Parole d’expertARCEO : acier et ruptures technologiquesJacques PELERIN - Arceo | ArcelorMittal
Avec le soutien de :
ARCEOLiège CreativeColonster9 octobre 2012
FROM STEEL TO NANOMATERIALS09/10/2012                                       1
PVD in world industryPVD process is widely used for several years (20-30) in differentindustrial fields : –  Small area co...
Plasma Vacuum CoatingsObjective of the ProjectThe objective of the project is to revitalize the offering in the fieldof Fl...
Strengths of « Plasma Vacuum Dispositions » (PVD)•  A revitalized offering   –  Strong capability to develop a wide range ...
ARCEO / PVD STORY•  1990 : Exploratory Research ( universities)•  1995 : R&D Team in CS dedicated to PVD•  1999 : R&D Pilo...
PVD UPSCALING       From Laboratory                       PVD Reactor09/10/2012                                           ...
… through R & D pilot line …                     Arcelor Research Liege09/10/2012                                         ...
… to Arceo Prototype Line09/10/2012                             8
Arceo (etching equipment)09/10/2012                            9
PVD Technology for steel       "Physical Vapour Deposition (PVD)” processes constitute a family of vacuum techniques for  ...
Breakthrough PVD Surface and CoatingTechnologies for SteelMicrometric coatings                                            ...
Vacuum Coatings:             Guidelines for industrialization    rative                  ColoredDeco ic                   ...
Technology Upscaling        And Product Development                            Processes and Products DefinitionFrom LabSc...
Specifics of the project     Management of a « double breakthrough » (Products/Technologies)                              ...
ArceoCompany Profile•  Identity   Ø  Arceo S.A. founded in June 2004   Ø  Production starting 2006   Ø  Subsidiary of A...
ArceoLigne description•  Painting line with a Plasma Vacuum   Deposition section•  Width: 700 to 1500 mm•  Thicknesses: fr...
Arceo Strategic Priorities•  « Scale up » Technologies (PVD, Roll Coating) ex : JVD ( Preparation of investment in « High ...
Zn Mg by PVDMicrometric coatings è (Arceo Phase 2)                Mg                                                     ...
ArceoStrategic « Niche » markets and productsI. Renewable Energy-Solarceo ®-Luminance®-ShieldarceoII. Active surfaces and ...
RENEWABLE ENERGY09/10/2012                                20
Solarceo             Description produit et marchéü  Description du produit.    ü  Revêtement sélectif (grande absorptio...
SOLARCEO09/10/2012             22
Light & Energy :                                 OLED                              Light source                 PERFORMING...
09/10/2012             24
09/10/2012             25
Innovative lighting systemsSolid-state Lighting                                                                           ...
Shield Arceo : Heat shields applications09/10/2012                                           27
ACTIVE AND ESTHETIC SURFACES09/10/2012                                       28
Esthetic : Ambient Platinium & Silverline 09/10/2012                                            29
09/10/2012             30
09/10/2012             31
Esthetic : Ambient Stainless09/10/2012                               32
Self-cleaning and antimicrobial•  Development of active surfaces in order to propose new   functionalities.               ...
Easy-cleaning Steel (TiO2)          Normal PPS       PPS easycleaning  09/10/2012                             34
Partenaires :                     23               Budget Global :                22 Millions €             Créations d’em...
Arceo- Experience and Learning                Management of a Very complex project•    Breakthrough•    Whole new technolo...
Arceo-Experience and Learning                Start – up = « right way » to scale up•    Governance , team spirit,raise of ...
Arceo-Experience and Learning                        Human Challenge•    Leadership•    Team (skills,motivation,..)•    Lo...
ARCEO             JUST DO IT!09/10/2012                           39
Arceo – Experience and Learning                   GO THROUGH09/10/2012                                               40
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ARCEO : acier et ruptures technologiques par Jacques Pélerin | Liege Creative, 09.10.12

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Le monde des matériaux est en pleine évolution. L’acier n’échappe pas à la règle. Dans le domaine des traitements de surface et de revêtements, le développement des procédés de dépôts sous vide, notamment par plasma, constitue une véritable rupture technologique en ce qui concerne l’acier et ouvre la voie à de nouveaux produits présentant des fonctionnalités originales ou des performances nettement améliorées. C‘est aussi de nouvelles solutions en matière de procédés et produits respectueux de l’environnement.

