The reason to build mini plant of animal feed productionCompanies choose to build mini plants of animal feed production if they have to deliver animalfeed from big distances far from their major livestock location.If the distance between farm and factory is more than 70km, the transportation of animal feedbecomes unprofitable and it is more economically effective to produce it by themselves at the site.Mostly, farmers erect feed production plants of small capacity - 5-15 tons per month, but withmodern facilities and infrastructure.Having own feed plant is a guarantee of high quality forage. Since each household canindependently make the composition of animal feed in accordance with their needs.
General view of animal feed production mini plant:
Our mini plants can produce feed for the following livestock: Cattle Calves, dairy cows, bulls Chickens, ducks, hens, turkeys, ostriches
Our company performs the following operations:- Manufacture of weighing equipment, scales for micro-dosing (weighing error of weighingequipment is ± 0,25% of the maximum mass of the weighing).- Manufacture of augers for dispensing of raw materials, installation of gear motors ofleading international manufacturers.- Manufacturing facilities for micro-dosing with the local management system.- Making recipes for animal feed according to the Customer requirements.- Possible to produce specific bins, valves and process equipment according to therequirement of the Customer.- Drafting of the technological scheme of the plant, workshop for production of feed ,selection of process equipment.- Installation, erection of technological equipment and process control systems for theproduction of animal feed turn-key of any complexity and configuration in accordance withthe requirements of the Customer.- Technology and engineering support during the operation of the plant.- Training of technical staff of the Customer.
Major advantages to use automated process control systems in production ofanimal feed: Range of operations and services- Development of technical documentation for the site in accordance with requirements ofthe Customer.- Development, procurement of the process control system with complete line of fieldequipment.- Installation and setup of process control systems.- Pre-commissioning.- Customer staff training.- Engineering support for the industrial plant operation.
Major advantages to use automated process control systems in production ofanimal feed: Unique features- Simplicity and reliability in installation and exploitation.- The control system is adaptive to dosing algorithm, works with different types of rawmaterials, provides high accuracy of dosing.- High technological performance at optimum cost of system maintenance.- Adapting facilities to the technical requirements of the Customer. Economic performance of the line- Optimal energy consumption- Estimation for consumption of raw materials for production.- Minimum number of attendants.- High efficiency of the process equipment.- Minimizing overhead costs, reducing production costs.
Major advantages to use automated process control systems in production ofanimal feed: To reach effective operation of the basic processes at the elevator (storage, redistribution of flow inreceiving, routing and drying) we solve the following tasks:- Automating the process of wetting of grain in the preparatory department.- Forming lots of grinded grain.- Continuous conditioning of grain.- Formation of flour grade.- Routing of finished products in stock.- Weight control for shipped product. Automatic process control system provides the following:- Automatic control of the plant.- Process control.- Control of all process equipment in real time.- Data archiving.
Micro dosing lines:Mixing system for micro dosing may contain up to 34 dispensing storage bins, each withablade scrapers and screw feeder.Depending on the number of ingredients screw feeders supply them to the scales 1,2 or 3,located at different levels and working together.In this case, the top feeder has a weight capacity of 5 kg, the average one is 10 kg and thelower one is 50 kg. The error does not exceed, respectively, every 5, 10 and 50 grams. 1 - Mobile downloader 2 - Bins to micro ingredients 3 – Scales for 5 kg 4 - The paddle scrapers with a screw feeder 5 - Pneumatic valve 6 - Scales for 10 kg