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Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
Metatech industries presentation (2)
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Metatech industries presentation (2)

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  • 1. IMAGETECH OMNITECHOMNI ENTERPRISES
  • 2. 2
  • 3. SECTIONING MACHINES AUTOMATIC MACHINES Sectioning Machines :  Automatic Grinding/Polishing Metacut Machines : Metacut – 50 (SACT)  AutoPol - I Autocut Oscicut  AutoPol – II Magnetic Separator Diamond Sectioning Machine  Hot Compression Machines : Grinding / Polishing  Meta-Mount Machines :  Auto-Mount Metapol DC-I Single Disc Grinding Metapol DC-II Double Disc  In-Situ Metallography Kit : Grinding Polishing Station  Portgrinder  Portpol Belt Grinder :  Portscope Belt Grinder Spectrometry Polishing : Spectrometry Polishing 3
  • 4. OTHER PRODUCTS Automatic Tubes / Bar / Pipes Cutting Machines Jominy End Quench Set-Up Muffle Furnace Erichson Cupping Tester Palletizing Press 4
  • 5.  Table top version producing burn free cut. Machine for small laboratories or low work volumes. Motor mounted on the wheel shaft that rotates for chop type sectioning Cutting Cap. 35 mm dia. Hardened piece / 50 mm dia solid stock ( soft ) Motor - 3 h.p. Abrasive wheel - 250 mm dia. Coolant tank cap.- 30 ltrs. 5
  • 6.  Absolute minimal deformation, cool & burn-free sample production. Effortless cutting by lever mechanism, counter balancing Robust construction and rigid clamping minimizing wheel breakage. Cutting Capacity 60 mm / 5 hp motor, 80 mm / 10 hp motor Control Panel incorporates door limit switch, emergency stop, illumination on/off & machine-on, switches Indications of door open, power on, pump on. Covering other safety norms. Dedicated wheels for very hard , medium hard , soft components and universal wheel, in 10 " , 12 " & 14 ", thickness 1.5mm,2mm,3mm,hole sizes 1" or 1.25",(Al2O3) 6
  • 7. 7
  • 8. Large Throat 8
  • 9. Sturdy Vice 9
  • 10. Sturdy X – Y SlideManeuvered fromoutside the machineMotor Out side thechamber for safetyLever and linkmechanism for effortless cutting 10
  • 11. Fully automatic abrasive cutting machine for operator independent, consistent and minimal-thermal-damage cutting. No worry of fatigue - some long time cutting. Cutting Capacity-80mm hardened job. Motor-10 hp , 3 phase , A.C. Transmission-By V belt and pulley.Motor mounted on See-Saw bed,outside the chamber. Cutting Feed-Electro hydraulic , with inchingfacility and fast retraction aftercutting, with hydraulic power pack Feed Setting -By knob with Key for locking Clamping Vice, “ T “ Slotted bed,X-Y plate with mauvering wheeloutside the machine from front and LHS. 11
  • 12. Cutting Type- Chop typeautomatic feed with pulsatingOptionOperation panel-Touch key padwith LCD display.Panel based on microprocessortechnology. Features like modeselection ( chop / pulsating chop)start, illumination, pump startCoolant circulation-Pump andsumpFiltration-Motorized MagneticseparatorOther features-Chamberillumination, Door lock,easy door lifting by gas springs,evencoolant throw, FRP light weightdoor. 12
  • 13.  Heavy duty sectioning machine for large cross sections, irregular components, in short time. Cutting Cap. - 120 mm ( through hardened 42 HRc ) Cutting motion - Reciprocating swinging Clamping - Automatic, T slotted bed clamping, fixed vice Extra large coolant tank Automatic filteration system 13
  • 14. Heavy duty,automatic sectioningmachine for largecross sections, withminimal thermaldamage.Motor – 15 HPCutting – OscillatingFeed – AutomaticFiltration UnitCutting Capacity – 160mm Hardened Job. 14
  • 15.  Automatic heavy duty sectioning machine for large cross sections, especially for taking longitudinal sections. Cutting cap. - 100 mm dia. ( hardened) / 200 mm longitudinal section of shafts ( 40 dia ) Automatic feed for cutting Cutting motion - Component is fed to the cutting wheel. Automatic Clamping Pulsating ( setable ) cutting Extra large coolant tank Programmable cycle of clamping , cutting , de- clamping. Automatic filteration system 15
