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Maxuni Presentation 2009

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Maxuni is the approved offshore mold maker for tier 1 and tier 2 suppliers,

Maxuni is the approved offshore mold maker for tier 1 and tier 2 suppliers,

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  • 1. COMPANY PRESENTATION 2009
  • 2.
    • Your premier mold maker worldwide
    We offer you...
    • Excellent quality following North American tooling standards.
    • Short lead times. 
    • Confidentiality and design protection. 
    • Easy communication in English and German.
    • Complete, real-time project control.
    • State-of-the-art design group.
    • Personal project management.
    • International staff.
    • And Competitive Prices!
  • 3.
    • Members from Europe, North
    • America, and China
    • Multi-cultural experience and
    • understanding
    International Team President John Che Vice President of European Market Andre Bahlmann Vice President of North American Market Julia Yan
  • 4.
    • International project management team
    • Qualified and experienced manufacturing staff
    North American Team Project Manager Cindy Adkins Project Manager Dan Leblanc Project Manager Cici Ding
    • Excellent after service after mold delivered
  • 5.  
  • 6. 2008 Sales: 13 Million USD
  • 7. 2008 Sales: 420 Sets of Molds
  • 8.
    • President and CEO: Mr. John Che
    • Main activities: Thermoplastic injection Mold manufacture
    • Number of Employees: 250
    • Marketing & Project Management: 16
    • Design & Technology Engineers: 80
    • QC Engineers: 10
    • Planning Engineers: 4
    • Mold Trial Engineers: 4
    • Purchasing Engineers: 6
    • Toolmakers: 110
    • Office Personnel: 20
    • Logistics Employees: 10
    • Number of Shifts: 3
    • Size of Shenzhen Facility: 3600 m² / 38,750 sq ft
    • Precision manufacturing system
    • Quality System Certificate: ISO 9001 2000
    Company Details
  • 9.
    • Mold Size: Up to 12 tons
    • Small, high precision parts
    • Complex Molds
    • Unscrewing Molds
    • Collapsible Cores
    • Multi-Cavity up to 48cav.
    What We Can Do
  • 10. We provide automotive molds
  • 11. We provide automotive molds
  • 12. We provide automotive molds
  • 13. We provide automotive molds
  • 14. We Provide Packaging Molds
  • 15. We Provide Packaging Molds
  • 16. We Provide Molds for Other Industries
  • 17. We Provide Molds for Other Industries
  • 18. Project Flow Chart Quotation Approval & P.O. Design & Engineering Design Check & Revision Design Approval Mold Construction Mold Testing & Refinement Mold Approval Final Mold Test Part Samples DELIVERY
  • 19. Mold Manufacturing Lead Time Reference Complex Mold General Mold Mold Tonnage Project Finished Time 1 TON 7-8 Weeks 3 TON 8-10 Weeks 5 TON 12-14 Weeks Mold Tonnage Project Finished Time 1 TON 8-9 Weeks 3 TON 10-11 Weeks 5 TON 14-16 Weeks
  • 20. Manufacturing System Chart
  • 21. Manufacture Planning System ERP System Features:
    • Automatic scheduling
    • Software management for design & manufacturing
    • Manufacturing plan updated automatically every 30 minutes
    Mold Mfg. Time Schedule
  • 22. Manufacturing and Process Design
    • Every mold component are manufactured according to the 2D mold part drawing with meeting tolerance requirement
    • Each manufacturing process are made according to its own process design
      • Rough Milling
      • CNC
      • EDM
      • Wire Cutting
      • Polishing
      • Mold fitting
      • Mold Trial
  • 23.
      • Real-time manufacturing status
      • Bar code tracking for every part of every mold
      • One project manager in charge of your project
      • Weekly progress updates for mold manufacturing
      • Support to customers in English, German and Chinese
    Project Management
  • 24.
    • North American engineering standards
    • Complete in-house design facility
    • 3D Mold Design
    • CAD/CAM Software: UniGraphics/Solidworks/
    • Pro-E/ AutoCAD/Catia/etc.
    • Manufacturing process analysis before steel cut
    • Mold Flow analysis software
    • Quotations provided with preliminary mold design layout drawings
    • Drawings updated and confirmed before the design stage
    Engineering System
  • 25.
    • We use the steel that suits the tool:
