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Basic paint presentation
 

Basic paint presentation

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    Basic paint presentation Basic paint presentation Presentation Transcript

    • Title ofPresentation(Folienmaste r) -1-
    • Presentation 09/2012 Product portfolio Fluid Paint SolutionsMichael Krapalis, GM - Fluid Solutions – Norderstedt, Germany -2-
    • Who is Fluid Solutions?• Supplier of a wide range of dispensing systems• 29 years know-how based on construction and realisation of more than 1.500 systems world wide• Innovative solutions (InCan-Tinting, Flexsydos®........ )• Customer support starting with engineering end with the running production system• Complete production concepts including storage, handling systems and logistics• Software turn key automations• New innovative solutions for cleaning, filling and sterilisation prozesses -3-
    • Referenz for Fluid Solutions in Paint:• 12 systems with Constantia Group Europe• 8 systems with Amcor• 3 systems with Group Delo• More than 100 systems for Huber, Siegwerk, Flint, Sun Chemical customers world wide• 25 systems with BASF world wide• 6 systems for PPG Group• 15 systems for AKZO Group• 3 systems for ALCAN Group• Flexofilm• Tetra Pack• Mondi• Panther Group• .................................................................and so on............. -4-
    • Baglini - Sun Chemical Florenz classic painted 1985waterbased and solventbased ink gravimetric dispenser -5-
    • Our Tradition!With founding an engineering company, Michael Krapalis started one of the firstgravimetric dispenser business in1981.The development of the first fully automatic 24 valve dispensing systemfor paint at the new plant “Contilack - Oberhausen Germany” was ready in 1982.Later on, 1985 Fluid Verfahrenstechnik was founded.The development of the Fluid dispenser type Industrial for GX 5 BASF Münster was born.First InCan system for Sika Chemie for industrial paint.In New York Fluid installed the first 400 component dispenser for flavor formulation.The new name “Fluid Solutions”, with international character in 2000!Based on more than 25 years of experience in the planning and construction of componentsand systems for all recipe-controlled branches.Fluid Solutions„ concentration is on consulting and concepts, strategies and the completeengineering including delivery and assembly. -6-
    • Company Group• Fluid Solutions is 50% part of the international consortium, JK-Holding Windhagen, that is our financial backbone with experienced management and manufacturing input!• 50% owned by the local Management with highest motivation!• Our locations: - Norderstedt – Headquarter - Windhagen – Holding Financial Headquarter - Fluid East – Poland - Russia - Fluid Asia - China - Fluid South – France - Spain -7-
    • our team stands for quality -8-
    • our team stands for innovative solutions -9-
    • Our Target Groups in the Industry• Paints and lacquers• Ink and printing• Coatings• Construction chemicals and adhesives• Food, flavouring agents and smelling substances• Cosmetics• Pharmaceuticals and life sciences - 10 -
    • Our Scope:• Analysis and planning• Development and construction• Plant construction and realisation• Functional machine design• Standard machine solutions customer oriented• Control system including visualisation• User-friendly and innovativ Software - 11 -
    • Fluid dispensing philosophy:is = Gravimetric Dispensing!!! Why? - exact recording for Iso 9xxx - Automated corrections - Pump flow control via monitoring - Individual flow characteristics for each component - Flow control by input from the scale in g/s - high dispensing speed at high volumes - realisation of excellent accuracy by high-precision scales and effective, adaptive and fast control systems - applicable in all product ranges independent from viscosity - functional with all pump types - 12 -
    • Fluid Solutions1. Fluid compact dispenser gravimetric2. Fluid industrial dispenser gravimetric3. Fluid inCan dispenser gravimetric4. Fluid engineered production system5. Fluid Flexsydos®6. Fluid filling technology7. Fluid cleaning technology8. Fluid steriel air UVC Ozon technology - 13 -
    • Dispensing control systemIndustrial PC with energy saving components,designed for permanent operationWindows XP Professional or Windows 7 ProfessionalIntegrated process control system „WinErs“ with included Software-PLCfull grafic user interface (1024X768 pics)higher resolution and touch screen optionalCertified „Beckhoff-“I/O-componentsAdditional I/O- and field bus systems as optionCustomer controlled remote access via „PC-Visit“ or „Teamviewer“Database: SQL-Server2005MSDE or SQL-Server2008Express MS Access, Oracle or MySQL as option - 14 -