  • 16.  For heavy industrial applications magnetic separator helps cleaning the coolant tank saving frequent cleaning operations 16
  • 17.  Precision diamond Sectioning Machine Effective solution for cutting fragile/extreme hard/ soft materials with minimal surface deformation. Precision job positioning by micrometer. Diamond blade - 0.15 , 0.30 , 0.40 mm. (High/low concentration diamond ). Various holders for different material & shapes’ sectioning. Attachment for PCB ( PTH ) sectioning. High Torque Motor - 180 watts. Speed Variation – Step less up to 500 rpm. 17
  • 18. Diamond sectioning machine forSlicing / cutting of metals, hardalloys, ceramics, hard & brittlematerials. Heavy-duty motorhelps cutting faster.Motor Power - 2 HP., 240V, AC, Single Phase.Cutting wheel speed- 250 to 4000 R.P.M. Continuously variable, online a off- line settingThis sectioning ArmOn and Off Line Speed and feedregulations 18
  • 19. 19
  • 20. 20
  • 21.  High Torque, noiseless, maintenance free operation. D.C. motor of 0.5 HP ( optional 1 HP ), with electronic drive. Continuously variable speed up to 1400 r.p.m. Tough F.R.P. anti-corrosive top with sink & water faucet. Quick paper holding ring and cloth fixing band. Digital r.p.m. indicator. Disc dia. 200 mm. 21
  • 22.  High Torque, noiseless, maintenance free operation. D.C. motor of 0.5 HP with electronic drive. Continuously variable speed up to 800 r.p.m. Quick paper holding ring and cloth fixing band. Digital r.p.m. indicator. Disc dia. 200 mm. 22
  • 23. 23
  • 24.  Complete Metallography Polishing set up. Double disc variable speed, backed up by high torque, noiseless D.C. motors of 1/2 HP, with D.C drives, driving discs independently Disc dia. - 200 mm Continuous stepless variable speed up to 1400 r.p.m., with digital R.P.M. indicators. Anticorrosive- Thick - F.R.P. TOP Water faucet, built-in sink arrangement Specimen storage drawer, paper (independent) storage cupboard. Etching reagent, Consumable storage front racks. Heavy duty warm air drier for immediate specimen drying, mounted on front. Quick paper change clamping ring. 24
  • 25.  Dependable belt grinder with completely enclosed structure for initial grinding of metallographic specimen. Motor-0.5 H.P., 230V, Single phase (50/60Hz.) Endless Belt 100mm x 915mm Recessed work area for long samples. Dynamically well balanced rollers. Water faucet for intermediate rinsing for avoiding over heating. 25
  • 26.  Heavy duty sampling Powerful suction Electronic breaking system Disc dia. 350 mm x 40 mm bore Motor 2 hp, 420 V, 3 Ph. Suction motor - 1 hp , 420 V, 3 Ph. 26
  • 27.  Automatic Multi specimen Grinder PolisherSix Specimens at a timeProgrammable VersionAvailablePneumatic PressureReplaceable discsFluid Dispenser 27
  • 28. Multi-specimen Dual discGrinding / PolishingmachineDual discs ensures minimalartifacts during the process.No contamination ofgrinding dust over thepolishing platen.Discs - 200 mm.- 2 nos.Grinding / PolishingDisc Rotation - 100 - 800rpm Step less 28
  • 29.  Pneumatically operated Reliable microcontroller based technology Fast mould production Moulds produced - 1 " , 1 1/4 " , 1 1/2 " , Heater - 1000 Watts 29
  • 30. Auto Mount (E) 30
  • 31. 31
  • 32. Diamond wafering blades size - 75, 100, 125,150, mm dia ( 0.16 x 0.3, 0.4, 0.5 mm thk.)Diamond impregnated up to 5 mm on thecontinuous rim.Diamond cutting fluidsAbrasive cut off wheels from diameters 100mm to 450 mm, bore 31.75 mm,low thickness, for various hardness ranges.Hot mounting materials ( thermosettingresins ) with high mechanical strengths.Mould release sprayCold mounting resinsConductive moulds.Abrasive papers both in ASTM and EPFAspecifications from 80 grit to 4200 gritsDiamond piano discs of various gritsCONTINUE… 32
