20 Essential Hydrotest Safety Checklist

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Hydrotest contains potential safety hazards. You have to be careful. Hydrotest safety checklist is a safety guide. You must use it to prevent accident during hydrotest. Get 20 tips for safe hydrotest.

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20 Essential Hydrotest Safety Checklist

  1. 1. HYDROTESTHYDROTEST SAFETYSAFETY ChecklistChecklist 20 Simple tips on how to carry out20 Simple tips on how to carry out hydrotesthydrotest safelysafely
  2. 2. Why hydrotest is HAZARDOUS?
  3. 3. 1.5 TIMES design pressure Hydrotest involves HIGH PRESSURE.
  4. 4. Hydrotest could INJURE PEOPLE and DAMAGE PROVERTY
  5. 5. So be careful. Always follow SAFETY STANDARD and BEST PRACTICES for hydrotest
  6. 6. LEARNING how to carry out hydrotest SAFELY is very important
  7. 7. Here are the tips...
  8. 8. Only TRAINED and AUTHORIZED PERSONNEL can take responsibility for the test 11
  9. 9. Ensure test condition with the DESIGN intents 22
  10. 10. All fill piping, hose and temporary closures should have higher STRENGTH than the test pressure 33
  11. 11. All piping, valves and fittings tested should of known SPECIFICATION 44
  12. 12. NEVER USE susceptible to brittle or stress corrosion cracking materials 55
  13. 13. All re-used materials have to be INSPECTED before used. 66
  14. 14. SUPPORT of piping and equipment exposed to the hydrotest should have proper STRENGTH. 77
  15. 15. Pressure-relief device is required to avoid OVER PRESSURE. 88
  16. 16. Make sure no AIR trapped in the tested pipe or equipment. It is very DANGEROUS. 99
  17. 17. Only AUTHORIZED PERSONNELS are allowed to be at the test area. 1010
  18. 18. Hydrotest area has to be restricted with SAFETY LINE and protected BARRIER. 1111
  19. 19. Use WARNING SIGNS to warn people about the hydrotest. 1212
  20. 20. WEAR appropriate PPE for the hydrotest. 1313
  21. 21. Use CALIBRATED pressure gauge for the test. It must be able to cover 1.5 to 2 times pressure test. 1414
  22. 22. Get SAFETY WORK PERMIT prior to hydrotest. 1515
  23. 23. COMMUNICATE the test planning prior to execution. 1616
  24. 24. STOP the work if unsafe or potential hazardous condition found during the test. 1717
  25. 25. Never STAND in the front of pressure gauge during the test. 1818
  26. 26. Enough LIGHTING is available for the hydrotest. 1919
  27. 27. After hydrotest finished, RELIEF PRESSURE first prior to draining water. 2020
  28. 28. It is very essential to know how to select proper pressure gauge for hydrotest, get the guide here. ChemicalEngineeringMagazine.com

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