Swru022008 Bioplex Technologies Feb08


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Power to the Parish - Chris Reynell - Bioplex Technologies Ltd and Dairy Farmer

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Swru022008 Bioplex Technologies Feb08

  1. 1. Treating waste naturally
  2. 2. Conventional Anaerobic Digesters Waste Biogas Biofertiliser CHP/boiler heat Input 1:20th Digester volume, heated and mixed
  3. 3. Conventional Anaerobic Digesters <ul><li>Work well if the feedstock is macerated and/or screened </li></ul><ul><li>However both the capital and running costs may be high </li></ul><ul><li>Problems occur when the waste is unsorted or contains high levels of fibre and grit. </li></ul><ul><li>To overcome silting and blockages the Bioplex digester was developed. </li></ul>
  4. 4. Bioplex Process The Bioplex process uses as its first stage a modular anaerobic fermenter, which treats organic waste material in less than three days . It uses the process of thermophilic fermentation (the first stage of anaerobic digestion -acid phase hydrolysis) to pasteurise feedstock and naturally separate it into liquid and solid fractions. The liquid can be used as a liquid fertiliser and/or for second stage anaerobic digestion. The anaerobic digester produces methane rich biogas, which can be used in a boiler or a combined heat and power (CHP) generator to generate electricity and heat. The solid fraction is relatively odourless and can be safely spread onto farmland or composted. The composted material is an excellent natural fertiliser and growing medium.
  5. 5. Bioplex Process <ul><li>The original invention was to eliminate or control the problems of blockages and silting up in conventional anaerobic digesters. </li></ul><ul><li>Other benefits were discovered: </li></ul><ul><li>Parallel processing preventing cross-contamination. </li></ul><ul><li>Ease of transport and reduction of materials handling. </li></ul><ul><li>Smaller systems are viable, treat at source. </li></ul><ul><li>Environmental advantages, nitrogen and carbon cycles </li></ul><ul><li>Affordable AD </li></ul>
  6. 6. The Alchemy Project - Devon <ul><li>The Alchemy Project provides a food waste collection and composting service for 500 people living in Honiton, Dunkeswell and Combe Raleigh. </li></ul><ul><li>Energy is exchanged with a biomass boiler heating system, a biogas fired CHP generator can charge the collection vehicle </li></ul><ul><li>The project shows how organic waste can be dealt with safely, locally and in an environmentally friendly way; it will also result in more local jobs, reduced traffic movements and lower waste bills! </li></ul>The digester site under construction. July 2006 Kitchen waste - to be digested After 3 days anaerobic digestion and 21 days composting - it’s magic!
  7. 7. HMP Guys Marsh <ul><li>To treat catering waste, and use the end product - biofertiliser, within the secure area. </li></ul><ul><li>Process energy is exchanged from wood fired boiler and heating system </li></ul><ul><li>The plant operation and gardening using the biofertiliser leads to new jobs and acquired skills. </li></ul><ul><li>Estimated seven year payback period, based on 2007 waste disposal costs. </li></ul><ul><li>Helps the site and the service to reduce its carbon footprint. </li></ul>
  8. 8. Fruit and vegetable waste treatment 2. Treatment by thermophilic digestion in a Portagester The wastes are chopped to less than 20mm. The packaging enhances the final composting process and the end product. The treatment of food wastes can meet EU and UK standards for ABPR. The temperature controls pathogens, weed seeds and parasites. 3. The end product after composting and screening This digested material is a natural slow release fertiliser rich compost. The added fibre helps farmland to resist erosion and flooding. 1. Fruit and vegetable waste as received
  9. 9. Digestate - Plant Growth Trials
  10. 10. Village - Farm scale Digester Community Renewable Energy CHP Plant Modular system within polytunnel for solar gain Designed to use all locally available biofuels
  11. 11. AD using Locally Grown Biofuels <ul><li>Maize Silage - Feedstock </li></ul><ul><li>1 MW Anaerobic Digester - CHP Generator. Maize and cattle slurry. </li></ul>
  12. 12. Longstock - Hampshire 450 people 750 cattle 65 horses 3000 acres 17000 trees
  13. 13. Materials and Energy Flow Longstock Energy Gas boiler and/or Combined Heat and Power (CHP) generation Biogas Anaerobic Digester Digestate Homes, farms and commerce Compost, fertiliser Farm animal and horse stable manure Catering and food processing wastes Energy crops Organic fraction of household and trade refuse
  14. 14. The Bonus <ul><li>Restoring the nitrogen and carbon cycles. </li></ul>Bioplex The use of Anaerobic Digestion and Composting is at least Carbon Neutral. Carbon absorption by extra plant growth and replacing fossil fuels and petrochemicals. Nitrogen cycle restored. Waste from one source becomes useful for others. Farmland uses recovered fertiliser and fibre. Farms are good collectors of solar energy. This renewable energy source stored and transported using traditional farm machinery. Energy recovered and used on site. Rejuvenates the local economy.
  15. 15. Treating waste naturally