Challenges and Issues,Human Resources and Trends
•Vertically Integrated Organisation•Billet caster overproduction(750,000 tonnes p.a.)•Rolling mill bottleneck (400,000tonn...
•Weekly maintenanceprogram• 24 hour minimumshutdown for Electric ArcFurnace (EAF)•Breakdown issuesMichael Monteleone, Vija...
•Cleanup time for LadleFurnace spillage- 27 hours•Heavy maintenance onfurnace every few yearsMichael Monteleone, Vijayanar...
•Strict Safety Requirements•High risks with heat, fireand explosive elements•Noxious fumes•Noise emissionsMichael Monteleo...
•Dealing with metal in severalstages- crushed scrap, liquid,hot slag, hot billets, cold steel•Hazardous toxiccontaminants-...
•Single use trucks for inboundand outbound transportation•Export of excess billets toNewcastle mill•Inbound scrap quality ...
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
•Council refused originalapplication in September 1988•Land and EnvironmentCommittee appeal•Strict EnvironmentalRegulation...
•Air filtration of lead dust andother contaminants•Water treatment•High power consumption•Carbon emissionsMichael Monteleo...
•Business cycle effect (Boom,downturn, bust)•Interest Rate charges•Infrastructure investment•Ongoing maintenance costsMich...
•China and SE Asia competition•Currency exchange rates•Offshore suppliers formanufacturing equipmentMichael Monteleone, Vi...
•Achieved with ‘zero’ work-relatedincidents•Continually improve health and safetyperformance•Comply with applicable health...
•High investment in training•Graduate program- 2 years•Mentor program•Low turnover of staffMichael Monteleone, Vijayanaray...
•aMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
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Onesteel presentation final working

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Onesteel presentation final working

  1. 1. Challenges and Issues,Human Resources and Trends
  2. 2. •Vertically Integrated Organisation•Billet caster overproduction(750,000 tonnes p.a.)•Rolling mill bottleneck (400,000tonnes p.a.)•No domestic competitionMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  3. 3. •Weekly maintenanceprogram• 24 hour minimumshutdown for Electric ArcFurnace (EAF)•Breakdown issuesMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  4. 4. •Cleanup time for LadleFurnace spillage- 27 hours•Heavy maintenance onfurnace every few yearsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  5. 5. •Strict Safety Requirements•High risks with heat, fireand explosive elements•Noxious fumes•Noise emissionsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  6. 6. •Dealing with metal in severalstages- crushed scrap, liquid,hot slag, hot billets, cold steel•Hazardous toxiccontaminants-lead, copper•Personal ProtectiveEquipment (PPE)Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  7. 7. •Single use trucks for inboundand outbound transportation•Export of excess billets toNewcastle mill•Inbound scrap quality control•Warehousing of materialsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  8. 8. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  9. 9. •Council refused originalapplication in September 1988•Land and EnvironmentCommittee appeal•Strict EnvironmentalRegulationsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  10. 10. •Air filtration of lead dust andother contaminants•Water treatment•High power consumption•Carbon emissionsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  11. 11. •Business cycle effect (Boom,downturn, bust)•Interest Rate charges•Infrastructure investment•Ongoing maintenance costsMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  12. 12. •China and SE Asia competition•Currency exchange rates•Offshore suppliers formanufacturing equipmentMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  13. 13. •Achieved with ‘zero’ work-relatedincidents•Continually improve health and safetyperformance•Comply with applicable health andsafety laws•Identify hazards, assess, control andmonitor risk measures, and implementthe appropriate mitigatingactions•Management of risks in the workplaceMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  14. 14. •High investment in training•Graduate program- 2 years•Mentor program•Low turnover of staffMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  15. 15. •aMichael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  16. 16. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  17. 17. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  18. 18. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  19. 19. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  20. 20. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  21. 21. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  22. 22. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  23. 23. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  24. 24. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  25. 25. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  26. 26. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  27. 27. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  28. 28. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
  29. 29. Michael Monteleone, Vijayanarayana Karigiri, Michal Buchowiecki, David Alexander
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