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Ibs report sample machined valve
 

Ibs report sample machined valve

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    Ibs report sample machined valve Ibs report sample machined valve Document Transcript

    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 Inspection Report: Inspection Before Shipment Date: May 16th, 2007 To Client: XXXX Report nr: XXXX 1. General Information 1-1. Product Information Product name: Machined C02, Valve Body Client reference: XXXX PO number: XXXX Quantity ordered: 12,000 Samples available (Y/N): Y 1-2. Inspection Information Inspection date: May. 16th, 2008 Inspection Location: XXXX, Zhejiang Province, China Supplier: XXXX Quantity 12,000 ordered: Quantity 315 inspected: Within AQL Y (Y/N): Used AQL level (requested by Inspection General Level II customer): Inspection results: Rejected Inspection results: % No defect goods 0 % (Inspection of 315 Units) % Minor defect(AQL 2.5/4.0) 100 % (Inspection of 315 Units) Rejected 90 % % Major defect(AQL 1.0/1.5) Rejected (dimension and thread testing, 315 units) 6.67% (leak testing) % Critical defect(AQL 0.01) We could only test 90 Units for Leak Rejected Testing(6 Units Failed) E-mail:info@asiatechqc.com Website:www.asiatechqc.com 1 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 Inspection Team Inspector: Kelsen Yuan Account Manager: Stanislas Teisseire Departure date and time for the factory May 15th, 11:30 Arrival time at the factory May 15th, 15:30 ; May 16th, 8:00 Departure date and time from factory May 15th, 17:00 ; May 16th, 17:30 Days needed 1.25 1-3. Supplier Information Supplier: XXXX Contact person: Mr. XXXX / Export Manager Contact details: Tel: +86 XXXX Address: XXXX, Zhejiang Province, P.R.C. Supplier cooperation Good Factory and warehouse condition during the inspection Good Goods storage condition before inspection Good Factory activity during the inspection Good Possible results: excellent / good / average / bad E-mail:info@asiatechqc.com Website:www.asiatechqc.com 2 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2. Inspection Details AsiaTechQC 2-1. Visual Inspection 2-1-1. Product Visual Inspection - Data General Results Client’s request Remarks (% good products) Clean 100% 315 have been inspected. Free of oil and Grease 100% 315 have been inspected. Foreign Material 100% 315 have been inspected. Please refer the picture below. (315 Scratch 0% units inspected) Crack 100% 315 have been inspected. Nickel Plating Chrome plating instead of nickel, and 0% No plating on mark 3 mark 3 was plated. Please refer the picture below. (315 Burr 20% units inspected). “LBS FULL WT” 100% 315 units have been inspected. Pictures Scratch viewable on product Chrome plated E-mail:info@asiatechqc.com Website:www.asiatechqc.com 3 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 Pictures Burrs not removed Scratch on product XXXX Product overview – other label found on product Sample with cross section for profile projector Samples with cross section for profile projector E-mail:info@asiatechqc.com Website:www.asiatechqc.com 4 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 Pictures Product measurement with caliper Product measurement with caliper Product measurement with Profile projector Product measurement with Profile projector Product measurement with Profile projector Roughness cannot be measured E-mail:info@asiatechqc.com Website:www.asiatechqc.com 5 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2-2. Thread Inspection 2-2-1. 1 1/8”-12 UNF -2A General Results Picture Remarks (% good products) 8% thread can not pass 92% No-Go inspection. 100% Thread Pass Go 100% Gage Inspection E-mail:info@asiatechqc.com Website:www.asiatechqc.com 6 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2-2-2. 3/4”-16-UNF-2B General Results Picture Remarks (% good products) 7% thread can not pass 93 % No-Go inspection. 100% Thread Pass Go 100% Gage Inspection 2-2-3. 