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Nidec Electronics GmbH


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NIDEC Electronics GmbH is a sales subsidiary of NIDEC Corporation in Europe handling in-vehicle motors. …

NIDEC Electronics GmbH is a sales subsidiary of NIDEC Corporation in Europe handling in-vehicle motors.

In recent years, progress has been made in energy-efficient and high added-value automobiles, with a dramatic increase in the numbers of motors utilized in each vehicle.
NIDEC Electronics GmbH provides electric power steering motors, DCT motors, ABS motors, motors for seat adjustment and cooling, and a full lineup of high-efficiency and highly functional brushless motors and brush motors.
NIDEC Electronics GmbH certainly has the motors you are looking for, so please feel free to inquire.

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  • 1. Nidec Electronics GmbH
  • 2. 1. Company Overview
  • 3. is the World’s No.1 manufacturer of small precision motors. With aiming to be the World’s No.1 Comprehensive Motor manufacturer, is creating the next generation of driving technology to meet the needs of society, for “Everything that spins and moves” Nidec Spirits: Challenging with “Passion, Enthusiasm and Tenacity” “Intelligent Hard Working” “Do it now, Do it without fail, Do it until completed” What’s ?
  • 4. Company Profile • Founder & CEO: Shigenobu Nagamori • Established: July 23,1973 • Paid-in capital: JPY 66.5Billion • Revenue: JPY 709 Billion (March 2013: Consolidated) • Group Companies: over 230 • Group Employees: over 105,000 • Products: -Small Precision Motors -General Motors and Machinery -Electronic & Optical Components, and Others • Location of HQ: Kyoto, Japan
  • 5. Broadest Offerings Ranging from Ultra-mini to Extra-large Motors Miniature vibration motors Pump motors Power Output in the 0.2W-45MW(45,000,000W)Range !!! Nidec Motor Line Up
  • 6. Brushless DC motors (CD-RW/ROM, and DVD) HDD spindle motors automotive motors Brushless DC motors (Office equipment) Brushless DC motors (Standard type) Fan motors Main products (Motor-related) Motors for home appliances, HVAC & home equipment Motors for industrial equipment
  • 7. NIDEC ELECTRONICS GmbH NIDEC ELECTRONICS GmbH is the sales company of automotive motors in the European market.
  • 8. 0 4,000 8,000 12,000 16,000 CY2011 CY2012 CY2013 CY2014 CY2015 Nidec electronics GmbH Location: Since 2009 (Old Valeo Motors and Actuators) Seewiesenstr. 9 74321 Bietigheim-Bissingen [Kpcs]
  • 9. 2. Automotive Motor and Electronic Control Business Unit
  • 10. Nidec Business Unit Structure Nidec Corporation AMEC* Business Unit Mr.Hayafune FDBM Business Unit GAMS Business Unit ACIM Business Unit *Automotive Motor and Electronic Control
  • 11. Engine cooling ABS Sun roof Seat adjustmentsteering column adjustment Opening/closing of windows Door lock Torque converter Opening/closing of trunk lid Product Line up - Brush Motors
  • 12. DCT (Double Clutch Transmission) Battery Cooling FAN Rear-axle Steering Main Drive Motor Engine Cooling Electric Brake Oil Pump EPS (Electric Power-Steering) Product Line up - Brushless Motors
  • 13. Product & Technology Evolution 2013200820001973 Brushless DC motor (Hard Disk Drive motor) Technology accumulation of OA/IT EPS DCT (Dual Clutch Transmission) Traction Motor
  • 14. AMEC Global Presence Production Facility R&D Center Sales Office
  • 15. EPS Production Capacity Reynosa, Mexico Dalian, China Pinghu, China • 3 major facilities worldwide
  • 16. Brushless (excluding EPS) Production Capacity Dalian, China • 100% Production at Dalian, China facility
  • 17. Brushed Production Capacity Dalian, China Juares, Mexico Santa Perpetua, SpainNiepolomice, Poland
  • 18. EPS Motor Production Forecast 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 2010 2011 2012 2013 2014 2015 K units Year EPS: Electronic Power Steering
  • 19. 0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 2011 2012 2013 2014 2015 Dual Clutch Motor Production Forecast K units Year
  • 20. Quality Awards We have many quality award from customers, such as TRW, NSK, JTEKT, Mando and others.