  • 33. Magnetic fixation setsPolishing / lapping cloths forvarious micron size abrasiveparticles and for variousmetallographic applicationsGama Alumina 30 microns to 0.05micronsColloidal SilicaDiamond pastes of various micronsizes from 30 microns to 0.5microns both monocrystaline andpolycrystalline materialDiamond suspensions of sizes 30microns to 0.5 microns 33
  • 34. Portable Grinder / PolisherModel – Portgrinder Variable speed, High torque. Flexible shaft. 90 degree handle. 38 mm disc for PSA paper & cloths. Supply 230 V. AC. 34
  • 35. Portable Auto Electro PolisherModel – Portpol Automatic digital electro polisher, Auto/manual modes, With timers, Electrolyte flow regulation. Current- 2.5 Amp., Voltage - 80 V., Supply - 230 V.A.C. Polishing probes -Unique Pen Type system with recirculation of electrolyte, pump 25watts reservoir ( 0.5 Liter. ),Pre-grinding required is much less.Optional Swabbing type of probe. 200 ml electrolyte beaker. Here the pre -grinding expected is of high class. 35
  • 36. Portable MicroscopeModel – Portscope Total Magnification - 100 to 400 x. Illumination-6V-20W, Halogen, filter slot, aperture diaphragm. Supply- Battery back -up / 230V, A.C. Magnetic Stand for stable angular observation and photography.35 mm SLR camera / Polaroid electronic camera attachmentsOptional Microscope up to 900 X dry magnification. Plan objectives offering good resolution.Digital Camera Attachment Suitable optic-mechanical adopter Directly grabbing images of highest resolution Avoids replica technique in some applications Downloading images to computer through USB port Microscope up to 900 X dry magnification Plan objectives offering good resolution 36
  • 37. 37
  • 38. 38
  • 39.  Automatic heavy duty abrasive cutting machine for mass production Cutting cap. - Up to 80 mm dia. ( through hardened 42 HRc ) Automatic feed for cutting Digital Cut length setting Material handling for extra long sections. Cutting motion- Cutting wheel swings down on the job (Chop type ) Clamping - Automatic, T slotted bed clamping, fixed vice Pulsating ( settable ) cutting 39
  • 40. As per SAE J406 May 85 and BS Std. 4437 – 1969 MT – JEQF Special Furnace with DTC, Thyristor controlled panel avoids temp. overshooting. At a time three Jominy tests can be carried out. Quick transfer of specimen to quenching fixture within specific time with the special tong. Quenching Fixture designed strictly as per BS / SAE with specifications like 45 degree angle of top plate, quenching distance, jet stopper release just before quenching etc. Motorized Water Circulation with storage & test tank 40
  • 41. MTI-1200 Chamber- 6 x 6 x 12 Inch.Ceramic Lined. Max.Temp.12000c, 3 KW, Heating Element- Kanthal A1 (15 swg). Control Panel - Digital controller, Ammeter, Contactor etc. 41
  • 42. Meta-Erich – I Direct depth indication on the dial gauge. Resolution of 0.1mm. Capacity: 2mm. thick sheet of ferrous & 2.8 mm. thick sheet of non- ferrous material. 42
  • 43.  Palletizing press for generating powder compacts Pallet size- up to 1 inch Pressure - 10 Tons Operation - Automatic Loading - By automatic hydraulic Power Pack 43
  • 44. MICRO-HARDNESS TESTER Manual Micro Hardness Tester Digital Micro Hardness Tester Semi-Auto Micro Hardness Tester Fully Automatic Micro Hardness Tester 44
  • 45. Manual Micro Hardness Tester Model : MVH-I For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Display –LCD for Hardness and conversions in other sacles Power Supply - AC 230 V 45
  • 46. Digital Micro Hardness Tester Model : MVH-II For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Manual Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Power Supply - AC 230 V 46
  • 47. Semi-Automatic Micro Hardness Tester Model : MVH-SAUTO For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Load Selection – Automatic / Manual Loading – Automatic ( motorized ) Turret Mechanism – Automatic / Manual Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Controls & Display –LCD touch screen for - Hardness display , conversions in other sacles, Turreting , load selection. Video port – For photography and computerization Power Supply - AC 230 V 47
