MPIL Structure steel solution

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MPIL provides cutting-edge solutions for solar mounting structures. Pre-engineered solar panel mounting systems 25 years of maintenance-free life. Raw materials used have a minimum 20% recycled steel content.

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MPIL Structure steel solution

  1. 1. MULTICOLOR PROJECTS (INDIA) LTD.Corporate & Regd. Office :6th Floor, Trade Star, B Wing, JB Nagar, Andheri-Kurla Road, Andheri (East) - Mumbai - 400 059Tel.: +91-22-4260 7000 • Fax : +91-22-4260 7070 • E-mail : contact@mpil.in • website: www.mpil.inWorks :J-86, MIDC Tarapur, Boisar, Dist. Thane - 401 506, Maharashtra.Tel.: 02525-270 801 / 2 • Fax : 02525-270 803 STRUCTURAL STEEL SOLUTIONS MULTICOLOR PROJECTS (INDIA) LTD.
  2. 2. MISSION & VISION Mission The MPIL mission is simply to “engineer the earth” - to enable effective use of steel to enhance infrastructural facilities. Vision To be India’s leading structural steel solution provider.2 3
  3. 3. COMPANY PROFILE Multicolor Projects (India) Ltd., the flagship company of the MPIL Group, specializes in heavy and light steel structure projects. MPIL is a first- grade turnkey solution provider for metal building products and integrated structural steel fabrication. In just over the last decade, MPIL has emerged as a leading manufacturer of complex steel structures, custom-designed and engineered structural I-shaped, H-Shaped, T-shaped beams and girders, plus/cross beams, as well as box beams. MPIL has achieved accolades by successfully designing, manufacturing and erecting steelwork for some of Indias most prestigious infrastructure projects pertaining to airports, high-rise buildings as well as heavy industrial plants. At MPIL, we aspire to the highest standards of quality in production and safety in execution. MPIL is an ISO 9001: 2008, ISO 14001:2004 and OHSAS 18001:2007 certified company with systems in place for continuous innovative engineering. MPIL owns state-of-the-art steel fabrication plants in Tarapur, Maharashtra and Sultanpur, Karnataka, with a combined fabrication capacity in excess of 50,000 tons per year. MPIL is now a multi-location, multi-product company manufacturing over 100 custom-design fabricated structural steel products and cold-rolled formed sections. Our team consists of over 1000 employees, as engineers, welders, riggers, fitters, fabricators, quality-control managers and erectors. Over 15 of experience years Over 300customers satisfied Over 25,000 tons of steel buildings manufactured Over 50,000 tons of structure fabricated Over 200,000 square feet fabrication facility Over 100,00,000 square meter of industrial roofing area covered4 5
  4. 4. Shot-blast & Painting MP PLATE WELDED BEAMS MPIL beams can be shot blasted, coated with red-oxide primer and enamel painted at the MPIL plant, before dispatch to client site. MPIL I/H Beams – Parallel Flange Sections World over, parallel flange beams are the increasingly preferred standard for large constructions owing to their superior strength, cost-savings, enhanced durability, and higher load-bearing capacity. MPIL beams are now SHOT-BLASTED SHOT-BLASTED RAW the most sought after primary sections recommended by & PAINTED structural engineers, architects and construction companies throughout India. Applications Product Specification Multi-storey buildings, bridges, flyovers, rail projects, MPIL H/I Beams MPIL Plus/Cross Beams power plants, refineries, airports and industrial sheds. Flange width : 200mm to 1500mm • Maximum weight per section can be 35 tons Advantages of MPIL Plate Welded Beams Web thickness : 6mm to 60mm • Maximum size per column can be 1200 x 1200mm • Enhanced life cycle and durability. • Range of plate thickness can be 6mm to 60mm Plate thickness : 6mm to 60mm • Time saving as manufactured on automatic Length : Upto 12000mm without welding joint online cutting and welding lines. (can be made longer with welding joint) • Steel savings in excess of 20% as