  • 21. 3. Production Facilities
  • 22. (1)Machine standardize with Poka Yoke (Semi-automatic) a) PQM b) Pokayoke c) Traceability d) one by one Hardware (equipment) Software (Process management) (2)Standard document control (3)Operator’s training (4)QRQC Operation •Customer Satisfaction •Maintain High quality and Continuous Improvement Nidec Production Philosophy NPS Nidec Production System PQM (Production Quality Management)
  • 23. Nidec Production System - Fundamentals 1) Nidec Production System ( Global Standardization) 2) Local Procurement ( Local procurement rate: 84.2%) 3) Supplier Quality Control Cost Goal Speed Quality Control + Method “Monozukuri” in Japanese means produce excellent products and the ability to continuously improve.
  • 24. Cost Speed Quality Control Satisfy customer at affordable cost (Men, Goods, Equipments, Time, Space) and make an efficient production process without “muri”, “mura” and “muda”. Shorten SOP lead time and Global Standardization •Basic concept is: Prevent defective parts flow to each work station, prevent producing defective parts, eliminate defective parts supply to customers. •Product design, process design and equipment design should be guaranteed by production process for customer’s satisfaction. SOP: Start of Production Nidec Production System - Fundamentals
  • 25. India ChinaMexico Number of Operators Labor cost Rate of Automation Nidec is defined an achieve high quality and Low cost production all over the world. Cost & Quality Low labor cost Country Europe, North-America High labor cost Country Cost Optimization and Efficiency
  • 26. Production Line Image (Same Quality at facilities) Production 1 Europe North America Production 3 Production 2 Semi automatic Full automatic Manual China India Mexico Auto; Parts supply, Transfer Combine Machines, Auto Transfer to next machine Manual Assembly 10 operators/Sub Ass’y 5 operators/Sub Ass’y 1 operator/Sub Ass’y
  • 27. EU/NMA Asia/Nidec Japan NAFTA/NMC NMA Poland High Volume Motor factory NCDA Dalian DC/BLDC motor, Starting EPS Motor build in 2012 NMC Reynosa Starting EPS Motor build in 2013 NMA Juares ABS motor NMA Germany Automated Manufacturing NAMS Zhejiang EPS motor Mother factory Global Facilities for Automotive Components INDIA Engaged in Planning of Motor Build in India NMA Spain Dedicated for Engine Cooling motors *NMA: Nidec motors & actuators *NMC: Nidec Motor Corporation *NAMS: Nidec Automobile Motor (Zhejiang) Corporation *NCDA: Nidec (Dalian) Limited
  • 28. Dalian, China Facility <Current application> 1) Engine cooling fan motor (EC) 2) Battery cooling fan motor(BC) 3) Dual Clutch Transmission Motor (DCT) 4) Seat motor, ABS motor and others Establishment: 14th February, 1992 ISO/TS16949 certified Capitalization: US$ 36,500,000 Nidec Corporation (100%)
  • 29. 4. Electrical and Hybrid Experience - Synergies with other Nidec Group Companies
  • 30. Nidec Corporation Global Development & Production Main Electric Traction & Hybrid Development centres Harrogate UK Shiga Japan St Louis USA
  • 31. Electric & Hybrid Motor Capability & Experience Voltage Range 150V – 700V dc link – main range 48V – 1500V for some applications Power Range 5kW to 500kW Cooling systems • Air – natural – forced • Liquid - WEG mixture • Oil – internal oil cooling Mounting & Coupling • Crankshaft coupled • Gear driven • Belt Driven • Separate traction Motors & Generators – 4-quadrant operation Electromagnetic Technologies • Asynchronous (Induction) machines) • Permanent Magnet machines • Switched Reluctance Machines Speed Range (base) 300 rev/min – 30000 rev/min Special applications to 80000rev/min Wide const Power Speed Range (21:1 widest)