    • Accuracy reliability in dispensing is the fundament of a good process Hunting amount Valve Material characteristicscharacteristic Internal effects Disp Flow Step Dispense Dispense Current contro valve jet bin disp. control actuator amount Target Drop differentiation height quantity + - scale External effects - 15 -
    • Dispensing Valve Gravitec guaranties accuracy Continous dispensing valve for gravimetric dispensing back - 16 -
    • FS 116 Gravitec K16/ 32 small dispenser UV – Flexo Ink Aqua – Flexo Ink UV – Screen Ink Capacity : up to aprox.10 to/ anno • Gravimetric operation with report • Scale 6/ 16 / 32 Kg • Accuracy 0,1 g • High Speed Package • Dispense speed up to 2L/min • 32 canisters from 2 up to 20L(mixed) • Stainless steel Twin Ball Valve® • Easy Brush System • FS Gravitc Software 6.3 2010 • Interface to color computer - 17 -
    • FS 118 Gravitec K14/ 20 small dispenser UV – Screen Ink UV – Flexo Ink Solvent Flexo/ Gravur Ink Aqua Flexo/ Gravur Ink Capacity: up to aprox. 300 to/ anno • Gravimetric operation with report • Scale 6/ 16 / 32 Kg • Circle dispenser • Dispense speed up to 10L/min • 14/20 component 2, 10, 25, 200 L • valve stainless steel DN 10 • High accuracy system up to 0,01 g • FS Gravitc Software vers. 6.3 – 2010 • Interface to color computer • Option:118ex ATEX - 18 -
    • FS 120 Gravitec K 20 medium dispenser • Gravimetric operation with report • Scale 6/ 16 / 32/ 64 Kg • Central Point dispender • Dispense speed up to 20L/min • 20 component 2, 10, 25, 200, 500 L • Valve stainless steel DN 15 • manual control option • FS Gravitc Software ver. 6.3 – 2010 • Interface to color computer - 19 -
    • FS 120 Gravitec K 20 medium dispenserUV – Screen InkUV – Flexo InkUV – Offset InkOffset InkSolvent Flexo/ Gravur InkAqua Flexo/ Gravur InkCapacity: up to aprox. 500 to/ anno - 20 -
    • - 21 -
    • - 22 -
    • Offset ink dispenser fully aulomated - 23 -
    • Offset ink dispenser fully automated - 24 -
    • FS 125 Gravitec K 24 medium dispenser • Gravimetric operation with report • Scale 32/ 64/ 300/ 600/ 1.500 Kg • Circle dispenser • Dispense speed up to 10L/min • 24 component 25, 200, 500, 1.000 L • Valve stainless steel DN 20 • High accuracy system up to 0,1 g • FS Gravitc Software vers. 6.3 – 2010 • Interface to color computer • Option: 125ex ATEX - 25 -
    • FS 125 Gravitec K 24 medium dispenserSolvent Flexo/ Gravur InkAqua Flexo/ Gravur InkCapacity: up to aprox.1.000 to/ anno - 26 -
    • Solventbased ink dispenser K24 ATEX - 27 -
    • K 56 solvent based flexo and gravur ink dispenser twin type - 28 -
    • FS 130 Gravitec K 36/48 medium dispenser • Gravimetric operation with report • Scale 32/ 64/ 300/ 600/ 1.500 Kg • Central point dispenser • Dispense speed up to 40 L/min • 36/48/ 72 component 25, 200,1.000 L • Valve stainless steel DN 25 • High accuracy system up to 0,01 g • FS Gravitc Software vers. 6.3 – 2010 • Interface to color computer • Option 130ex ATEX - 29 -
    • - 30 -
    • - 31 -
    • FS 130 Gravitec K 36/48 medium dispenserSolvent Flexo/ Gravur InkAqua Flexo/ Gravur InkCapacity: up to aprox.1.000 to/ anno - 32 -
    • Fluid Solutions2. Fluid industrial dispenser gravimetric 1983 Fluid designed the first so called “1405 dispenser”. This is still the basic design for the Fluid industrial dispenser for engineered industrial systems. Fluid offers the type Line with fixed valves in line or valves on a valve sledge moving valve by valve to the center, with step-les step-motor controlled valves. Highest quality, heavy stainless steel contraction, individual controlled valves. The goal is a reliable industrial machine for long term use under hard chemical conditions - 33 -
    • - 34 -
    • FS 320 Gravitec K 22/30 medium dispenser • Gravimetric operation • Step motor valve actuator • Scale 32/ 64 Kg • Line central point dispenser • Dispense speed up to 40 L/min • 22-100 component 25, 200,1.000 L • Stainless steel DN 10/20/ 30 valve • High accuracy system up to 0,01 g • FS Gravitc Software vers. 6.3 - 2010 • Option 320ex ATEX - 35 -
    • Fluid industrial Line Ex K40Dispensing system for lacquer back - 36 -
    • Product: Colour mixing system for the production of colour preparation for the sectors of ultraviolet screen printing and ultraviolet flexo in smaller batch sizes.Gravitec Compact Line UV Offset K 30 - 37 -
    • FS 330 Gravitec K 22/30 medium dispenser • Gravimetric operation with report • Step motor valve actuator • Scale 32 – 3.000 Kg • Central point dispenser • Dispense speed up to 250 L/min • 30 -100 component 25, 200,1.000 L • Valve stainless steel DN 20/ 30/ 45 • High accuracy system up to 0,01 g • FS Gravitc Software vers. 6.3 - 2010 • Option 330ex ATEX - 38 -
    • Automotive paint production - 39 -
    • decorative paint production - 40 -
    • industrial ink production France - 41 -