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ARCEO : acier et ruptures technologiques par Jacques Pélerin | Liege Creative, 09.10.12

  1. 1. Parole d’expertARCEO : acier et ruptures technologiquesJacques PELERIN - Arceo | ArcelorMittal
  2. 2. Avec le soutien de :
  3. 3. ARCEOLiège CreativeColonster9 octobre 2012
  4. 4. FROM STEEL TO NANOMATERIALS09/10/2012 1
  5. 5. PVD in world industryPVD process is widely used for several years (20-30) in differentindustrial fields : –  Small area coatings (CD ROM, DVD, mechanical tools, medical equipments, …) Large area coatings (glass, plastics, …) BUT NOT YET IN STEEL INDUSTRY 09/10/2012 2
  6. 6. Plasma Vacuum CoatingsObjective of the ProjectThe objective of the project is to revitalize the offering in the fieldof Flat Carbon and Stainless Steels by developing new products,with improved margins, by industrializing the environment-friendly breakthrough technologies Plasma Vacuum Coatings09/10/2012 3
  7. 7. Strengths of « Plasma Vacuum Dispositions » (PVD)•  A revitalized offering –  Strong capability to develop a wide range of coatings (nano- to micrometrics) of various types (metallic, alloys, multilayers, oxide, organic, …)•  New high-value products with : –  - improved properties (corrosion resistance, paintability, esthetic aspects, …) –  - or/and new functionalities (high reflectivity, anti bacterian, self cleaning, self lighting,…)•  Sustainable Development –  Green Process / Green Product•  Competitiveness –  Driven by cost reduction and added value 09/10/2012 4
  8. 8. ARCEO / PVD STORY•  1990 : Exploratory Research ( universities)•  1995 : R&D Team in CS dedicated to PVD•  1999 : R&D Pilot Line Merge CS Usinor Arcelor ArcelorMittal•  2004 : ARCEO Creation•  2006 : ARCEO Starting Focus on « NANO »•  2009 : ARCEO Technology Extention To « MICRO » (JVD) ARCEO Engineering Creation•  2012 : Preparation of Investments in ARCELORMITTAL +Development of « NICHES »09/10/2012 5
  9. 9. PVD UPSCALING From Laboratory PVD Reactor09/10/2012 6
  10. 10. … through R & D pilot line … Arcelor Research Liege09/10/2012 7
  11. 11. … to Arceo Prototype Line09/10/2012 8
  12. 12. Arceo (etching equipment)09/10/2012 9
  13. 13. PVD Technology for steel "Physical Vapour Deposition (PVD)” processes constitute a family of vacuum techniques for coatings and surface treatments. The different steps are the creation of a metallic or non metallic vapour (by sputtering or evaporation), transportation under vacuum of atoms (with or without plasma assisted) and condensation on a substrate. 540 mbar 55 mbar 1 mbar 5 10-5 mbar Ar+ Strip e- Me Me+1000 mbar Cathode (-) Ion bombardment by Sputter Etching device to clean the 200 mbar 5 mbar 10-2 mbar metallic surface is essential to get a good coating adhesion. Air to air coater is the manufacturing design of Thick Thin process line for deposition on metal strip coating. or coatings coatings Cathode (-) Jet Low pressure e- Ar+ High pressure … and micrometric coating Me Air to air coater is the manufacturing design of + Me of metal or alloy by “Jet process line for deposition on metal strip coating. Vapour Deposition”. Me Me Me Me Me Me Me Me Me bande (+) Induction heating: closed crucible Deposition of nanolayer to functionalize metal strip can be achieved by Sputtering Deposition … 09/10/2012 10
  14. 14. Breakthrough PVD Surface and CoatingTechnologies for SteelMicrometric coatings VPD (Vapor Polymer Deposition) ity C.CV SIP (Self Induced Plating) matur rialization D ndust "New family lines"I JVD (Jet Vapor deposition) ional MODULAR O perat ss ge In pro ars GREEN > 2-3 ye COMPLEMENTARY PACVD l.p. (Low or high vacuum/ With or without Plasma/ Nanometric films Physical or Chemical,…) PACVD h.p. Sputtering DBD plasma cleaning Surface preparation & cleaning Etching 2005 2010 2015 09/10/2012 11
  15. 15. Vacuum Coatings: Guidelines for industrialization rative ColoredDeco ic Metal Look tEsthe 1000 hrs salt spray Target 2 Target 3 Auto Adhesion New multi layers (metallic/organic) concept int « Provider » HTL/LL/ETL Prepa ineering Organic layers g Reen Al cathode (-) Electrical connection (-) Absorber OLED GREEN LIGHT FROM OLED Reflector PhotovoltaïcLight ement Glass + ITO (Anode +) gMana Self-cleaning antibacterial Antidirting Scratch resistance TiO2 Coating Antibacterian and Active surfaces t Smar New surface treatments r kets Environment/Cost reduct. Modules on coating lines All ma Before UV After UV 09/10/2012 12 2005 2010 2015
  16. 16. Technology Upscaling And Product Development Processes and Products DefinitionFrom LabScale Technology ConceptionThrough Product /Process DevelopmentR & D Pilot Investment (Conception/Realization)To industrialization Product/Process Window/Reliability Product Homologation/Commercialization Simultaneous and interactive developments Reduction of Time to Market and Risk Management 09/10/2012 13
