REDUXCO                     combustion catalyst                                  EUMCCI                       trade and in...
REDUXCO  REDUXCO catalyst is an innovative chemical product which enhances the combustion  efficiency of hydrocarbon fuels...
REDUXCO                         ENERGY - ECOLOGY - EFFICIENCY  REDUXCO catalyst is a chemical (liquid), which lowers the  ...
REDUXCO                              REDUXCO RADICALSREDUXCO Rx is added to the air (primary or secondary) thatgoes into t...
REDUXCO                            REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers        Pulverised fue...
REDUXCO                            REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers                      ...
REDUXCO                            REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers        Case Study - a...
REDUXCO                            REDUXCO APPLICATION  Low emmision REDUXCO catalyst pyrolysis  system:  -   1 MWe  -   4...
REDUXCO         Types of boilers, where tests were carried out with REDUXCO catalyst                                      ...
REDUXCO                     Boiler interior before and after use of REDUXCO catalyst                      Boiler type:    ...
REDUXCO           The following pictures show the inside of the boiler after a period working               with a REDUXCO...
REDUXCO                     REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo            Page 12/15           M. Sc Eng. Lesze...
REDUXCO                                    Boiler type:      Once-through                                 Firing method:  ...
REDUXCO                                                      Awards    Polish Ministry of Science and Higher Education - D...
REDUXCO                              Leszek Borkowski                                          Sales Director             ...
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Reduxco Catalyst

