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1. F-22A ENGINE RUN STUDY GUIDE
FOR TRAINING PURPOSES ONLY.
“DO NOT USE ON THE JOB”
STUDY MATERIAL IS FOR INFORMATIONAL USE.
1F-22A-2-1CL-1 WILL BE USED.
Last Update: Sept 2012
2.
3. SAFETY CONDITIONS
WARNING
In an emergency requiring egress, leave aircraft
__________. To abandon aircraft, exit over side or
down nose (opposite side of affected/operation
engine). Failure to comply may result in death or
injury to personnel. Jettisoned canopy may hit ceiling
and/or obstruction and fall back into cockpit, onto
aircraft or ground personnel. Jettisoning canopy in
hush house, any structure with low ceiling or under
any other low obstruction should be last resort.
Failure to comply may result in injury to personnel
and/or damage to aircraft or equipment.
immediately
4. SAFETY CONDITIONS
CAUTION
Do not attempt to reset _/_ ___ ____ _________ during
engine start if switchlight has been pressed. _____ ____
before resetting switchlight. Failure to comply may result
in damage to equipment.
L R eng FIRE switchlight
Abort start
5. APU FIRE - Indicated by APU Fire Light and
RED ICAW
a. Depress _____ _____ switchlight.
b. Depress _______/________ switchlight.
c. Position ____ switch - ____.
d. Position throttles - ____.
e. Position ____ _____ switch - ____.
APU FIRE
READY DISCH
APU OFF
OFF
PVI BATT OFF
If APU fire occurs during engine start or operation, perform
following steps:
2
6. L/R ENG FIRE – Indicated by L or R ENG
FIRE light and RED ICAW
a. Position throttle - ____.
b. Depress ____ _____ switchlight (affected engine).
c. Depress _______/______ switchlight.
d. Position ____ switch - ____.
e. Position ____ _____ switch - _____.
WARNING
If fire persists after engine shutdown and is contained within the engine inlet area, discharge ground bottle extinguishing
agent into engine inlet. Failure to comply may result in death or injury to personnel and/or damage to aircraft or
equipment. If fire is within engine compartment, do not discharge the ground bottle extinguishing agents into engine inlet
unless fire is self-sustaining or spreading into aircraft. Failure to comply may result in death or injury to personnel and/or
damage to aircraft or equipment. If fire is in fuselage area, do not motor engine since motoring may supply added fuel to
fire. Failure to comply may result in death or injury to personnel and/or damage to aircraft or equipment.
CAUTION
Do not attempt to reset the L/R eng FIRE switch light during engine start if the switchlight has been pressed. Abort
start before resetting the switchlight. Failure to comply may result in damage to equipment.
OFF
ENG FIRE
READY DISCH
APU OFF
PVI BATT OFF
If engine fire ICAW occurs during engine start or operation, perform following steps:
4
7. L/R OR DUAL ENG COM – Indicated by
Yellow ICAW
a. Position throttles - _____.
b. Depress _______ _______ button
c. Position ______ _______ switch - ________.
If message does not clear, perform following steps.
d. Position ____ switch. ______ (if wheel brakes are required)
e. Position throttles – ____.
f. Position ______ switch – ____.
g. Depress _____ _____ switchlight(s) (affected engine(s)) (if required).
IDLE
FADEC RESET
FLCS RESET RESET
APU START
OFF
TOW TOW
ENG FIRE
NOTE
Engine shutdown with L/R ENG FIRE switchlight may take 20 to 45 seconds, depending
on power setting.
7
8. L/R ENGINE IDLE HIGH – Indicated by
Yellow ICAW
a. Position throttles – _____.
b. Depress ______ _______ button.
If L/R ENGINE IDLE HIGH caution message remains displayed:
c. Position throttles – ____.
d. Position APU switch – ____.
e. Position PVI BATT switch – ____.