lower sectional Steel Grade weight beams can achieve higher load bearing capacity. • IS 2062: E250A, E250B, E300, E350, E410 • ASTM: A36, A572 Grade 50 Certifications • Ideal for bolted or fabricated construction. • MPIL sections are also certified by Indian MPIL T-Beams • Offer tremendous flexibility in design as beams Institute of Technology (IIT) Mumbai, Department • Flange width can be maximum of 1200mm are entirely custom-made. of Structural Engineering. • Length upto 12 meters without welding joint • Shot blasted and painted; aesthetically superior. MPIL Box Beams • Width can be maximum of 1200mm to 1200mm • Length upto 12 meters without welding joint6 7
  5. 5. MP FABRICATED STEEL STRUCTURES Stocking Facility Automatic Welding Bay with • Close proximity to major HR plate mills; Sawing and Drilling Facility steel delivered just in time. • Online submerged arc welding lines. • Purchased directly from all major HR plate • In-house NDT and Ultrasonic testing available. manufacturers of India. • Ongoing inspection and welding quality testing. • Delivered to length to minimize waste. • CNC controlled as well manual cutting • State-of-the-art, efficient handling equipment. and drilling options. • All weather mechanical plant. • Accuracy upto +/- 1mm. Fabricated Sections Production Line Shot Blasting and Painting Line • Sections fabricated from plate. • Shot blast to SA2.5 or higher grade. • Sections design for minimum weight and • Removal of all mill scale and rust particles. optimum fire protection. • Ideal for paint adhesion. • Automatic material handing. • Red-oxide or enamel painting lines • Automatic twin head welding. (upto 150microns with enamel, • Service holes cut in beam webs as required. epoxy and fire resistant coating). • Sections up to 18m long, 2.0m deep.8 9
  6. 6. MP - METAL DECK SYSTEMS Decking MP - 960 240 92 R5 R5 51 92 148 Covered Width 960 mm Physical Properties SN t (mm) Area (mm2) Weight (kg/m2) 1xx(cm4) Zxx (cm3) 1 0.60 6.37 6.6 25.63 10.05 2 0.63 6.69 6.9 26.91 10.55 3 0.80 8.50 8.8 34.18 13.40 4 1.00 10.62 11.00 42.72 16.75 5 1.25 13.28 13.7 53.40 20.94 MP-Steel Deck 6 1.60 16.99 17.5 68.35 26.81 7 2.00 21.24 22.00 85.44 33.51 MP-Steel Deck is a type of steel decking profile - one of its kind in India - at par with international standards of steel Allowable Load (Kg/m2): Yield Stress of Material = 2400 Kg/cm2 design and strength. This decking profile can be used as a SN t (mm) Span (m) composite floor system or as a permanent form work. It 1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4 binds with concrete slab and together forms a part of the 1 0.60 2657 1845 1355 1181 1038 867 664 425 270 170 114 floor structure. 2 0.63 2790 1937 1423 1240 1090 911 697 446 283 179 120 3 0.80 3542 2460 1807 1574 1384 1157 886 567 360 227 152 The interlocking between the concrete and the floor deck 4 1.00 4428 3075 2259 1968 1730 1446 1107 708 450 283 190 occure by a system of embossment and ribs that are built 5 1.25 5535 3844 2824 2460 2162 1807 1384 886 562 354 237 into the deck, creating a reinforced concrete slab. This fast 6 1.60 7084 4920 3615 3149 2767 2313 1771 1134 720 453 304 and simple installation using high strength product, gives 7 2.00 8856 6150 4518 3936 3459 2892 2214 1417 900 567 380 immediate access to a working platform of permanent Allowable Load (Kg/m2): Yield Stress of Material = 3400 Kg/cm2 form and positive reinforcement. SN t (mm) Span (m) 1 1.2 1.4 1.5 1.6 1.75 2 2.5 3 3.5 4 1 0.60 3759 2611 1918 1671 1469 1228 911 467 270 170 114 Advantage of MP-Steel Deck 2 0.63 3947 2741 2014 1754 1542 1289 957 490 283 179 120 • Light Weight - reduces weight of concrete floor by almost 3 0.80 5013 3481 2557 2228 1958 1637 1215 622 360 227 152 50%. 