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Reduxco Catalyst

  1. 1. REDUXCO combustion catalyst EUMCCI trade and investment missionD/4/12/LB/Greenevo M. Sc Eng. Leszek Borkowski
  2. 2. REDUXCO REDUXCO catalyst is an innovative chemical product which enhances the combustion efficiency of hydrocarbon fuels (hardcoal, lignit, gas, heavy and light oils). Advantages: •Reduction of fuel consumption •Reduction of harmful gas emissions NOx, CO, SOx, CO2 •Improvement of the boilers efficiency •Maintains good technical condition of the boilers internal surface •Reduction of smoke We received a REACH number ECHA (European Chemicals Agency) no. 01-2119406877-30-0000 with the registration as a new chemical, Patent no. P209478, 209480, EP 2 287 276A1, US 13/203,556, Certificate of Polish National Institute of Public Health no. PZH/HT-2265/2009. REDUXCO catalyst is an organic product. REDUXCO catalyst is not toxic and is not classified as dangerous for human health and the environment. REDUXCO catalyst acts as a corrosion inhibitor. REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 2/15 M. Sc Eng. Leszek Borkowski
  3. 3. REDUXCO ENERGY - ECOLOGY - EFFICIENCY REDUXCO catalyst is a chemical (liquid), which lowers the activation energy of chemical reaction, resulting in increased oxidation of the hydrocarbons reaction speed, reducing fuel consumption and emissions of harmful gases CO, CO2, NOx, SOx. Amount of supplied product is: 30 - 40 ml per 1000 kg of hard coal - supplied to primary or secondary air 20 - 40 ml per 1000 kg of brown coal - supplied to primary or secondary air 10 - 40 ml per 1000 m3 of natural gas 5 - 40 ml per 1000 litres of fuel oil - supplied directly to fuel (diesel, heavy oil, light oil, mazout, marine oil) During the combustion process of gas or coal, REDUXCO catalyst is supplied in the form of a water solution and it is spread into the air inlet (primary or secondary). REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 3/15 M. Sc Eng. Leszek Borkowski
  4. 4. REDUXCO REDUXCO RADICALSREDUXCO Rx is added to the air (primary or secondary) thatgoes into the combustion chamber. The result of our productis the creation of two radicals: protons of hydrogen H+ andhydroxyl group OH-.The catalyst Rx in the same way active to the carbon like tothe other elements contained in the fuel as nitrogen andsulfur. Concentration of radicals in a flame of fire is very small10-5 – 10-12 mol/m3 + H --> H20 C + Rx + H20 - OH --> COH --> 1/2 O2 --> CO2 REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 4/15 M. Sc Eng. Leszek Borkowski
  5. 5. REDUXCO REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers Pulverised fuel boilers: Stoker fired boilers:-Stoker fired boilers - Increase efficiency from 4 - 6% - Increase efficiency from 5 - 10%-Gas boilers - Maintain intermal surface of the boiler - Maintain intermal surface of the boiler-Biomass boilers with a good condition with a good condition - Complete combustion: CO less then 10ppm - Reduce exhaust gas temperatureTransport: - Lower NOx up to 33%-Marine - Lower SOx up to 15% Gas boilers: - Lower CO2 up to 10% - Increase efficiency up to 3%-Truck-Heavy vehicleIndustry:-Heating plant boilers-Sugar refinery-Heavy and light industry 2 2 1-Pulp and paper-Mining-Iron and steel-Bitum mass production REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 5/15 M. Sc Eng. Leszek Borkowski
  6. 6. REDUXCO REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers Maritime University of Szczecin (SULZER 6A20/24): - lowers the particle emissions (PM) between 53% - 73%-Stoker fired boilers - lowers the solvent organic fraction emissions (SOF) 35% - 62%-Gas boilers - lowers the unburned gaseous hydrocarbon (THC) 19% - 40%-Biomass boilers - lowers the carbon monoxide emissions (CO) up to 38%Transport: Warsaw University of Technology (PERKINS 1104C-44):-Marine - lowers the fuel consumption between 4% and 12%-Truck - lowers the carbon monoxide emissions (CO) up to 90%-Heavy vehicle - lowers the particle emissions (PM) up to 74% - lowers the unburned gaseous hydrocarbon (THC) up to 30%Industry:-Heating plant boilers Air Force Insitute of Technology in Warsaw:-Sugar refinery Adding the catalyst does not negatively affect the quality of the fuel-Heavy and light industry-Pulp and paper-Mining-Iron and steel-Bitum mass production REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 6/15 M. Sc Eng. Leszek Borkowski
  7. 7. REDUXCO REDUXCO APPLICATIONPower and Heat Plants:-Pulverised fuel boilers Case Study - asphalt mix production:-Stoker fired boilers-Gas boilers Productivity: 120 Mg/hr, Fuel: heavy oil-Biomass boilers Burners: Oertli and Elco, Fuel Tank: 2x20000 l Measurements: fuel consumption, production of bitumen massTransport: Dosage: 0.8 l of catalyst/20,000 l of oil-Marine Fuel savings: 12.9 %-Truck-Heavy vehicle Case Study - asphalt mix production:Industry:-Heating plant boilers Productivity: 120 Mg/hr, Fuel: Ekoterm oil (light oil)-Sugar refinery Burners: Oertli and Elco, Fuel Tank: 2x20000 l-Heavy and light industry Measurements: fuel consumption, production of bitumen mass-Pulp and paper Dosage: 0.8 l of catalyst/20,000 l of oil-Mining-Iron and steel Fuel savings: 7 %-Bitum mass production REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 7/15 M. Sc Eng. Leszek Borkowski
  8. 8. REDUXCO REDUXCO APPLICATION Low emmision REDUXCO catalyst pyrolysis system: - 1 MWe - 4 MW heat - Reactor has no chimney !!! - 20 ton per day of biomass, tire, plastic, municipal waste, sewage sludge, …. REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 8/15 M. Sc Eng. Leszek Borkowski
  9. 9. REDUXCO Types of boilers, where tests were carried out with REDUXCO catalyst 2 2 1 Pulverized and stoker boilers: BP-1150, OP-380, OP-230, OP-130, OR-32, OR-16, WR-25, WR15, WR-10, WR-5, BKZ-160, BKZ-210, OP-115, Szychau-Elbing 75t/h, EKM-50. Fuel: Hardcoal, browncoal (lignit), gas, heavy and light oil and biomass. REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 9/15 M. Sc Eng. Leszek Borkowski
  10. 10. REDUXCO Boiler interior before and after use of REDUXCO catalyst Boiler type: Natural circulation Feedwater temperature: 200°C Firing method: Tangential Gross efficiency: 89% Max. continuous rating: 64 kg/s Fuel type: Bituminous coal Live steam temperature outlet: 540°C Net calorific value: 21,0 MJ/kg Live steam pressure outlet: 13,5 MPa Additional informations: Steam boiler REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 10/15 M. Sc Eng. Leszek Borkowski
  11. 11. REDUXCO The following pictures show the inside of the boiler after a period working with a REDUXCO catalyst – (EC LUBLIN EKN-50 : demo installation) REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 11/15 M. Sc Eng. Leszek Borkowski
  12. 12. REDUXCO REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 12/15 M. Sc Eng. Leszek Borkowski
  13. 13. REDUXCO Boiler type: Once-through Firing method: Tangential Max. continuous rating: 320 kg/s Live steam temperature 540°C outlet: Live steam pressure 18,3 MPa outlet: Reheat steam 335/540°C temperature inlet/outlet: Reheater steam pressure 4,2 MPa outlet: Feedwater temperature: 255°C Gross efficiency: 88% Fuel type: Lignite Net calorific value: 8 MJ/kg Additional informations: Steam boiler REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 13/15 M. Sc Eng. Leszek Borkowski
  14. 14. REDUXCO Awards Polish Ministry of Science and Higher Education - Diploma for achievement in technology innovation - project "REDUXCO fuel catalyst” - 2010 Brussels Innova is a premier exhibition on innovation, research and new technologies - Diploma and Gold Medal for "REDUXCO fuel catalyst” - 2009 Polish Technology Platform of Biofuel - Award for the innovation in biofuels technology production – 2009 REDUXCO – REFERENCE AND AWARDSD/4/12/LB/Greenevo Page 14/15 M. Sc Eng. Leszek Borkowski
  15. 15. REDUXCO Leszek Borkowski Sales Director Ul. Gośniewska 46 05-660 Warka, Polska Tel: +48 (48) 667 2040 Fax: +48 (48) 667 2100 Email: info@dagas.pl REDUXCO – POWER ENGINEERINGD/4/12/LB/Greenevo Page 1515 M. Sc Eng. Leszek Borkowski

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