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Design development and production centre for khadi

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  • 1. DESIGN DEVELOPMENT AND PRODUCTION CENTRE FOR KHADI R.B.CHAVAN MGIRI WORDHA
  • 2. ACHIEVEMENTS OF KHADI GROUP 2001-2006
    • TECHNOLOGIES DEVELOPED
    • FINISHING OF KHADI GARMETS AND FABRICS
    • MERCERIZATION OF KHADI YARN
    • DYEING OF COTTON, WOOL, SILK KHADI WITH NATURAL DYES
    • QUALITY ASSURANCE MANUAL
  • 3. TECHNOLOGIES TRANSFERRED IN IN KHADI SECTOR TECHNOLOGY READY FOR TRANSFER MERCERIZATION OF KHADI YARN 20 QA LABORATORIES BY KVIC 3. QUALITY ASSURANCE DIMAPUR & SUNDERBAN 2. NATURAL DYES BARABANKI 1. FINISHING OF KHADI GARMENTS KHADI INSTITUTION TECHNOLOGY
  • 4. LABORATORY EQUIPMENTS DEVELOPED
    • MERCERIZATION MACHINE FOR KHADI YARN
    • DYEING MACHINE FOR KHADI YARN
  • 5. PUBLICATIONS
    • QUALITY ASSURANCE MANUAL (HINDI & ENGLISH)
    • QUALITY ASSURANCE MANUAL AT A GLANCE (HINDI & ENGLISH)
    • FINSHING OF KHADI GARMENTS
    NUMBER OF TECHNOLGY DEMONSTRATION WORKSHOP CONDUCTED 21
  • 6. LABORATORIES SET UP AT MGIRI
    • QUALITY ASSURANCE LABORATORY
    • TEXTILE CHEMICAL PROCESSING
  • 7. ACHIEVEMENTS OF KHADI GROUP OCTOBER 2006 – MAY 2007 6 MONTHS TRANSFER OF OLD MACHINES FROM NASHIK TRAINING CENTRE
    • MINI SLIVER PLANT
    • COTTON OPENING MACHINE
    • PATTA MAKING MACHINE
    • CARDING MACHINE
    • SLIVER MAKING MACHINE
  • 8. CHARKHA 6 SPINDLE CHARKHA 20 ROVING MAKING MACHINE 04 LOOMS FRAME LOOMS 5
  • 9. NEW MACHINES PURCHASED
    • WARPING SET 01
    • LOOM 01
    • CARDING MACHINE 01
    • 2 SPINDLE CHARKHA 02
    • 6 SPINDLE CHARKHA 01
    • WOOL SLIVER MAKING 01
    • SAMPLE LOOM 01
  • 10. MACHINES TO BE PURCHASED IMMEDIATELY GINNING MACHINE COST Rs. 33,000/-
  • 11. LABORATORY SET UP
    • PRE - SPINNING LABORATORY
    • SPINNING LABORATORY
    • 3. WEAVING LABORATORY
    BEST LABORATORY SET- UP FOR RESEARCH AND PRODUCT DEVELOPMENT OF KHADI
  • 12. MACHINES DEVELOPED
    • 2 SPINDLE CHARKHA FOR WOOL
    • MODIFICATION OF ROVING MAKING MACHINE
    • MACHINE DEVELOPMENT IN PROGRESS
    • 6 HANK TO BOBBIN WINDING MACHINE
    • SIZING MACHINE
    • PADDING MANGLE
    • 3 SPINDLE WOOLEN CHARKHA
  • 13. MACHIINE DEVELOPMENT IN PLANNING
    • CHARKHA FOR COARSE COTTON YARN
    • CHARKHA FOR WOOL CARPET YARN
    • DESIGN AND FABRICATION OF MINI SLIVER PLANT CONSISTING OF 5 MACHINES
    FUTURE PLAN OF WORK
  • 14. LABORATORY SET UP IN PLANNING
    • PRINTING LABORATORY
    • GARMENT LABORATORY
  • 15. DESIGN DEVELOPMENT AND PRODUCTION CENTRE FOR KHADI
    • FACILITIES
    • PRE – SPINNING (COTTON, WOOL, SILK, OTHER FIBRES)
    • SPINNING
    • 2. WEAVING
    • 3. BLEACHING, DYEING, PRINTING, FINISHING
    • 4. GARMENT MAKING
    • 5. PACKING
  • 16. PRODUCTION MACHINES NEED TO BE PURCHASED
    • JIGGER DYEING MACHINE
    • PADDING MANGLE
    • BOILER
    • CALENDER FOR KHADI FINISHING
    • GARMENT STICHING MACHINES
    • GARMENT PRESSING UNIT
    KHADI SALE THROUGH WARDHA HUT AND KVIC EXHIBITIONS
  • 17. HOW DESING DEVELOPMENT AND PRODUCTION CENTRE WILL SERVE THE INTEREST OF KHADI SECTOR
    • STRONGLY BELIEVE THAT PRESENT STATE OF KHADI SECTOR IS DUE TO LACK OF TECHNICAL AND R&D INPUTS.
