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3slaminators 112911

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Laminator used in Solar Panel Manufacturing

Laminator used in Solar Panel Manufacturing

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    3slaminators   112911 3slaminators 112911 Presentation Transcript

    • Fab-Finder, Inc. 2008 Solar Panel Equipment Highest Quality-Total Automation Click to edit Master title style For Sale-We Own-Ask Us! 2, 3-S Laminators REIS Framer, Berger FlasherFab-Finder, Inc.We locate and provide the fab equipment you require © 2011 Fab-Finder 11/28/2011
    • We locate and provide the fab equipment you require Highest Quality Fab-Finder, Inc. Equipment Makers Company Logo Tool Experience Note 3S #1 Thru-put (Meyer Burger Laminators 10 years Lowest COO owned) 50 years in REIS Robotics Framing Station #1 maker WW automation Berger Panel Tester 38 years solar #1 maker WW Lichttechnik “Flasher” testers 2
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 3
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 3-S XL3622CP Laminators (2) Vintage 2008 75MW Output Each System For Sale-We Own-Ask Us! 4
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 5
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview REIS Framer Module 4, REIS Robots 5, Work Stations Vintage 2008 75MW Output For Sale-We Own-Ask Us! 6
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 7
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview Junction Box Station Vintage 2008 75MW Output For Sale-We Own-Ask Us! 8
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 9
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview Berger Solar Simulator With REIS Robotics Vintage 2008 75MW Output For Sale-We Own-Ask Us! 10
    • We locate and provide the fab equipment you require Factory Layout-Process Flow Fab-Finder, Inc. REIS Junction Loader box mount 3-S XL 3622CP Laminators Berger REIS Flasher Framer Module 11
    • We locate and provide the fab equipment you require Fab-Finder, Inc. Panel Line Overview 12
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 13
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Splits the lamination process between three chambers The cycle time is reduced drastically compared to a typical laminator 14
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Splits the lamination process between three chambers The cycle time is reduced drastically compared to a typical laminator 15
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Stage 1 = Pre-heat Stage 2 = Cure Stage 3 = Active cooling 16
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008  Advanced designs provides highest yields, uptime, and MW/m2  Two heating zones and one cooling zone  Specs:  99.8% Yield -20% process  Pin lift of panels results in lowest breakage time reduction  Sensors control glass positioning  Reproducible polymerization process  > 98% Uptime (VDI 3423)  Low degree of complexity  Maintenance free heating system  Standardized 24/7 approved components  > 50% less footprint requirement worldwide highest throughput/m2 17
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 18
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Pin lift design improves thermal uniformity and reduces glass breakage 3-S Design: Active Pin Lift Other design: No Pin Lift > Leads to warpage/breakage 19
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Pin lift design improves thermal uniformity and reduces glass breakage 3-S Design: Active Pin Lift Other design: No Pin Lift > Leads to warpage/breakage 20
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 21
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Stage One and Two: Thermal o uniformity is + 1 C across entire heated zone 22
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Stage One and Two: Thermal o uniformity is + 1 C across entire heated zone 23
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Process Batch Size: 4, 1.8m x 1.0m panels per stage 3, 2.0m x 1.0m panels per stage 1, 3.6m x 2.2m panel per stage 24
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Process Batch Size: 4, 1.8m x 1.0m panels per stage 3, 2.0m x 1.0m panels per stage 1, 3.6m x 2.2m panel per stage 25
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 26
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Stage 3: Controlled and Rapid Cooling: Closed loop chilled water cools the aluminum plate Vacuum presses the plate to the panels Reduced time to complete processing 27
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Stage 3: Controlled and Rapid Cooling: Closed loop chilled water cools the aluminum plate Vacuum presses the plate to the panels Reduced time to complete processing 28
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 3-S XL3622CP Out-put, MW/yr Through-put, panels/yr Assumptions: Working 330days/yr 99.8% yield 98% uptime 72 cell panel=285W, 60 cell panel=240W 3 recipes, 8min., 6min., 4min. per cycle 29
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 3-S XL3622CP Out-put, MW/yr Through-put, panels/yr Assumptions: Working 330days/yr 99.8% yield 98% uptime 72 cell panel=285W, 60 cell panel=240W 3 recipes, 8min., 6min., 4min. per cycle 30
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 130 120 110 100 90 80 MW/yr 70 Per tool 60 50 40 30 20 10 72 cell 60 cell 72 cell 60 cell 72 cell 60 cell 8 minute cycle 6 minute cycle 4 minute cycle Process time per stage 31
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 130 120 111.5 110 99.3 100 90 74.3 80 66.2 MW/yr 70 55.7 Per tool 60 49.7 50 40 30 20 10 72 cell 60 cell 72 cell 60 cell 72 cell 60 cell 8 minute cycle 6 minute cycle 4 minute cycle Process time per stage 32
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 130 120 111.5 110 99.3 100 90 74.3 80 66.2 MW/yr 70 55.7 Per tool 60 49.7 50 40 30 20 10 72 cell 60 cell 72 cell 60 cell 72 cell 60 cell 8 minute cycle 6 minute cycle 4 minute cycle Process time per stage 33
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 520 464,764 480 440 400 348,573 360 309,843 320 panels/yr 280 232,382 232,382 Per tool 240 175,000 X 1000 200 160 120 80 40 72 cell 60 cell 72 cell 60 cell 72 cell 60 cell 8 minute cycle 6 minute cycle 4 minute cycle Process time per stage 34
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 520 464,764 480 440 400 348,573 360 309,843 320 panels/yr 280 232,382 232,382 Per tool 240 175,000 X 1000 200 160 120 80 40 72 cell 60 cell 72 cell 60 cell 72 cell 60 cell 8 minute cycle 6 minute cycle 4 minute cycle Process time per stage 35
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 36
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 98.0% system uptime by advanced design applied to every step Maintenance free heating system Standardized, 24/7 approved components Long life 3S membranes Lowest operating costs 37
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 38
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 HMI-Human Machine Interface Infinite Recipe Storage Evaluation of statistical data (SEMI E10) Multiple language capability Remote access to maintenance available 39
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 40
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Powerful and intuitive graphics Easy recipe modifications In-situ monitoring of product In-situ monitoring of system parameters Remote access to allow OEM troubleshooting analysis and assistance 41
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 42
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 3-S XL3622CP Laminators (2) Vintage 2008 75MW Output Each System For Sale-We Own-Ask Us! 43
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 44
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Systems come complete with chilled water re-circulating system and two Leybold Screwline vacuum pumps 45
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Chilled water re- circulating system 46
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Chilled water re- circulating system 47
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 48
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 49
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 50
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Panels transition into laminator 51
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 52
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Panels transition out to unload conveyor 53
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 54
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 55
    • We locate and provide the fab equipment you require 3-S XL3622CP Laminators Fab-Finder, Inc. (2 systems) Vintage 2008 Panels transition to REIS Framer Module 56