ORLACO – a brief overview>20 years of experience, family owned private companyISO 9001: 2000 certified, planned 2012: TS 16949ISO 14001: 2004 certifiedOwn R&D and Production of Camera’s, Cables & Monitors based in theNetherlandsOrlaco has own offices in North America, Germany, Denmark, Japan, Franceand SingaporeDistributors world wide who can give support>140 employeesORLACO references: Available upon request
ORLACO – four main focusses Heavy Equipment • Mining • Earthmoving and road construction Cranes Forklifts On-road trucks
ORLACO – special markets Maritime Military Emergency vehicles
Product DevelopmentIn-house product development Design collaboration with OEM
Product Development: Testing equipmentClimate room• Temperature -75 ..+180C, humidity control, advanced computer control.Ingress protection testing• IPX7 testing• IPX8 testing (to be agreed with customer)Electrical measurements• EMC preparationNOTE:Tests e.g. EMC, RT&T,FCC and EX are mainly executed at third parties like TÜV, KEMA,DARE andor Nemko.Test results made available to Orlaco by our current OE customers
ORLACO key product: camera •Operating temp: -40˚C to +85˚C •Color CMOS technology >70dB, <2.5lux •IP69K (DIN 40050-9) waterproof due to over-pressurized housing •Shock & Vibration resistant, random vibration 20..2000hz, 15G + 26G steptesting •Heater 2,4W, Pulse Width Modulated, activated from +20°C to -40°C. •Direct connect to Bat+: 10V/Dc..30V/Dc Tested following relevant standards: Radiated immunity, Emission, BCI, RF injection, Burst Surge DC ports, ESD.
ORLACO key product: Cables and PlugsCables and plugs: moulded IP69Kwaterproof plugs, high pressurewash resistant
ORLACO key product: RLED monitor •Operating temp. between -40˚ to +85˚C. •IP67 according IEC 60529 •10-60V/Dc input power •Shockproof 9.8G IEC 60068-2-27. •EMC 100V/m immunity. •Power supply protected against: -Inductive kickbacks, -Load dumps, -Over- / under voltage. •Possibility to mirror camera image and set marker line per camera •Automatic Brightness Control. •Custom made design possible.
Product qualityAPPROVALS• Electromagnetic compatibility in compliance with 72/245/EC, 95/54/EC• Mirror directive 2003/97/EC, 2005/27/ECCOMPLIANCE• ISO 16001:2008 Earth-moving machinery -- Hazard detection systems andvisual aids -- Performance requirements and tests• ISO 5006:2006 Earth-moving machinery -- Operators field of view -- Testmethod and performance criteria
Product quality: ISO 16001 vs ORLACO specsDescription ISO16001 Orlaco Auto switching & Auto switching &Monitor control not manual not manual standby standbyOperating Temp. -30˚C / +60˚C -40˚C / +85˚CShock & Vibration 10G 15GWaterproof IP67 IP69KTV Lines 200 400Recovery Time 1,5 sec 1,0 sec
Product quality: EMC ISO13766 Orlaco 30 V/m Immunity for 100V/m Radiated Sub Assembly Immunity (ISO11452-2) 100 V/m for functions that control machine movementBulk Current Injection: ISO11452: >75mAPower Transients: ISO7637, Testpulses Vs= <-500V and >100VESD operational: 8kV Direct/15kV Air DischargeIncluding tests for radiated, conductive & far field emissions standards
Product quality: Plug & Play, downwards compatibleFlexible Plug & Play system: 1 or up to 4 camera’s possible
Example Off-highway haul trucks with ORLACOfrontcam, sidecam and radar
Off-highway haul truck with ORLACO rearview andradar
Customer requirements and ORLACO solutionsCommon incidents / accidents in the mining industryVehicle-to-vehicleVehicle-to-peopleVehicle-to-infrastructureORLACO products play a key role in reducing these incidents. Whenproperly installed and with good instructions ORLACO delivers:Increased safetyReduced equipment damageIncreased productivityBetter ergonomics for operator
ORLACO solutionsOperator visibility Allround view with help of cameras to implement ISO 5006 / 16001 Mitigate more that 90% of all incidents Stand alone system; little maintenace; minimum investment&Proximity warning Short and long range radar Stand alone system combined with CCTV; minimum investment Radar always in combination with ORLACO camera/monitor
Mining equipment: blind spots and ISO 5006Red line around the machine should be visible from theoperator’s point of view.The red line is at 1m from the machine at height = 1.5mUsage of camera’s is in most cases necessary Camera coverage ISO5006
ORLACO solutions: the importance of side viewNot only rear-view, cameras are also used for side-view as on this haul truck asthe mirrors do not give the operator a good view of the truck’s surroundings.
Off-highway haul trucks and visibilityThe operator isfaced with hugeblind areas aroundthe vehicle.Mirrors are onlypart of the solution.ORLACO’s allroundviewing systemprovides theoperator withoptimal viewing andthe machine iscompliant toISO5006.
Off-highway haul trucks and visibilityWith ORLACO cameras – good operator vision to the rear and front
ORLACO solutions: locating the camera’s Front- C#1 Drivers BlindCamera’s located on dump trucks: Side C#3 Side C#4•Cam#1: Forward Travel – Front View•Cam#2: Reverse Travel – Rear View•Cam#3: Left Turning - Driver’s Side View•Cam#4: Right Turning – Right Side View Rear C#2
Front viewGoal•Eliminate blind spot (5-10mon large dump truck).•Each side of the front of thevehicle should be seen,including the entry to thestairway.•View of 8 meters should beseen to assist in viewingpotential road hazards /debris that could damagethe tyres / vehicle.* Always consult end-user toclarify desired view.
Installing the front view camera LocationThe most front end of the vehicle.
Rear viewGoal•Eliminate rear blind spot.•Load placement – assistancewith backing to berm.•Prevent tyre damage bydetecting rocks beforereversing.•Confirm load completion / trayempty – resulting in reducedcycle time, increasedproductivity.•Keeping the berm intact.* Always consult end-user toclarify desired view.
Installing the rear view camera LocationNear the lights, back-up sensor, etc. offers the best view as well as protection.
Side viewGoal•Eliminate blind spot.•Assist with lining uptruck with shovel duringloading operations.•Assist with observingdebris and otherobjects duringreversing.•Should clearly see thefront end of each tyre.* Always consult end-user to clarify desiredview.
Installing the side view camera Location On the front endcorner of each side.
ORLACO and radar solutions Orlaco’s RadarEye is your active camera solution
ORLACO: The basic packageSuggestion of a basic package – rear view with radar – thatcovers Operator Visibility as well as Proximity Warning.The system is automatically switched on when the machine isput in reverse, e.g. for dump truck, loader, grader.
ORLACO and radar solutionsContact ORLACO for customized advice on the use of radar onyour machine.
Thank you for your attention! Contact Orlaco: P.O. Box 193 3770 AD Barneveld The Netherlands Phone: +31 (0) 342 404 555 Fax: +31 (0) 342 404 556 Email: firstname.lastname@example.org Web: www.orlaco.com