    • solvent based ink kitchen - 42 -
    • - 43 -
    • - 44 -
    • - 45 -
    • Fluid Industrial K45 back - 46 -
    • 400 component dispenser for flavor production Simrice - 47 -
    • Fluid Industrial K60 - 48 -
    • Industrial paint production - 49 -
    • Industrial Paint production - 50 -
    • - 51 -
    • Industrial paint production - 52 -
    • Industrial paint dispenser Gavitec K 60 - 53 -
    • offset ink dispenser K 28 - 54 -
    • Industrial paint dispenser with „Loss in weight“ module - 55 -
    • Fluid Industrial K 40Dispensing system with height adjustment - scale 3.000 kg back - 56 -
    • Fluid Solutions3. Fluid InCan dispenser gravimetric 1994 Fluid designed the first so called “InCan dispenser”. With using all Fluid options of industrial dispenser plus automation of can handling and mixing. With stepless step-motor controlled valves and new high speed controller Fluid meets first fast an accurate results. Highest quality, heavy stainless steel contraction, individual controlled innovative valves and software. The goal is: Production and filling “just in time” in one step…. can by can……………………………………………… - 57 -
    • Fluid InCan dispensing system for the production of lacquer and wood preserver glaze with a Gravitec Line system for pre- dispensing all basic colours and a Gravitec Line dispensing system for toning down all these basic lacquer systems. Via a fully automatic transport system the most differing packing drum sizes and shapes can be filled fully automatically in an absolute chaotic sequence. The system is used for water-based products.Fluid InCan, - basic colours K50/22, tinting pastes K60/24 - 58 -
    • K 56 solvent based flexo and gravur ink dispenser twin type - 59 -
    • Fully automatic Gravitec InCan system for the production of industrial lacquer consisting of three complete Gravitec Linedispensing systems, one container warehouse system, a system for the individual lacquer components (80 container units). All this is available as an explosion proof type including a fullyautomatic transport system with an integrated automated stirring station. Gravitec InCan Ex K70/49 und K70/49, fully automated - 60 -
    • Dispenser for decorative paint - 61 -
    • InCan dispenser for offset ink - 62 -
    • InCan tinting for plasters - 63 -
    • InCan tinting and shaking for plasters - 64 -
    • Twin paint dispenser for home market - 65 -
    • „Incan“,„just in time“ - 66 -
    • InCan dispenser for 72 components automotiv car refinshed paint - 67 -
    • Fluid Line dispensing system including the InCan system for the production of lacquers as an explosion proof type. Via the Gravitec Line system 1-25 kg lacquers are dispensed and prepared automatically.The prepared product is then fed either to an automated stirrer or a shaker station via an automated transport system. At a parallel, manual dispensing station powdered material is added by hand and integrated in the recipe. Fluid InCan Ex - 68 -
    • Fluid Solutions4. Fluid Engineered production systems Fluid is designing customized systems with an engineering contract or turn key for their customers. Starting with the conception phase before doing the basic engineering, Fluid delivers also the detailed engineering and partly or turn key. Highest quality, heavy stainless steel contraction, individual controlled innovative valves and software. The goal is: Close to our customers in good cooperation and listening to the goals of them………………………………………… For good project together…………………………………..69 - -
    • Production Facilities• Conceptual design, planning, installation and implementing• Solutions according to special customer requirements• Customised control and software systems• Product storage• Dispensing technology for liquids• Powder dispensing / weighting• Mixer technology• Fully and semi automated systems - 70 -
    • New coating factory back - 71 -
    • Epoxy bath production under vaccum - 72 -
    • Gravitec Line K 60 Lab dispenser - 73 -
    • 2 K adhesives K 12(2x6) dispenser gravimetric operated - 74 -
    • Fluid Solutions4. Fluid Flexsydos® With the idea to have a maximum of flexibility in dosing material Fluid create the new Flexsydos® In combination with our industrial dispenser line Fluid generates movable Flexitainer to automate and to report the complete material flow in modern paint production. The Goal: Complete flexible and automated with a high or very high number of components within complex formulations - 75 -
    • Komplex ink production with solution Flexsydos® - 76 -
    • European Coatings Show 2009 - 77 -
    • Mühlenweg 14322844 NorderstedtTel. +49 40 534307-11Mobil: +49 171 587 5555Fax +49 40 534307-10m.krapalis@fluid-solutions.dehttp://www.fluid-solutions.deAmtsgericht Kiel HRB 4910 NOGeschäftsführung: Dipl.-Ing. Michael Krapalis - 78 -