Share & care october 2012
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Share & care october 2012

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Dear Patrons, ...

Dear Patrons,

Greetings from Sri Padhmam !
The Share & Care, E-magazine for the month of October 2012 reaches you now. Best performing participants covers this time --
Wheels India ( TVS ) , Chennai,
Sundaram Fasterners ( TVS ), Mahindra city, Chennai,
Protech Surfin, Bangalore
Cooper Bussmann, Pondicherry
Kumar Industries, Chennai &
CRI Pums, Coimbatore
SPC – a close look by our Principle Consultant Mr. A V Manivannan, Power of English, Opinion poll on recent Economic reforms & Lighter side to laugh are some of the elements of this magazine.
Please go through the attachment and keep writing to us ! For all your specific feedback and enquiries you may mail us to avm@sripadhmam.com
With best wishes,
M Latha, Partner
latha@sripadhmam.com
For further Details visit our website www.sripadhmam.com
Thank you..

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  • 1. Share & Care October 2012 Electronic Magazine from Sri Padhmam Consultancy & Training A V Manivannan Principal Consultant & Trainer E-mail : avm@sripadhmam.com Website : www.sripadhmam.com“What a person’s mind can conceive & believe, it can achieve…” 1
  • 2. CONTENTS FOR THE MONTH OF OCTOBER 2012 Best performers from Wheels India (TVS), Sundaram Fasteners ( TVS ), Cooper Bussmann, Protech Surfin, Kumar Inds & CRI Pumps Health Care : Mudras A V Manivannan Power of English Principal Consultant & Trainer Sri Padhmam MSA workshop : AnnouncementConsultancy & Training Chennai & PondicherryWebsite : www.sripadhmam.com Cell : 094428 92185 Lighter side to laugh ! 2 Share & Care - Oct 2012
  • 3. S P C Workshop The Sigma Factor Stability check Process Capability Studies Non normal distributions Control charts Non-random patterns Z scale methodology Live cases demo Mr. S Prasanna Venkatesh Mr. J Balamurugan Mr. N Rajasekaran Mr. K B Raghavendra Santhosh & Mr. G Dhanasekaran of Axles India Wheels India ( TVS ) & the Group Companies Best Performers 3 S P C Workshop Share & Care - Oct 2012
  • 4. S P C Workshop The Sigma Factor Stability check Process Capability Studies Non normal distributions Control charts Ms.C Ramya Non-random patterns Z scale methodology Mr. V Pandarinathan Live cases demo Mr. G R Guru Prasad Mr. M Sathishkumar Mr. S Mahalingam & Ms. V R Aishwarya Sundaram Fasteners ( TVS ) Best Performers 4 S P C Workshop Share & Care - Oct 2012
  • 5. APQP & PPAP workshop Fundamentals OF NPD process TS 16949 & APQP – the Linkages Basic concepts of APQP Success indicators of APQP The phased approach Q F D & bench marking Guidelines of each stage of APQP Live cases demo The PPAP guidelines : What & Why Situations analysis and GD Mr. S Suresh kumar of Protech Surfin Mr. S Gopi of Cooper Bussmann Mr. M Jagan of Cooper Bussmann Mr. S Venkatesh Kumar of Kumar Inds Public Program by Maxwell, Chennai Best Performers 5 APQP & PPAP Share & Care - Oct 2012
  • 6. FMEA Implementation project How well the Functions are defined Adequacy of Requirements Analysis of Effects Linkages on Causes : PFD vs PFMEA How far Shop conditions captured ? Goodness of the Controls Team participation Collective wisdom Periodical review Clear Measures of Performance Design FMEA project Mr. P Saravanakumar & Team & Process FMEA project Mr. P Selvaraj & Team C R I pumps, Coimbatore Best Performers 6 FMEA Share & Care - Oct 2012
  • 7. Share & Care - Oct 2012 7
  • 8. Comparison between Chance & special cause of variationsSl.No. Element Chance / Constant Special /Assignable cause of variation cause of variation 1 Presence in any Always Not always process 2 Numbers Many Few 3 Elimination Not possible at all. Only Possible – if reduction is possible. approached in a structured way. 4 Magnitude ( Effect ) Relatively Less Relatively more 5 Adherence to Yes. They adhere. No. They do not adhere Statistical laws Share & Care - Oct 2012 8
  • 9. Comparison between Chance & special cause of variationsSl.No. Element Chance / Constant Special /Assignable cause of variation cause of variation 6 Prediction of results Possible Not possible 7 Fixing the causes Not possible Possible ( of variation ) 8 Influence over No influence Heavy influence Process stability 9 Distribution pattern Follows a Normal Does NOT follow any Distribution.( Other than pattern. Geometrical dimensions ) 10 Responsibility to deal More On Management More on Shop- with personnel. 11 Influence over Generally will not Mostly will affect. Process Capability affect. Share & Care - Oct 2012 9