  17. 17. Specifics of the project Management of a « double breakthrough » (Products/Technologies) Risk Management –  Phasing: product and process development, investments, …) –  Upscaling through R & D Pilot line –  Arceo (start-up concept/prototype) –  “Open” to a wide range of new products and new applications (thickness : 0.17-1.5mm ; width : 1500 mm) –  Modularity and flexibility –  Commercial “push” –  Financial partnership (risk capital) 09/10/2012 14
  18. 18. ArceoCompany Profile•  Identity Ø  Arceo S.A. founded in June 2004 Ø  Production starting 2006 Ø  Subsidiary of ArcelorMittal (Start-up) Ø  Partnership with Sogepa•  Key figures Ø  50 Employees Ø  Turnover = 15 millions EUR•  Location : Ø  Ivoz - Ramet (Liège) Ø  Belgium (Europe) 09/10/2012 15
  19. 19. ArceoLigne description•  Painting line with a Plasma Vacuum Deposition section•  Width: 700 to 1500 mm•  Thicknesses: from 0.15 to 1.5 mm•  Multi «substrates» : flat carbon, stainless steels, Cu, Al, Zn•  Multi layers products Cleaning PVD coatings Painting 1 Painting 2 Vacuum09/10/2012 16
  20. 20. Arceo Strategic Priorities•  « Scale up » Technologies (PVD, Roll Coating) ex : JVD ( Preparation of investment in « High Speed » line).•  Development of new products and markets09/10/2012 17
  21. 21. Zn Mg by PVDMicrometric coatings è (Arceo Phase 2) Mg Zn PVD Thermal Treatment Zn2Mg Zn2Mg Zn Fe EG Steel Steel • Better corrosion performance (for example perforating corrosion for auto) • Cost reduction 09/10/2012 18
  22. 22. ArceoStrategic « Niche » markets and productsI. Renewable Energy-Solarceo ®-Luminance®-ShieldarceoII. Active surfaces and esthetic products Ambient® Hairclyn® AFP Colour Coatings09/10/2012 19
  23. 23. RENEWABLE ENERGY09/10/2012 20
  24. 24. Solarceo Description produit et marchéü  Description du produit. ü  Revêtement sélectif (grande absorption et faible émissivité) sur aluminium et cuivre pour fabrication de collecteurs solaires thermiques09/10/2012 21
  25. 25. SOLARCEO09/10/2012 22
  26. 26. Light & Energy : OLED Light source PERFORMING SOLAR REFLECTORS CONCENTRATORS ARCEO L&E SOLAR PHOTOVOLTAICS ABSORBERS ENERGY ARCEO CONTROL (EC) 09/10/2012 23
  27. 27. 09/10/2012 24
  28. 28. 09/10/2012 25
  29. 29. Innovative lighting systemsSolid-state Lighting LED Lighting technology timeline Gen.2 Reflectors Gen.1 OLED Gen.3 Gen.4 •  Gen 1 : Fire (700.000 years ago) à Fire is tamed (Oil lamp : 2500 years ago) •  Gen 2 : First stable Light bulbs with electricity – J.W. Sawn & Th. Edison (1879) •  Gen 3 : Light source are made more efficient (Luminescent Tube : 1937, Reflectors) •  Gen 4 : Fire vanish and light only prevails : SOLID-STATE Technologies LED (2003) & OLED (~ 2010-2015) 09/10/2012 26
  30. 30. Shield Arceo : Heat shields applications09/10/2012 27
  31. 31. ACTIVE AND ESTHETIC SURFACES09/10/2012 28
  32. 32. Esthetic : Ambient Platinium & Silverline 09/10/2012 29
  33. 33. 09/10/2012 30
  34. 34. 09/10/2012 31
  35. 35. Esthetic : Ambient Stainless09/10/2012 32
  36. 36. Self-cleaning and antimicrobial•  Development of active surfaces in order to propose new functionalities. ü  Based on TiO2 (< 100 nm) ü  Superhydrophilicity ü  Photo-degradation of organic compounds, stain and microorganisms (bacteria,… ) ü  Combining Ag-oxyde thin films for improved antimicrobial effectUV-induced hydrophilic stainless surface … but also aesthetic aspectsEvolution under UV light of a palmitic acid on anatase coated glass 09/10/2012 33
  37. 37. Easy-cleaning Steel (TiO2) Normal PPS PPS easycleaning 09/10/2012 34
  38. 38. Partenaires : 23 Budget Global : 22 Millions € Créations d’emplois annoncées : 450 Durée du projet : 4 ans09/10/2012 35
  39. 39. Arceo- Experience and Learning Management of a Very complex project•  Breakthrough•  Whole new technologies, products, applications and markets•  « Double Looping »•  360° innovation for steel (purchasing,engineering…)•  Open Innovation•  Operational difficulties (multi missions)•  Flexibility and adaptation (BP, Substrates, valorisation of whole technological potential (PVD + organic coatings)). 09/10/2012 36
  40. 40. Arceo-Experience and Learning Start – up = « right way » to scale up•  Governance , team spirit,raise of financings,…•  Stop to dream,stop to search,focus on business•  Spin-out in big company (adaptation,flexibility)•  Right financing to start (development costs,…)•  Products and technologies Business•  Markets steel and « out of steel »•  Technological platform 09/10/2012 37
  41. 41. Arceo-Experience and Learning Human Challenge•  Leadership•  Team (skills,motivation,..)•  Long term run•  Coordination with R&D,Engineering,Commercial,Corporate,…•  Manage team evolution 09/10/2012 38
  42. 42. ARCEO JUST DO IT!09/10/2012 39
  43. 43. Arceo – Experience and Learning GO THROUGH09/10/2012 40
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