    • P20, P20HH, H13, NAK80
    • 420ss , Moldmax , etc.
    • We have experience with plastic:
    • PP,PC, ABS, POM, PPS, TPE,
    • 10% to 50% GF PA66 , PEEK, etc.
    • We are familiar with all major hot runner systems:
    • Mold Master, Synventive , Husky, Incoe, Mastip, Yudo, etc.
    • We are familiar with surface finishing standard:
    • SPI standard, Mold-Tech Texture Equivalent, VDI, etc.
  • 26. Quality Control Equipment Qty. Origin Quality Control System
    • ISO 9001 2000 Certified
    • AISI standards
    • IQC, IPQC and FQC procedures
      • Incoming material quality control
      • In-progress quality control
      • Steel hardness check
      • Molding samples inspection and QC report
      • Mold final quality control
    TESA CMM MICRO-HITE 3D Measuring Equipment 1 Switzerland Profile Project Equipment CM300-D 1 Taiwan WILSON Hardness Instrument HT500 1 USA Linear Measuring Equipment LH-600B 1 Japan Profile Project Equipment LJ-A3000 1 Japan
  • 27. CNC Milling Machines Qty. Origin ShenZhen Factory Equipment List MORI-SEIKI NVD4000 DCG 1 Japan (Purchased 2006) MORI-SEIKI NVD5000 Alpha 1 (High speed milling – up to 20,000 RPM) 2 Japan (Purchased 2005) HARDINGE VMC800II 6 USA (3 Purchased 2005) HARDINGE VMC1250II 1 USA (Purchased 2006) Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)
  • 28. EDM Machines Qty. Origin ShenZhen Factory Equipment List CHARMILLES ROBOFORM 35P With EROWA tool changing system 2 Switzerland (Purchased 2006) ACTSPARK SE1 1 Switzerland DE-650 1 Taiwan DE-432 6 Taiwan
  • 29. Wire Cutting Machines Qty. Origin Machining Centers Qty. Origin ShenZhen Factory Equipment List CHARMILLES ROBOFIL380 1 Switzerland SuSanGuang 7725 2 China HuaFang 7732 1 China HuaFang 7740 2 China HuaFang 7750 1 China YSG-614 Precision Grinding Machine 4 Japan M7312H Automatic Surface Grinding Machine 5 China Okamoto OGM-250UEXB Cylindrical Grinder 1 Japan (Purchased 2006)
  • 30. Mold Fitting Machines Qty. Origin ShenZhen Factory Equipment List AQUAmate LS-120t 1 Hong Kong (Purchased 2005) AQUAmate LS-200t 1 Hong Kong (Purchased 2006)
  • 31.
    • In-house Mold testing
    • Sampling with process report provided
    • 4 hours continuous test on request
    • Mold trial video with final molding parameter provided
    Mold Testing Injection Machines Qty. Origin Hai Tian 86T Injection Machine 1 China Hai Tian 160T Injection Machine 1 China Hai Tian 300T Injection Machine 1 China Toshiba 650T Injection Machine 1 Japan Orfo Robot 2 China
  • 32.
    • Annual Mold manufacturing
    • capability: 2000 sets
    • Capability of building Molds up
    • to 50 tons
    • Automatic Mold manufacturing
    • and logistics system
    • Number of engineers: 400
    • Number of workers: 300
    • Land Area – 40,000 m 2 / 430,550 sq ft
    • Plant Area – 15,887 m 2 / 171,000 sq ft
    • Office Area – 4,782 m 2 / 41,470 sq ft
    • Training Center Area – 3,300 m 2 / 35,520 sq ft
    • Hotel Area – 3,512 m 2 / 37,800 sq ft
    • Part Design Center – 5,000 m 2 / 53,800 sq ft
    New Zhu Hai Factory Will Open For Production in January, 2010
  • 33. Zhuhai Factory with Advanced Automated Flexible Manufacturing System Completely automated logistics, storage, and manufacturing system
  • 34. New Machines Coming in December, 2009 Machines Qty. Origin DEPO HC 2012 (3 simultaneous & 1 adjustable axis) 1 German Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll DEPO Mill2012 (5 axis) 1 German DEPO HF2012 (5 simultaneous & 2 adjustable axis) 1 German DEPO VC3016 (5 simultaneous & 1 adjustable axis) 1 German DEPO VF3016 (5-Axis's CNC) 1 German
  • 35. Maxuni’s Primary Customers
  • 36. Maxuni’s Primary Customers
  • 37. Main Brand Maxuni has offerred for
  • 38. Yang Gang Industrial Area Ren Tian, Fu Yong, Bao An District Shenzhen, 518103 China Phone: +86-755-2996-7108 Fax: +86-755-2996-7708 Email: [email_address] Main Office located in Shenzhen, China German Office serving Europe Emsteker Str. 13A 49661 Cloppenburg Germany Phone: +49-4471-88-271-0 Fax: +49-4471-88-271-17 Email: [email_address]
    • Marketing
    • Design & Confirmation
    • Project Management
    • After-Sale Service
    North American Office to open in 2010
  • 39. Customer Communication
  • 40. Customer Communication

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