IDLE
FADEC RESET
OFF
OFF
OFF
If L/R ENG IDLE HIGH caution message occurs, perform following steps:
17
9. L/R ENG DEGD – Indicated by Yellow
ICAW
a. Position throttles - ______.
b. Depress _______ ______ button.
If engine ICAW resets, proceed with normal engine run.
If engine ICAW remains on after FADEC RESET, perform following.
Engine shutdown with engine fire switchlight may take 20 to 45 seconds depending
on power settings.
If red EGT, rpm, or excessive vibrations occur, perform the following.
c. Position affected engine throttle - ____
d. If engine does not shut down, depress _____ _____ switchlight (affected engine),
if required. .
e. Position _____ Switch – _____
f. . If shutdown is complete, Position ____ ______ switch - ____
IDLE
FADEC RESET
OFF
ENG FIRE
APU OFF
PVI BATT OFF
If L/R ENG DEGD ICAW occurs, perform following steps:
11
10. APU HOT or APU HYD FAIL – Indicated by
Yellow ICAW
a. Position ____ switch - ____.
If APU HOT or APU HYD FAIL ICAW occurs during
engine operation perform steps b and c.
b. Position operating engine throttle(s) to _____ for __
minute cool down.
c. Position operating engine throttle(s) – ____.
d. Position ____ ______ switch – ____.
APU OFF
IDLE 5
OFF
PVI BATT OFF
If APU HOT or HYD FAIL ICAW occurs, perform following steps:
14
11. L/R AMAD OIL P – Indicated by Yellow
ICAW
a. Position throttles - _____.
b. Position affected engine ____ switch – ____
If L AMAD OIL P OR R AMAD OIL P message remains
displayed for 1 minute, perform following steps.
c. Position throttles - ____.
d. Position _____ switch - as required.
e. Position ____ _____ switch - as required.
IDLE
GEN OFF
OFF
APU
PVI BATT
If L/R AMAD OIL P ICAW occurs, perform following steps:
12
12. L/R AMAD HOT – Indicated by Yellow
ICAW
a. Position throttles - _____.
b. Position ____ switch (affected engine) - ____.
If L AMAD HOT OR R AMAD HOT message remains
displayed for 5 minutes, perform following steps.
c. Position throttles - ____.
d. Position ____ switch - as required.
e. Position ____ _____ switch - as required.
IDLE
GEN OFF
OFF
APU
PVI BATT
If L/R AMAD HOT ICAW occurs, perform following steps:
13
13. L/R GEN FAIL – Indicated by Yellow ICAW
a. Verify __/__ ____ switch – ___.
b. If __/__ ____ _____ caution message remains displayed, toggle
__/__ ____ switch – ____ then ____
After cycling the generator off and back on the L/R GEN FAIL caution
message clears for _ _______ and then displays again for _ ________
while the generator is performing an S-BIT. If after _ ________ the L/R
GEN FAIL caution message clears, the generator is operational.
c. Position throttles – ____.
d. Position ____ switch – ____.
e. Position ____ _____ switch – ____.
WARNING
Resetting L/R main generator more than once when L/R GEN FAIL ICAW is annunciated can cause damage to
L/R main generator and potential fire or explosion. After initial reset, fault isolation and repair should be
completed before any attempts to power L/R main generator. Failure to comply may result in injury to personnel
and/or damage to aircraft.
L R GEN ON
L R GEN FAIL
L R GEN OFF ON
OFF
APU OFF
PVI BATT OFF
If L/R GEN FAIL ICAW occurs, perform following step:
1 second 3 seconds
4 seconds
16
14. L/R ATS OVERSPEED – Indicated by Yellow
ICAW
a. Position throttles – ____.
b. Position ____ switch - ____ (if used to start).
c. External air – ____ (if used to start).
d. Position ____ _____ switch – ____.
OFF
APU OFF
OFF
PVI BATT OFF
If L/R ATS OVERSPEED ICAW Occurs, perform the following steps:
18
15. L/R ENG OIL – Indicated by Yellow ICAW
a. Position throttles - ____.
b. Position ____ switch - ____.
c. Position ____ _____ switch - ____.
