Biorefinery of the Future

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Biorefinery of the Future - Presentation Transcript

  1. POET Biorefinery of the Future International Fuel Ethanol Workshop Nashville, Tennessee June 18, 2008 Mark D. Stowers, Ph.D. Vice President, Research and Development POET [email_address] www.poetenergy.com
  2. Integrated bio-refining model incorporating project development, technology innovation, design and construction, R&D, plant management and product marketing
    • 20+ years ethanol industry experience
    • World’s largest ethanol producer, 23 plants in operation
    • 1.3 Billion gallons per year
    • 3.5 million ton of distillers’ grains
  3. Biorefinery of the Future Transportation Bio-Refinery Elec or Steam Bio-Diesel Solid Fuel Boiler Grain Oil Proteins Ethanol DDGs CO 2 Edible Methane Anaerobic Digester Bio-Mass Power Grid Bio-Diesel Spec Chemical Feedstock Solar Power Wind Power
  4. Biorefinery Future: Industry Challenges
    • Corn Ethanol as foundation
      • Taking cost out of corn to ethanol and reducing environmental impact
    • Developing and implementing cellulosic ethanol technology
    • Creating new opportunities using our existing manufacturing capability… building a biorefinery
  5. Biorefinery Drivers
    • Research and development capacity
    • BPX: the next generation
    • Corn fractionation
    • Cellulosic ethanol
    • Alternative energy
    • Biochemicals/biomaterials
  6. Sustainability of Corn Production
    • Steady decreases in use of pesticides and fertilizer
  7. Future for Corn
    • Increasing yield while reducing fertilizer and pesticide
    • 220 bushel/acre in 2018 and 300 bushel/acre in 2030
  8. The Future of Corn Ethanol: It’s in the Genes
    • Up to 50,000 genes
    • Located on ten chromosomes
    • Estimated haploid genome size of ~2.5 billion nucleotides
    • Serves as the foundation for numerous studies, especially those aimed at improving the agronomic characteristics of the plant
    • Multiple universities and all major seed companies engaged in sequence annotation and systems and trait development
  9. BPX: the Next Generation
    • Lower energy usage
    • Higher solids and higher ethanol yields
    • Improved distillers’ grains
  10. Corn Fractionation Corn Fiber Composition Corn Fiber 100 lbs Starch (17%) Protein (11%) Fiber (59%) Ash (6%) Oil (3%) Other (4%) Cellulose (30%) Hemicellulose (60%) Galactan (8%) Mannan (2%) Xylan (60%) Arabinan (40%) Triglycerides (87%) Sterol Esters (5%) Sterol Ferulates (5%) Free Sterols (2%) Tocopherols (1%) Lignin Precursors Polyphenolics
  11. Cellulosic Ethanol: Starts with Corn
  12. Poet Integrated Corn Cellulose Biorefinery Ethanol Grain Corn Corn Germ Endosperm CO2 Distill Centrifuge & Dry Pre-treat Hydrolysis & Fermentation Distill Steam to Process Bran Cellulosic Ethanol Biomass Boiler Separator Solid Fuel Anaerobic Digester Liquids Boiler Biogas DDG Dryers Electric Generator DGHP Corn Cob
  13. Solid Fuel Boiler Project
    • POET Biorefining –Chancellor
      • Solid Fuel Boiler
      • Waste Wood Chips
      • Landfill Gas burner
  14. Chemicals to Biochemicals
  15. Biotechnology penetration in the $1+ trillion chemical industry and $1 trillion value by 2025
    • 2000 (actual) $67 billion 5.3%
    • 2005 (actual) $98 billion 6.7%
    • 2010 (forecast) $159 billion 9.6%
    • 2025 (projection) $1000 billion 33%
    • Higher oil prices; ethanol volume growth; emerging new products and technologies
    Source: McKinsey and Company, 2006; MBI
  16. Selling Prices for Common Chemical Intermediates (cents/pound) Light blue = 2000 and dark blue = 2005 Economic fit between biotech and chemical markets Feasible biotech processes Source: Jim Stoppert, Cargill
  17. Biochemical Transformation
    • Genetic Engineering
    • Genomics/Proteomics
    • Metabolic Engineering
    • Synthetic Biology
    • Semisynthesis
  18. Genetic Engineering High Value Protein Product gene α Recombinant Microbe
  19. Genomics/Proteomics
    • Gene Expression
    • When?
    • Where?
    • How?
    • Why?
    Microarray
  20. Metabolic Engineering
  21. Synthetic Biology John Frost, Draths Corporation; MBI
  22. Semisynthesis: Interfacing Microbial and Chemical Synthesis John Frost, Draths Corporation; MBI
  23. Specialty Chemical Opportunities
    • Benzene replacement
    • Organic Acids/Alcohols
    • Protein-based biomaterials
    John Frost, Draths Corporation; MBI
  24. POET Biorefinery Concept Ethanol BFrac ™ Plant Yellow Corn Corn Germ Endosperm CO 2 BPX ™ Sacch & Ferment Distill Centrifuge & Dry DGHP Pre-treat Hydrolysis & Ethanol Fermentation Distill Corn Stover Steam to Process Bran Ethanol Biomass Boiler Separator Solid Fuel Anaerobic Digester Liquids Aerobic wastewater Treatment system Steam Generator Biogas Hydrolysis & Specialty Chemical Fermentation Product Recovery Specialty Chemical DDG Dryers Other Solid Fuel Thin Stillage/Syrup
  25. Biotechnology as an enabler to create a new value chain for molded materials Oil & Gas pumping Refining & Cracking Chemical Trans- formation Polymer- ization Com- pounding Molding Farms Milling Biotech Trans- formation Polymer- ization Com- pounding Molding Source Feeds Monomer Polymer Downstream Processing Source Feeds Monomer Polymer Downstream Processing Crude Oil Monomer Monomer Polymer Final Product (Plastic) Biomass Monomer Monomer Polymer Final Product (starch, cellulose) (Plastic) 2010 Current Selective participation by chemical industry Full participation by chemical industry Mix of existing players and new entrants Agribusiness companies
  26. Fuel Ethanol Foundation
    • Available Biomass
      • Yield increases
      • Billion tons of cellulose
    • Manufacturing Platform for Biochemicals
  27. Biobased Economy: 2030
  28.  

+ Nathan SchockNathan Schock, 2 years ago

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