  • 48. Fully Automatic Micro Hardness Tester Model : MHT-AUTO First time in India Load range – 10 gms to 1000gms ( optional 2 gms to 3000 gms) Duel time 5 – 99 sec Automatic loading and releasing Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm LCD touch screen Auto-turretting, Auto – load selection Auto motorized x-y motion Motorized Z motion Manual over riding option to all the automations for any in- service failure( This is first time in world ) Computer interface for single as well multiple indentation measurement and direct plotting the hardness graph / profile . Programming the profile in straight and also zig-zag way. Power Supply - AC 230 VAuto Focus 48
  • 49. 49
  • 50. 50
  • 51. MHT Auto levelling Fixture 51
  • 52. 52
  • 53. 53
  • 54. MICROSCOPES Inverted Metallurgical Microscope Upright Trinocular Metallurgical Microscope Stereo Zoom Microscope 54
  • 55.  Magnification Up to 600 X 55
  • 56. Magnification – 1000 X ,DryHigh ResolutionTrinocular HeadObjectives – 10 , 20 , 40 , 100x Plan AchromaticEyepieces - 10 X, 15 X( EWF )Stage Coaxial 56
  • 57.  Viewing Body – Seident of Trinocular Head, Inclined 30 Stage – size 150mm X 125mm. Coaxial X-Y Knobs Focusing – Fine and Coarse focusing system Adjustable Up-Stop Illumination – 6 volt, 20 watts Halogen Bulbs Eyepieces – Plan wide filed – 10x, 16X (Each in pair) Objectives – Plan achromatic 4X, 10X, 40X, 80X, 100X (Dry) 57
  • 58. For InclusionAssessmentFor EasyObservation 58
  • 59. Technical Specifications• Magnification :- 7X TO 45X.• Eyepiece : 10X, 20X.• Objective : 0.5x , to 4.5 Compatible Software• Quantimet Weld Analyzer. 59
  • 60. Type - stereo zoom microscope. Analysis-Flare groove joint-10X 60 23
  • 61. 61
  • 62. 62
  • 63. Leica DMI3000 MInverted Microscope 63
  • 64. Leica DM ILMInverted Microscope 64
  • 65. HARDWARE SOFTWARE DIGITAL CAMERA  FOR METALLOGRAPHY GRABBER CARDS  FOR WELDING ADAPTERS  FOR MILLIPORE  FOR HARDNESS TESTING 65
  • 66. Quantimet is an image analyzer developed by practicing metallurgist forMetallographers.We manufacture metallography machines and micro hardness testerWe possess application and R & D laboratory ( facility )We have own image analysis software development teamWe also supply high end microscopes or can up-grade existing oneCan offer single module or complete packageCan customize as per your requirements 66
  • 67.  Grain sizing ( Intercept , planimetry , comparison ) Volume fraction (ASTM E562). Graphite Flakes analysis . Nodular Cast iron size and percentage noularity. Case depth / plating / coating / decarb …measurement. Inclusion analysis.(ASTM,JIS ,IS,DIN). Porosity Analysis Secondary Dendritic Arm Spacing Banding Analysis. Anisotropy analysis Micro Hardness measurement . Weld Penetration analysis Particle size analysis ( cleanliness measurement ) 67
  • 68. 1) SONY (JAPAN)DIGITAL COLOR CAMERA WITH HYPER EXWAVE HAD CCD - 1/2" HIGH RESOLUTION. ACHIEVING HIGHER SENSITIVITY OF 1.9 LUX AT F 1.2 AUTO TRACE WHITE BALANCE PROFESSIONAL WITH PRE-SETTABLE COLOR TEMPERATURE SETTINGS.ACTIVE PICTURE ELEMENTS 768H X 494V FEATURING HORIZONTAL RESOLUTION OF 470 TV LINES A WIDE RANGE CCD IRIS (1/60 TO 1/100,000 SEC) AUTOMATIC BLACK LIGHT COMPENSATION C/CS MOUNT CAPABILITY ACCEPTANCE OF VIDEO OR DC-TYPE AUTO IRIS LENSES 68
  • 69. 2) WATEK (JAPAN)CCD COLOR CAMERADIGITAL SIGNAL PROCESSING.CAMERA PICKUP ELEMENT (SIZE) - 1/3;INTERLINE TRANSFER CCD IMAGE SENSER.RESOLUTION H/V - MORE THAN 450 TV LINES (CENTRE) 69
  • 70. 1) SCIENTIFIC IMAGE GRABBER CARD High resolution Scientific Image grabber card with image grabbing soft ware suitable for the metallography applications. Spatial Resolution: 640 x 480 (60 Hz); 768 x 576 (50 Hz), Video Format: Composite video and S-video (Y/C) formats; RS-170, RS- 330, and NTSC (60 Hz) or CCIR and PAL (50 Hz); interlaced; software selectable. Inputs: 1 active input, composite or S-video, AC coupled Video Signal: 1volt peak to peak, 75 ohms. It enables the acquisition of a standard monochrome, composite color, 70 or S-video color image.