OFF
APU OFF
PVI BATT OFF
If L/R ENG OIL message occurs, perform following steps:
9
16. L/R FADEC HOT – Indicated by Yellow
ICAW
a. Position throttles - ____.
b. Position ____ switch - ____.
c. Position _____ _____ switch - ____.
OFF
APU OFF
PVI BATT OFF
If L/R FADEC HOT ICAW occurs, perform following steps:
10
17. LIQ COOLING OR AIR COOLING –
Indicated by Yellow ICAW
a. Position throttles - ____.
b. Position ____ switch - ____.
c. Position ____ _____ switch - ____.
OFF
APU OFF
PVI BATT OFF
If LIQ or AIR COOLING ICAW occurs, perform following steps within 5 minutes.
15
18. IVSC A3 – Indicated by Blue ICAW
a. Position throttles – ____.
b. Position ____ switch – ____.
c. Position ____ _____ switch – ____.
OFF
APU OFF
PVI BATT OFF
If IVSC A3 ICAW occurs, perform the following steps:
21
19. L/R ENGINE – Indicated by Blue ICAW
a. Position throttles – _____.
b. Depress ______ ______ button.
If L/R ENGINE advisory message remains displayed,
perform following steps:
c. Position throttles – ____.
d. Position ____ switch – ____.
e. Position ____ _____ switch – ____. (“PVI” missing from
checklist (chg 4), is on the test)
IDLE
FADEC RESET
OFF
APU OFF
PVI BATT OFF
If L/R ENGINE advisory message occurs, perform the following steps:
19
20. L/R ENG STALL – Indicated by loud bang or
pop and Blue ICAW
a. Position throttles - _____.
b. If stall clears, _______ ______ ______ ________.
c. If stall does not clear (non-recoverable stall) within __
seconds, position throttles – ____.
d. Position ____ switch – ______ or _____ _______ _____ __
e. Position ______ switch on _______ panel – __ or __,
until ____ is less than ____ degrees C.
f. Position ________ switch – ____ (center position).
g. Position ____ switch - ____.
h. Position ____ _____ switch - ____
IDLE
Perform normal engine shutdown
5
OFF
APU START apply external bleed air
MOTOR ENGINE L R
EGT 200
MOTOR OFF
APU OFF
PVI BATT OFF
If L/R ENGINE STALL advisory message occurs, perform following steps:
8
21. CONVERTER HOT – Indicated by Blue
ICAW
Display of the 28 BUS 1 or BUS 2 advisory message is
expected.
a. Position throttles – ____.
b. Position ____ switch – ____.
c. Position ____ _____ switch – ____.
OFF
APU OFF
PVI BATT OFF
If CONVERTER HOT ICAW occurs, perform the following steps:
20
22. ABNORMAL START – Hot, Hung, or No
Start
a. Position throttles - ____.
b. Position ________ switch on _______ panel - __ or __,
until ____ is less than ____ degrees C, as required
c. Position ________ switch – ____ (center position), as
required
d. Position ____ switch - ____.
e. Position ____ _____ switch - ____.
f. ___________ _____ _________ ____ _ ___ ____ ____
HOT START indicated when EGT exceeds 1000 degrees C while RPM is below 60 percent.
HUNG START indicated when engine RPM is below 60 percent and has stopped increasing while EGT is
stable or slowly increasing.
NO-START indicated if EGT does not rise sharply within 30 seconds after engine RPM reaches 12 percent or
above.
OFF
MOTOR ENGINE L R
EGT 200
MOTOR OFF
APU OFF
PVI BATT OFF
Troubleshoot starting malfunction prior to next engine start.
