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Onesteel presentation final working

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  • 1. Challenges and Issues,Human Resources and Trends
  • 2. •Vertically Integrated Organisation•Billet caster overproduction(750,000 tonnes p.a.)•Rolling mill bottleneck (400,000tonnes p.a.)•No domestic competitionMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 3. •Weekly maintenanceprogram• 24 hour minimumshutdown for Electric ArcFurnace (EAF)•Breakdown issuesMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 4. •Cleanup time for LadleFurnace spillage- 27 hours•Heavy maintenance onfurnace every few yearsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 5. •Strict Safety Requirements•High risks with heat, fireand explosive elements•Noxious fumes•Noise emissionsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 6. •Dealing with metal in severalstages- crushed scrap, liquid,hot slag, hot billets, cold steel•Hazardous toxiccontaminants-lead, copper•Personal ProtectiveEquipment (PPE)Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 7. •Single use trucks for inboundand outbound transportation•Export of excess billets toNewcastle mill•Inbound scrap quality control•Warehousing of materialsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 8. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 9. •Council refused originalapplication in September 1988•Land and EnvironmentCommittee appeal•Strict EnvironmentalRegulationsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 10. •Air filtration of lead dust andother contaminants•Water treatment•High power consumption•Carbon emissionsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 11. •Business cycle effect (Boom,downturn, bust)•Interest Rate charges•Infrastructure investment•Ongoing maintenance costsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 12. •China and SE Asia competition•Currency exchange rates•Offshore suppliers formanufacturing equipmentMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 13. •Achieved with ‘zero’ work-relatedincidents•Continually improve health and safetyperformance•Comply with applicable health andsafety laws•Identify hazards, assess, control andmonitor risk measures, and implementthe appropriate mitigatingactions•Management of risks in the workplaceMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 14. •High investment in training•Graduate program- 2 years•Mentor program•Low turnover of staffMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 15. •aMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 16. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 17. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 18. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 19. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 20. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 21. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 22. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 23. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 24. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 25. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 26. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 27. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 28. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  • 29. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander

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