  • 10. Verify Measurement Establish Goal for Select Key System Capability Characteristics Start Begin Appropriate Control ChartCalculate Control Limits Is Chart in NO Implement Control ? Corrective Action YES Adjust the Average = Estimate Process Target Parameters and Measure Capability Reduce Common – Cause Variation NO Is Capability NO YES > Goal ? Does Can YES NO Avg. be YES Process Is Further Avg. Moved to Cap. YES = Target ? Target ? Improvemen t Desired ? Process NO Capability Studies Maintain Process at : An ideal Current Quality Level End approach Share & Care - Oct 2012
  • 11. Process Control Charts Improvement of a Process : Quality Planning stage to Quality control stageQuality Planning Quality Control (during operations) Sporadic Spike Cost of Poor Quality Original Zone of Quality Control Chronic Waste New Zone of Quality Control Quality Improvement Time Lessons Learned 11 Share & Care - Oct 2012
  • 12. A process is having a special causes in it. Can it be a Stable process ?F A Q on S P C No ! It is NOT a stable process ! ‘All Special causes are harmful to the Process’ – True/ False False statement ! Can the Chance cause be eliminated ? Not possible. Where as it can be reduced and controlled. Shall Process Capability studies be done on an ‘unstable’ process ? Should never be. First Stability and then Capability. How Machine Capability is denoted ? Cm and Cmk. Machine capability & Machine capability index. 12 Share & Care - Oct 2012
  • 13. Is there an alternate for Machine capability study ?F A Q on S P C After the approval of Machine, Stability check ( Ppk study ) is an alternate Is there a possibility, that the Control Limits may exceed Spec. limits ? Of course yes ! I have seen in some cases. Which situation it is possible ? On a low capable process. Process may have stability with poor capability What has to be ensured, before implementing Control charts ? Process Homogenization. How to estimate the Defective proportion ? Through Z scale estimate. 13 Share & Care - Oct 2012
  • 14. Health Care : Mudras mudras mudras mudras mudras mudras mudrasVayu Mudra( Mudra of Air ) Share & Care - Oct 2012 14
  • 15. Vayu Mudra ( Mudra of Air ) “Method “ Keep the index finger on the base of the thumb and press with thumb keeping the other three fingers straight. “Time duration“ The practice of this mudra for 45 minutes reduces the severity of the disease in 12 to 24 hours. For better results practice it for two months. “Specialty“ It prevents all the diseases that occur due to the imbalance of the air. “Benefits“ • It cures Rheumatism, Arthritis, Parkinson’s disease & paralysis without any medicine * It is useful for Cervical Spondilytis, paralysis to face and catching of nerve in neck * It corrects the disorder of gas in the stomach Courtesy : Mr.R Pradeep Kink, CQA, ELGI equipments, Coimbatore 15 Share & Care - Oct 2012
  • 16. - Noun - Verb - Adjective - Adverb Lavish How to apply ? It means….. “Do not be a Lavish spender…”.The power of English Extravagant Too much - Noun - Verb - Adjective - Adverb Lucid How to apply ? It means….. “Be lucid, when you talk ….” Clear Transparent j By N Nagara an
  • 17. Some interesting feed-back :Last two days I attended your SPC program. Though the SPC techniques werenew to me, it was very interesting and made simple !Very happy to be a part of your program and thanks for your workshop. - B.PALANIKUMAR, Wheels India ( TVS ), Chennai cell : 9840603109 Dear Mr. AVM, As usual Share & Care Rocks ! Particularly the explanation on the 6 Sigma Concept was too good. - S Srinathan from Chennai e-mail : ssrinathan@yahoo.com“Thanks. We welcome your views & suggestions” Share & Care - Oct 2012 17
  • 18. 2 day workshop onMeasurement Systems Analysis ( MSA - Edition 4 )In Chennai on October 19 & 20, 2012 ( Friday & Saturday ) Faculty : A V Manivannan, Principal Consultant & Trainer, Sri Padhmam Consultancy & Training Share & Care - Oct 2012 18
  • 19. The Prime reason behind the recentEconomic reforms by the Central Government would be …. To divert the people’s attention from the A Mega level Corruptions ! To build the Party’s image in the country B & for International popularity ! A very genuine attempt to bring back C economic growth of India ! Please send an e- mail to us with your comments Or Send an SMS as A, B or C to 094428 92185 Share & Care - Oct 2012 19
  • 20. “Husband to pay 20 % of his salary to his Wife” - Government is going to introduce a Law !! • Weekly off : Saturday & Sunday !Future demands ?!? • Eligible for Gratuity & PF ! • Sick Leave : 20 days / annum ! • Over time wages ! • Special charges to keep silence at home ! • 50 % of the income to wife ! ( applicable for Politicians – on corruption income !!! ) Lighter side to laugh ! Share & Care - Oct 2012 20