  • 71. 2 ) IMAGE GRABBER CARD High speed high / frame resolution Scientific Image grabber card with image grabbing software suitable for the metallography applications. Resolution 750 x 570. 71
  • 72. OPTO-MECHANICAL ADAPTERS THIS IS VERY IMPORTANT PART IN THE SYSTEM AS IT DECIDES THE MAGNIFICATION OF THE IMAGE AND %AGE FIELD OF VIEW ON THE COMPUTER SCREEN. THIS OPTO-MECHANICAL ADAPTOR INCREASES THE FIELD OF VIEW AND RESTRICTS THE OVER ENLARGEMENT OF IMAGE ON THE SCREEN 72
  • 73.  software automatically stitches multiple fields to form a large image of unlimited resolution (memory dependent 73
  • 74.  Live grid is superimposed to detect accepted size particles User can adjust image clarity through software using brightness , contrast , saturation, hue etc. 74
  • 75.  Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking. Intercept method. This option work with parallel lines or concentric circles depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain size on the basis of all complete grains that are completely inside the test circle. 75
  • 76.  One easy step and get clean chart like image. Original Image Processed Image 76
  • 77.  Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking. Intercept method. This option work with parallel lines or concentric circles depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain size on the basis of all complete grains that are completely inside the test circle. 77
  • 78.  One easy step and get clean chart like image. Original Image Processed Image 78
  • 79. Intercept Method After grain boundary reconstruction it is ready to apply intercept method. Grain Size 5.9 79
  • 80. Number of grains are distributed according ASTM grain size number.In some specimen The grain size should not be described by a single averagevalue, as it is quite possible that there will not be any actual grains of that sizein the specimen; or, the average chosen may be in one of the tails of the twograin size distributions. The best approach is to determine the area percentageof each grain size distribution and the average grain size of each distribution inspecimens with a duplex or bimodal grain size distribution, as described inMethods E 1181. 80
  • 81.  Original Image Processed Phase Percentage Image 81
  • 82.  Procedure Graphite features as per their shape factors are separated in type I to Type VII. Percentage nodularity is calculated considering type I ,II & III per Sq.mm with press of just a click. Distribution can be obtained as per the size. Image stitching facility can be used if analysis is required on total 1 mm sq. by stitching/tiling of images. Under the etched condition one can directly estimate percentage of graphite, pearlite and ferrite. 82
  • 83.  This greatly reduces measurement variations compared to visual estimation methods. Original Image Processed Image Nodule Count & %Nodularity 69
  • 84.  Graphite flakes are classified in size class from 1 to 8 as per their length. Min, Max flake length and distribution curve can be plotted. also separation of the flakes as A,B,C,D is possible in normal cases. Original Image Processed Image Red A Type- 96.94% Blue C Type- 3.06% 84
  • 85. 85
  • 86. 86
  • 87.  Porosity can also refer to holes resulting from the sintering of metal or ceramic powders or due to casting shrinkage issues. So measure the area percent of porosity in the field of view. 73
  • 88.  Requires scratch less samples Confirming to ASTM and DIN standard Inclusions are shown separately in different dialog boxes as per their types to edit them if required. Multiple field of view’s results can be collated for offering single expressions to offer 95 % confidence level Type A Type B Type C Type D T H T H T H T H - - 1.5 - 2 - 1.5 - 88
  • 89. 75
  • 90.  Click on "Final Result" button for obtaining Anisotropy Index and Degree of Orientation results. 90
  • 91. Critical Quality Factors The lifetime and functionality of engineering components often depend on the cleanliness of their surface after the production process as tiny dirt particles affect their reliability and durability. Quantimet Particle Analyzer is a quantitative Quality Assurance system that helps monitor the quality of components during manufacturing process.Quantimet Particle Analyzers Quantimet Particles Analyzers is designed to measure the contamination of cleaning fluids for micro mechanic and engine components. It can be used in all applications where particle classification and characterization undertaken . 91