    • WILL PROVIDE TECHNOLOGY INPUTS AND READY SAMPLES ACCORDING TO MARKET DEMAND
    • PRODUCTION OF KHADI BY KHADI INSTITUTIONS ACCORDING TO MARKET DEMAND
    • QUALITY ASSURANCE AND REPRODUCIBILITY OF RESULTS
    • SUBSTANTIAL IMPROVEMENT IN KHADI SALE IN DOMESTIC MARKET
    • KHADI BEING CONSIDERED AS ECO-FRIENDLY FABRIC HAS GOOD EXPORT POTENTIALS. MAIN HURDLE QUALITY , REPRODUCIBILITY , PRODUCTIVITY
    • REVITALIZE THE KHADI SECTOR
  • 18. CLUSTER ACTIVITY RAW MATERIAL TO FINISHED PRODUCT
    • COTTON GROWING FARMERS AND SHEEP BREEDERS CAN CONVERT RAW COTTON AND WOOL TO FINISHED PRODUCTS IN THE FORM OF YARN, FABRIC OR FINISHED GARMENTS
    • VALUE ADDITION
    • LOCAL EMPLOYMENT GENERATION
    • ENHANCED EARNING
  • 19. INTREST SHOWN ORGANIC FARMS: MR. DEEPAK SHINDE, 900 FARMERS ASSOCIATION ORGANIC FARMING CLUSTER ACTIVITY DAL MILL OIL GHANI BIO DIESEL KHADI SPINNING INTERESTED TO SET UP MINI SLIVER PLANT WILLING TO GIVE ADVANCE FOR THE EQUIPMENTS
  • 20. WOMEN WEAVE MRS. SALLY HOLKAR CLUSTER ACTIVITY OF HANDLOOM WEAVING INTERESTED TO START KHADI SPINNING AND WEAVING IN THE FORM OF CLUSTER ACTIVITY INTEREST SHOWN IN THE PURCHASE OF MINI SLIVER PLANT SIMILAR INTEREST SHOWN BY MANY WORKSHOP PARTICIPANTS FOR THE PURCHASE OF MERCERIZATION MACHINE, HANK DYEING MACHINE AND OTHER MACHINES DEVELOPED
  • 21. NEED FOR SCALING UP PROTOTYPES
    • NO KHADI INSTITUTION HAS ADEQUATE INFRASTRUCTURE FOR DESIGN AND DEVELOPMENT OF TO SCALE UP PROTOTYPE MACHINES DEVELOPED AT MGIRI
    • KVIC SARANJAM KARYALAYAS HAVING WORKSHOP FACILITIES ARE NOT INTERESTED IN PRODUCTION OF NEW MACHINES DUE TO TECHNICAL MANPOWER SHORTAGE
    • PROTOTYPE DESIGN CENTRE AT DAHANU HAS WORKSHOP FACILITITES BUT NO TECHNICAL MANPOWER WITH THE KNOWLEDGE OF KHADI MACHINES
    OBVIOUS CHOICE MGIRI WARDHA FOR EARLY TECHNOLOGY TRANSFER
  • 22. MANPOWER REQUIRED DEDICATED MANPOWER ONLY FOR KHADI SECTION WORKSHOP DESIGN ENGINEER 01 FOREMAN 01 LATHE OPERATOR 01 WELDER 01 FITTER 01 GENERAL HELP 01 Total 06
  • 23. KHADI SECTION
    • TECHNICAL
    • SECTION HEAD 01
    • TEXTILE TECHNOLOGIST 01
    • CHEMICAL PROCESSING TECHNOLOGIST 01