4 1.00 6266 4351 3197 2785 2448 2046 1519 778 450 283 190 5 1.25 7832 5439 3996 3481 3059 2557 1898 972 562 354 237 • Economical - does not require additional support reduces 6 1.60 10025 6962 5115 4456 3916 3274 2430 1244 720 453 304 use of concrete; (Reduces slab thickness) savings in 7 2.00 12531 8702 6394 5570 4895 4092 3037 1555 900 567 380 reinforcement steel. • Time Saving - easy and rapid installation; no major reinforcement required. Mezzanine Floor Typical Detail Young’s Modulus = 200 GPa. • Multi-faceted-flooring, roofing or cladding, temporary or MP - Decking Panel Puddle Weld / (or) SDST Screw Reinforcement permanent shuttering, working platform during 50 mm Max 100 mm End Closure Concrete 100x75x3.5 construction. Deflection Limit = Span/150 (IS 800 - 2007). • Multi-use - widely used in multiple-storey buildings, shopping malls, super markets, storage facilities, The sheets should span over minimum four supports. mezzanines, bridges, walkways, platforms, warehouses, industrial sheds, control rooms. The load shall be multiplied by 0.80 if the sheets JOIST • Aesthetic appeal - Offers internal polished look; available in every of colors; no need for internal plastering of roofs. are spanning over 2 or 3 supports. Over lap MAIN BEAM *Data is approved and certified by IIT, Mumbai10 11
  7. 7. MPIL PLANT & EQUIPMENT MPIL PLANT & EQUIPMENT The MPIL fabrication facility features: Plate Punching and Drilling Machines • State-of-the-art CNC The plate processing machine has the facility to punch, (Computer Numerical Controlled) machines. drill, mark, and cut plates using gas-cutting and shearing • 100,000 square feet of storage yard for materials. technology. • 8 EOT Cranes ranging from 5MT capacity to 20 MT capacity. Saw, Drill and Notching Lines • 3 Hydraulic Cranes of 15 MT each MPIL has facility for heavy duty sawing and drilling at for open yard fabrication. wider widths and heights, capable of coping and cutting • 250 highly skilled welders, riggers and fitters. sections, angles, channels, tubes and hollow sections. • Key-location near all major sources of hot-rolled steel plates manufacturers of India. Plate Cutting Machines Gantry Welding CNC controlled plate cutting/profiling machines have the The automatic SAW gantry line can capabilities to process plates manufacture built-up sections, upto 18 meters long, 5 meters wide such as H/I beams, and hollow and 80mm thickness, using gas – sections such as rectangles and cutting/ plasma or shearing square beams. technology.12 13
  8. 8. PROJECT PERFORMANCE 1. Chhatrapati Shivaji International Airport (MIAL), 7. DLF Sales Gallery and Sample Flats, Mumbai Mumbai Scope of Work: Heavy steel column fabrication. Scope of Work: Parallel flange, light weight beams. Quantity: 250 tons. MPIL is proud to be associated with Quantity: 4000 tons. 8. L&T – ECC, OML Building, Mangalore 2. Marathon Supremex Tower, Mumbai Scope of Work: Pre-engineered steel building Scope of Work: Heavy steel column fabrication, and steel decks. warehouse with EOT cranes. Quantity: 250 tons. JSW Group, JSPL Group, Eversendai Group, Quantity: 2000 tons. 9. Atmasco (P) Ltd., Bhilai 3. Kirloskar Ferrous India Ltd., Hospet Scope of Work: Design, Supply & Installation of Scope of Work:Fabrication of plate-welded I-beams and cross-beams. Pre-engineering Building. Quantity: 280 tons. Zuari Cements, Bharati Shipyard Limited, Quantity: 1000 tons. 10. Corefab Projects Pvt Ltd. Scope of Work: Design, Supply & Installation of 4. MSPL Steel Ltd. Scope of Work: Parallel flange and cross sectional Pre-engineering Building. Quantity: 275 tons. L&T-ECC for their structural & allied steel beams. Quantity: 1100 tons. 11. Jindal Saw Gujarat 5. Zuari Cement (Italcementi Group) Scope of Work: Fabricated structural steel columns Scope of Work: Design, Supply & Installation of Pre-engineering Building system for Industrial unit engineering activities. and rafters. at Gujarat. Quantity: 1000 tons. Quantity: 400 tons. 6. Nirani Sugars Ltd. 12. Jhamkhandi Sugars Pvt Ltd., Karnataka Scope of Work: Pre-engineered steel buildings. Scope of Work: Design, Supply & Installation of Quantity: 1000 tons. Pre-engineering Building. Quantity: 225 tons. MARATHON FUTUREX, MUMBAI MUMBAI INTERNATIONAL AIRPORT, SOUTH WEST PIER14 15

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