If abnormal start occurs, perform the following steps:
5
23. ABNORMAL SHUTDOWN – Engine
shutdown without 5 min cooldown at idle.
a. Position throttles – ____.
b. Position ____ switch – _____ or ____ ______ ____ __.
c. Position _____ Switch on _______ panel – __ or __, until
____ is less than ____ degrees C.
d. Position _____ Switch – ____ (center position).
e. Position ____ switch – ____.
f. Position ____ ____ switch – ____.
g. __________ _____ ________ ___ _ ___ ____ ____ __
________
OFF
APU START apply external bleed air
Motor ENGINE L R
EGT 200
Motor OFF
APU OFF
PVI BATT OFF
Troubleshoot engine malfunction prior to next engine start if
applicable.
If abnormal shutdown occurs, perform the following steps:
6
24. L/R ENG EXHAUST FIRE – Indicated by
ground observer
a. Position throttles - ____.
b. Position ____ switch – ______ or ____ _______ ____ __.
c. Position ______ switch on ________ panel to __ or __.
Motor engine to attempt to put out fire.
d. If fire persists, discontinue motoring by positioning _______
switch - ____ (center position).
e. ________ _ ____ ____ ___________ ____ ___ _______ _____
________.
f. Position ____ switch - ____.
g. Position ____ _____ switch - ____
Discharge ground bottle extinguishing agent into (affected engine)
exhaust
APU OFF
PVI BATT OFF.
OFF
APU START apply external bleed air
MOTOR ENGINES L R
MOTOR
OFF
If engine fire occurs during engine start or operation and is contained in exhaust,
perform following steps.
3
25. AUTO ACCELERATION/CHOCK JUMPING
An uncommanded/auto acceleration may be experienced during an engine
start, _____ to advancement of throttle from off, resulting in engine RPM
increasing above __ ______. An uncommanded/auto acceleration may also be
experienced after a ______ start has been accomplished. Perform following
steps:
Position throttles – ____
Position ____ switch – ____
NOTE
Engine shut down with ENG FIRE switchlight may take __ __ __ _______
Depress ____ _____ switchlight(s) (affected engine(s)) (If required).
Apply ________ toe braking.
Prior
30 percent
normal
OFF
TOW TOW
20 To 45 seconds
ENG FIRE
maximum
22
27. IVSC B2
If IVSC B2 ICAW occurs, perform the following steps:
a. Position operating engine throttle(s) to IDLE for 5-
minute cooldown
b. Position APU switch – OFF
c. If APU running – depress APU FIRE switch light
d. After 5-minute engine idle cool down is complete –
Position throttles – OFF
e. Position PVI BATT switch – OFF
28. AUX GEN FAIL
If AUX GEN FAIL ICAW occurs, perform the following steps:
a. Verify AUX GEN switch – ON
b. Position AUX GEN switch – OFF, then ON
If AUX GEN FAIL caution message remains displayed,
perform following steps.
c. Position throttles – OFF
d. Position APU switch – OFF
e. Position PVI BATT switch – OFF
29. GENERAL OPERATING INFO
___ RPM Ignition and Fuel Flow
___ RPM Light off
___ RPM Oil press drops off or degrades in yellow
___ RPM ATS Disengages
___ RPM Main Generator Online
Positive oil pressure (green) 10 sec after engine
reaches idle
12%
20%
35%
52%
58%
30. OPERATING LIMITS
RPM
IDLE ___ ___
IDLE GREEN BAND ___ ___
MAX STEADY STATE ___
EGT
MAX STARTING ____
MAX STEADY STATE ____
ENGINES WILL AUTO SHUTDOWN OVER ____
63% – 77%
59% - 106%
106%
1000 C
1165 C
1165
31. OPERATING LIMITS
MAX FUEL TEMP BEFORE HOT FUEL
SINGLE ENGINE OR APU OPERATION ___
DUEL ENGINE OPERATION ___
OIL
NORMAL OIL PRESSURE RANGE __ ___
HYDRAULICS
NORMAL RANGE ____ ____
160 F
145 F
50 - 220 psi
3750 - 4250