 52 weeks) : $5,200 The cost spent on buying one set of manual liquid electrostatic spray gun. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the manual liquid electrostatic spray gun is to efficiently use the energy, improve the quality and protect the environment.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  41. 41. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  42. 42. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  43. 43. Innovative Technology of Liquid Electrostatic Spray Coating Systems Transfer Efficiency of different Spray TechnologiesO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  44. 44. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  45. 45. Innovative Technology of Liquid Electrostatic Spray Coating Systems The principle of Turbo Rotary Atomizer (DISK) for Electrostatic Coating Rotary atomization is a variation of electrostatic spraying that uses centrifugal force generated by discs to atomize paint, which drives it from the spray disk. In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the atomization of this method is excellent as is the transfer efficiency. This method also can be used with paints of different viscosity. Therefore the machine has achieved the purpose of electrostatic coating.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  46. 46. Innovative Technology of Liquid Electrostatic Spray Coating Systems Disk Electrostatic Auto Coating System OTS - 5000 OTS - 5100 OTS - 5300O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  47. 47. Innovative Technology of Liquid Electrostatic Spray Coating Systems ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day Production Conditions : 1000 Bicycles / per day Application : Bicycle Primer and Finishing Spray Painting Disk System : 2 Disk Systems Conveyor speed : 5 meters A. Paint cost per liter : USD 5 B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  48. 48. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  49. 49. Innovative Technology of Liquid Electrostatic Spray Coating Systems Liquid Electrostatic Spray Coating What is DISK electrostatic coating? In using the DISK electrostatic coating equipment, the high revolution of DISK tends to throw the paint away when the paint passes through the live DISK. In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the machine has achieved the purpose of electrostatic coating.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  50. 50. Innovative Technology of Liquid Electrostatic Spray Coating Systems Why DISK electrostatic coating? The DISK electrostatic coating can significantly improve the spraying quality and production while reducing the paint consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  51. 51. Innovative Technology of Liquid Electrostatic Spray Coating Systems Advantages  Transfer efficiencies range from 85 % to 95 %  Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces  The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap  As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thicknessO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  52. 52. Innovative Technology of Liquid Electrostatic Spray Coating Systems The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment. Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  53. 53. Innovative Technology of Liquid Electrostatic Spray Coating Systems Disk Electrostatic Auto Coating System OTSON RansXXX Inxxx OTS - 5000 Comparison Table OTS - 5100 OTS - 5300 Dual Coating (for OTS-5300 Only) Yes No No (Water base and Solvent ) Easy and Low Maintenance Yes No No Fast to Change Color Yes No No Different Spray Disk Type Yes Yes No High C/P value Yes No No Atomization Excellent Normal Normal Transfer Efficiency Excellent Normal Normal Coatings Saving Excellent Normal NormalO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  54. 54. Innovative Technology of Liquid Electrostatic Spray Coating Systems Booth SpecificationO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  55. 55. Innovative Technology of Liquid Electrostatic Spray Coating Systems More Fast More QuantityO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  56. 56. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  57. 57. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  58. 58. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-5000 Microcomputer Control PanelO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  59. 59. Innovative Technology of Liquid Electrostatic Spray Coating Systems Microcomputer Control Panel (man-Machine Interface)O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  60. 60. Innovative Technology of Liquid Electrostatic Spray Coating Systems Microcomputer Control Panel (man-Machine Interface)O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  61. 61. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-5100 Man-Machine Interface ( 1 )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  62. 62. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-5100 Man-Machine Interface ( 2 )O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  63. 63. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  64. 64. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  65. 65. Innovative Technology of Liquid Electrostatic Spray Coating Systems High Atomization Spray DISKO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  66. 66. Innovative Technology of Liquid Electrostatic Spray Coating Systems Bicycle CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  67. 67. Innovative Technology of Liquid Electrostatic Spray Coating Systems Bicycle Coating - Base CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  68. 68. Innovative Technology of Liquid Electrostatic Spray Coating Systems Bicycle Coating - Finish CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  69. 69. Innovative Technology of Liquid Electrostatic Spray Coating Systems Teflon CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  70. 70. Innovative Technology of Liquid Electrostatic Spray Coating Systems Metal CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  71. 71. Innovative Technology of Liquid Electrostatic Spray Coating Systems Solvent CoatingO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  72. 72. Innovative Technology of Liquid Electrostatic Spray Coating Systems Reciprocator Specification: 1200mm, 1800mm, 2400mm Single travel, multi-speed shifting. Control Method: 1. Japan’s Fuji Frequency Converter for speed control. 2. Man-machine interface control panel is controlled by servo motor for regulating the travel speed.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  73. 73. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-5100 Electrostatic Power SupplyO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  74. 74. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-5300 Electrostatic Power SupplyO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  75. 75. Innovative Technology of Liquid Electrostatic Spray Coating Systems Gear PumpO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  76. 76. Innovative Technology of Liquid Electrostatic Spray Coating Systems Accessories Travel Programmer Air Heater Turntable Insulation Table Air Filter (screening oil and water)O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  77. 77. Innovative Technology of Liquid Electrostatic Spray Coating Systems Applications  Small Parts  Bicycles  Computer Housing  Stationeries  Wooden Furniture  Hardware  Decorative Lamps  Electrical Home Appliances  Handcrafts  Sports Equipment  Car Accessories  Teflon PotO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  78. 78. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-51 PAINT PUMP CONTROLERO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  79. 79. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTS-51 Gear Pump Control System (Connection Diagrams)O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  80. 80. Innovative Technology of Liquid Electrostatic Spray Coating SystemsO T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  81. 81. Innovative Technology of Liquid Electrostatic Spray Coating Systems OTSON Commitment OTSON are providing High Performance Electrostatic Coating Technologies , High Quality Products , Good Services, And Affordable Price for OUR Customers.O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  82. 82. Innovative Technology of Liquid Electrostatic Spray Coating Systems Thank you !! Further Information For more information, please visit our website at www.otson.com For further information on OTSON ‘s electrostatic products, please contact : OTSON Technologies Corp. www.otson.com e-mail : sales@otson.com Tel : 886+2+2659-7162 Fax : 886+2+2656-0287O T S ON.com OTSON Technologies Corp ©2010 Proprietary and Confidential
  1. A particular slide catching your eye?

    Clipping is a handy way to collect important slides you want to go back to later.

×