5/8”-18-UNF-2B (Minimum of 4 full threads) General Results Picture Remarks (% good products) 7% thread can not pass 93 % No-Go inspection. 100% Thread Pass Go 100% Gage Inspection E-mail:info@asiatechqc.com Website:www.asiatechqc.com 7 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2-3. Dimension Inspection 2-3-1. Dimension taken at supplier plant Dwg. Min. Max. Result Item Tolerance Testing Method Dimension Dimension Dimension (good Products) 1 0.157 +/- 0.005 Caliper 0.1555 0.1620 100% 2 0.430 +/- 0.005 Caliper 0.4285 0.4525 4.7% 8 2.606 +/- 0.005 Caliper 2.6110 2.6165 24.7% 10 1.125 +/- 0.005 Caliper 1.1250 1.1305 97.8% 15 0.500 +/- 0.005 Caliper 0.4985 0.5055 98.5% 20 0.635 +/- 0.005 Caliper 0.6305 0.6445 70% 5/8-18 22 ---- Thread gauge ---- ---- 93% UNF 2B 5/8-18 32 ---- Thread gauge ---- ---- 93% UNF 2B 1 1/8-12 45 ---- Thread gauge ---- ---- 92% UNF-2A 3/4-16 46 ---- Thread gauge ---- ---- 93% UNF-2B 2-3-2. Dimension taken in laboratory – 5 samples have been brought back from factory Profile Projector serial number JT12A-B th Last calibration date December, 28 2007. (valid one year) Expanded Uncertainty 0.1% Equipment Measure Tolerance 0.0001 Test conducted by Kelsen Yuan Test Date May 20th, 2008. Test approved by Will Zhang Approval Date May 20th, 2008. Comments 1. The 5 samples have been also inspected for the Caliper dimensions. 2. Dimension 19: Angle is not equal to 45°. See in report angle results (∂). Then lengths (a) and (b) correspond to the measure we found with given angle for each sample. 3. Dimension 26: For bottom, angle is not equal to 45°. See in report angle results (∂). Then lengths (a) and (c) correspond to the measure we found with given angle for each sample. No chamfer available to measure the top lengths. 4. Dimension 31: Angle is not equal to 45°. See in report angle results (∂). Then lengths (a) and (b) correspond to the measure we found with given angle for each sample. 5. Dimension 47: The fence section is not as requested by customer, the deepest section of the fence should be as large as the roof section, but on the products, the depth section is thinner. It explains two dimensions. Then two last dimensions are Length (L) and Depth (D). 6. Roughness has not been tested as the surface to test is not wide enough to be tested. E-mail:info@asiatechqc.com Website:www.asiatechqc.com 8 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2.3.3. Dimension taken in Laboratory E-mail:info@asiatechqc.com Website:www.asiatechqc.com 9 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 E-mail:info@asiatechqc.com Website:www.asiatechqc.com 10 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2-4. Leak Testing 2-4-1. Leak Testing General Results Picture Remarks (% good products) Test has been conducted according to client’s requirements. 7% of the tested items 92.7% could NOT pass the test. Some air was coming out of the valve with a pressure of 30 PSI. 2-5. Packaging 2-5-1. Packing method General Results Spec requirements Remarks (% good products) N/A N/A See below picture. Pictures 1. Packing method (sample) E-mail:info@asiatechqc.com Website:www.asiatechqc.com 11 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 2-5-2. Shipping mark General Results Spec requirements Remarks (% good products) NA NA Not ready 3. AsiaTechQC comments AsiaTechQC Comments Table Comment 1: quality of pressing position Picture Comment Burrs need to be removed and roughness (from visual inspection) improved in order to pass leak testing. E-mail:info@asiatechqc.com Website:www.asiatechqc.com 12 China · Vietnam
    • 5-3 No.3 Street, Shamian, Li Wan District, Guangzhou 510133, P.R.C 广州市荔湾区沙面三街五号之三 510133 Office / 电 话 :+8620 8121 4227 Fax / 传 真:+8620 8121 6502 4. Measure Information Measure information Measure Calibration Date Calibration Company. 2008-04-13 SCM 2008-04-13 SCM 2008-04-13 SCM E-mail:info@asiatechqc.com Website:www.asiatechqc.com 13 China · Vietnam