  • 92. • Fully compliant with the latest standards (ISO 16232 ) implemented in Quantimet particle Analyzer. Easy to use and quick to perform measurements on filters for rapid Results. Automatic differentiation between metallic , non-metallic and fibre features. Rapid measurement and classification of different particles simultaneously to increase throughput. Limitless feature length detection function for the accurate measurement of large and small particles. Report Development According to user requirement in Excel , PDF , World. Access to measured particle data for further data processing 92
  • 93. The system automatically measures filters where cleaning fluid of micromechanic and engine components has been poured through, and dried inan oven. The size and number of particles measured on these filters areused for characterising the cleanliness of the components to internationalquality requirements or to those defined by the customer.The intuitive user interface guides you through each function, making itsignificantly quicker and easier to operate. Each detected feature can bedefined referring to geometric parameters and optical behavior such aslength, width and aspect ratio, to separate fibres from compact particlesas well as to differentiate between metallic and non-metallic features. 93
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  • 95. MILIPORE FILTER PAPER ANALYSIS REPORTCustomer : Omni tech Date 10.9.2012Sample ID: B1 Magnification 50XTest Method: ISO 16232 No OF Field 291Filter Paper Size: 4.7 mm UserParticle Size AnalysisSize Ranges 0-5 6-1516-100 100-200 um 200- 400 um T-CountMetalic 0 0 4 0 0 4Non Metalic 0 0 156 11 0 170Fibres 0 0 0 0 0 0Total Particle including all type 174Metalic Particle Non Metalic Particle FibreMinimum 34.4 Minimum 32.34 Minimum 0Maximum 94.35 Maximum 496.16 Maximum 0Mean 62.84 Mean 57.49 Mean 0Std. Dev. 28.31 Std. Dev. 43.63 Std. Dev. 0Sum 189.67 Sum 9312.93 Sum 0count 3 count 162 count 3Accepted 100 Accepted 100 Accepted 0Field count 291 Field count 291 Field count 291Field Area 3878262.8 Field Area 3878262.81 Field Area 3878262.81Total Area 1.127E+09 Total Area 1127030726 Total Area 1127030726Note: All result in MicronCheked By Approved BY 95
  • 96. Hardware Software Upright compound microscope with • Quantimet Particle Analyzer incident 5x and 10x brightfield objectives (optional darkfield • Quantimet Measurement Analyzer objectives). Sony digital camera or equivalent digital camera Scifientfic Frame Grabber Card Computer System: P4 or higher processor with At least 1 GB RAM ,Regular ATX cabinet required for Image Grabber Card,32 bit or 64 bit PCI master expansion slot , USB slot. 96
  • 97.  Furniture Customized & Modular Design Industry Laboratory For Instruments & Heavy Machines Tool Room Combination of metal, wood & natural stones Work shop Elegant look Cabins Turn Key Research & Solutions Electrification Development Floorings Ceiling Education 97
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  • 115. HIGH TEMPERATURE MUFFLEFURNANCEInside chamber Size: 150x150x200(6"x6"x8") WxHxD mmStandard Working Temperature:1600o C (continuous)Maximum Working Temperature:1700o C (some time)Temperature Controlprogrammable & PID auto controlHeating Rate: 0-10o C/min.Heating Element MoSi2Working Voltage: AC 220V 50Hz1 phaseMax. Power: 5KWThermocouple: "B" type dia0.4mm PT-Rh to PT-Rh wire 115
  • 116. PORTABLEHARDNESS TESTERMaterials, hardness scales, testingdirection and measurement timescan be selected.Conversion between threehardness scales HLG, HB and HRBAutomaticaly identifies theimpact directionMeasured data is transferred tocomputer via USB interfaceAutomatic monitoring of thebattery, auto shut down 116
  • 117. ULTRASONICPORTABLEHARDNESS TESTERRockwell, Brinell, Vickers scalesConsists of the dynamictransducer (sensor) & the electronicmodule.The principle of tester operation isbased on determination offrequency change in free oscillationof the indenter (an acousticresonator with Vickers diamondpyramid)Subjected to the constant force of50 N. 117
  • 118. INDUSTRIALENDOSCOPES/VIDEOSCOPESVarious types of industrialendoscopes rigid or flexible.Shaft diameter min. 4 mm to 8 m.Rigid ones with specific angle ofviewing of 0, 70, 90, 120 deg.Flexible endoscopes withminimum radius of curvature.High resolution optics.Applications: Inspection of engines,assemblies, gear boxes, gearboxes, diferrencials, clutches,linears & maintenance. 118
  • 119. THANK YOUMETATECH INDUSTRIES (I) PVT. LTD.476, NARAYAN PETH, COSMOS BANK BLDG;OFF. LAXMI ROAD, PUNE-411030.INDIATEL : +91-20-24450312/295FAX : +91-20-24450530EMAIL : sales@metatechind.comWEB : www.metatechind.com 119

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