O' Connell

G enesis S ystems G roup, LLC INNOVATION and EXPERIENCE from your Single Source

Sample Videos

Automation Economics

Sample Parts

Robotic Welding Automation (Part Design – Weld Joints)

Robotic Welding Automation (Part Design – DFM) Example Problem In this example, a bracket is welded to an axle tube. Our dimensional analysis revealed the brackets true position hole relative to the brackets welded edge could result in a large gap, creating a possible: (1) - bad weld or interference; or (2) - dimensional problem. Example Solution A trim operation for the bracket was added to ensure, (3) – a good weld and dimension. 1 2 3

Robotic Welding Automation (Part Design – DFM)

Robotic Welding Automation (Fixturing)

Craftsman-In-Charge Fixtures

Maximizes simplicity

Easily adjusted and repaired

Materials and coatings suitable for the welding environment

Industrial Fixtures

Includes Commercial grade features plus:

Automated power activated clamping

Sensors that insure proper part clamp location

Protected wire ways and cabling

Designed using 3D models

Spec Grade Fixtures

Includes Industrial grade features plus:

Auto load features

Error Proofing

Compliant devices

Customer specific features

Complete design details - 3D CAD documentation

Robotic Welding Automation (Processing – Part Flow, Easy)

Robotic Welding Automation (Processing – Part Flow, Medium)

Robotic Welding Automation (Processing – Part Flow, Complex)

Robotic Welding Automation (Processing – Weld Cell Layouts)

Robotic Welding Automation (Processing – Weld Cell Layouts) 4M CM3X

Robotic Welding Automation (Processing – Weld Cell Layouts) RC3L 4M

Robotic Welding Automation (Processing – Weld Cell Layouts) 3M3

Robotic Welding Automation (Processing – Process, Planning, Tools) Simulation, Offline Programming

Robotic Welding Automation (Positioning - Table)

Robotic Welding Automation (Positioning – Single Axis)

Robotic Welding Automation (Positioning – Dual Axis)

Robotic Welding Automation (Positioning – Tracks)

Robotic Welding Automation (Positioning – Part Handling)

Robotic Welding Automation (Welding Process – Weld Positioning)

Robotic Welding Automation (Welding Process – Tandem Wire)

Robotic Welding Automation (Welding Process – Pulse on Pulse) .063 Aluminum Welding – Outside Corners

Robotic Welding Automation (Welding Process - CMT) Thin Material

Robotic Welding Automation (Welding Process – Laser & Laser Hybrid) Penetration and Speed

Automation Economics

Contact Information Terry O’Connell Vice-President – Sales / Marketing Genesis Systems Group, LLC 8900 Harrison Street Davenport, IA 52606 Phone: (563) 445-5626 Email: [email_address] Web: genesis-systems.com