    • GARMENT/TEXTILE DESIGNER 01
    • KHADI TECHNOLOGIST (KHALLARKAR) 01
    • EXPERT SPINNER AND WEAVER (KVIC)
    • TOTAL 05
    • NON TECHNICAL (FOR PRODUCTION,ATTENDANT CATEGORY)
    • SPINNERS FOR PRODUCTION 05
    • WEAVERS FOR PRODUCTION 02
    • CHEMICAL PROCESSOR 02
    • GENERAL ASSISTANCE 01
    • TOTAL 10
    KHADI 10 WORKSHOP 06 PRODUCTION 10 TOTAL 26
  • 24. PRSENT STAFF POSITION
    • WORKSHOP
    • MRS. SARITA
    • LAKHEKAR
    • AMAN
    • PRAVIN
    • SACHIN
    • PRAKASH
  • 25. KHADI SECTION
    • PROF. R.B.CHAVAN
    • MR. PANDHARPURE
    • MR. NIMJE (KVIC)
    • MR. SHAHID (KVIC)
    • OTHERS
    • MR. KHALARKAR
    • MR. DHYANESHWAR
    • MR. ROUT
    • MR.PRAMOD
    • MR. PAWAN
    • TOTAL 09
    KHADI 09 WORKSHOP 06 TOTAL 15
  • 26. SALARY COMMITMENT FOR THE PRESENT STAFF WORKSHOP 14,500 TOTAL KVIC PRAKASH 2500 SACHIN 3000 PRAVEEN 4000 AMAN 5000 LAKHEKAR SALARY Rs./MONTH DESIGNATION 14,500 TOTAL KVIC PRAKASH 2500 SACHIN 3000 PRAVEEN 4000 AMAN 5000 LAKHEKAR SALARY Rs./MONTH STAFF MEMBER
  • 27. SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE KHADI SECTION SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE 37,400 TOTAL 3000 KHALLARKAR KVIC SHAHID KVIC NIMJE 8000 PANDHARPURE 26,400 PROF.R.B.CHAVAN SALARY Rs./MONTH STAFF MEMBER
  • 28. SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE KHADI SECTION GRAND TOTAL 59,500 PER MONTH PRODUCTION STAFF EXTRA 7,600 TOTAL 2000 DYANESHWAR 1800 ROUT 1800 PRAMOD 2000 PAWAN SALARY Rs./MONTH STAFF MEMBER
  • 29. TOTAL FUND REQUIREMENT SALARY 60,000 PER MONTH RAW MATERIAL PURCHASES 20,000 PER MONTH TOTAL 80,000 PER MONTH ANNUAL FUND REQUIREMENT 9,60,000 PER YEAR SUBSTANTIAL PART OF EXPENSES WILL BE RECOVERD ONCE PRODUCTION AND SALE ACTIVITIES ARE STARTED. THE CENTRE CAN BE NOT ONLY SELF SUPPORTIN BUT PROFIT MAKING IN 3 YEARS TIME PURCHASE OF PRODUCTION EQUIPMENTS 10 LAKH SALARY OF PRODUCTION STAFF EXTRA
  • 30. EARLY TECHNOLOGY TRANSFER ESTABLISH THE REPUTATION OF MGIRI AS TRUE TECHNOLOGY PROVIDER REVITALIZATION OF KHADI SECTOR

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