  • 32. Electric Drive Systems Mobile Equipment Experience 100 1000 10000 100000Speed rev/min 10100010010000 BaseTorqueNm Traction Cluster Generator Cluster Experience Envelope Power levels 1kW to 500kW Common Voltage levels 300 – 700Vdc Max voltage 1500Vdc existing designs
  • 33. Selection of motors for electric & Hybrid Traction Applications Voltage range 300-700Vdc Power range 20kW to 400kW
  • 34. Selection of Electronic Controllers for Electric & Hybrid applications. Voltage Range 150Vdc to 750Vdc Power Range 20kW to 150kW All Liquid Cooled. Configurable for PM, IM or SR
  • 35. 7.5 ton commercial 50kW @750 rpm 180V battery SR motor with integrated controller Streetcar - 4x30kW drives 700V dc supply (overhead) 15,000 mile test completed Mining Transport vehicle - flameproof 2x 35kW drives 150V battery Pallet truck 2kW - 24V Traction Motor History 1979 1985 1991 1992 SR motor - liquid cooled 30kW continuous 2,500 rpm max speed SR controller – liquid cooled up to 50kW 310V DC (battery supply) SR Machine 1 55kW nominal SR Machine 2 160kW nominal 5 cyl 2.5L 110kW Diesel engine 1993 SR motor and inverter is supplied to customer since 1979, the achievement also is increasing in market. SR : Switched Reluctance
  • 36. Testing Facilities (Motor, Generator, Electronic Controller) Nidec has a comprehensive selection of motor/generator test dynamometers Covering a wide range of torque, speeds and power. 12 dyno rigs in regular use Peak torques – to 3600 Nm Speeds up to 30k rpm Powers up to 350kW Fully instrumented Power supplies 12V dc up to 700vdc (460V AC) Most 4 quadrant speed or torque control High power units have energy recovery. Liquid cooling available
  • 37. Design Validation at SRDL Cooling Oil Supply Rig – Variable Flow, Pressure & Temperature Main supply pump, Main return pump Cooler pump Supply filter Flow, pressure & temp. measuring block Oil Tank with Heaters and integrated bund Cooler Pack In-line heater
  • 38. Maximum output [kW] 60 40 20 0 Concept for Motor Development 400200 Motor length [mm] 80 Vehicle Platform B A D ・ C Ex) Mitsubishi i-MiEV Ex) GM volt Ex) Honda Insight Ex) ToyotaPrius (Input 150-350V) Nidec has a family of motor products covering output power from 20 to 80kW. The basic concept is to adjusted the length of stator core to achieve require output.
  • 39. 5. Nidec Germany short presentation
  • 40. Project Support Design Concept RFQ ~ Nomination APQP Serial Production NidecOversea Manufacturing NidecJapan Manufacturing CUSTOMER Application Engineer to support the best coordination of design development Quotation, Contract & Commercial Feedback Milestone & Industrialization NIDEC ELECTRONICS Delivery / Accounting Control & Quality / Technical Support This is our goal!! Customer Satisfaction NidecHarogateUK TechnicalCenter NidecJapanShiga TechnicalCenter
  • 41. Nidec Factoryin Japan/ Oversea BOAT Transit Days 1 st 10th 20th 42nd 45- 50thDalianPort Arrival Le Havre/Hamburg Europe Customers Arrival warehouse Logistic Support VMI / Supply Chain * Daily Call-Off / Final Delivery * Inventory Management * Data Transfer/Control * Boat Shipment Control * Forecast Control * Internal Production Control Customers Supported * IT/Communication * Mainly Automotive Tier-1 * OEM (Germany) Over 15 years in all Europe JIT Warehouse Nidec Electronics Control