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Sara123
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Sara123

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  • 1. SARA PLASTIC Art Of Plastic Precision Injection Moulding
  • 2. Company Profile Sara Plastic Industries , An ISO 9001: 2000 Certified Company. Under Central Excise Registration No. 7B, Leo Industrial Estate, Pallikaranai, Velachery- Tambaram Road, Chennai – 601 302. Factory Ph No. (044)22460228; Fax-(044) 2246 1725; Mobile :- 09381017164, Res:- (044)65496896 Proprietor – V.Ravichandran BE., PGDPE Email:- [email_address]
  • 3. <ul><ul><ul><ul><li>Foot prints of success: </li></ul></ul></ul></ul><ul><ul><ul><ul><li>We started our Injection moulding unit with Windsor SP180H moulding machine in the Year 2000. We are mainly focused on Moulding Engineering Plastics especially Polycarbonate and Nylon GF. We then added POLO 130 Ton injection moulding machine. Our main customers at that time were Gandimathi Appliances, Espiem Plastics and Pentadewha Auto Parts. </li></ul></ul></ul></ul><ul><ul><ul><ul><li>We then Constructed our new plant in Pallikaranai in an area of 5000 Sft, we also got our ISO 9001:2000 Certification in the year 2005. We subsequently added FCS 200Ton ,150Ton &amp; 90 Ton Injection moulding machine. </li></ul></ul></ul></ul><ul><ul><ul><ul><li>In the Year 2008 we added higher tonnage machines namely Haitai make 350Ton and 500Ton.We mould most of the Engineering plastics such as Polycarbonate, Polyacetal, GF Nylon, GF PP etc. </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Our esteemed customer M/s Inzi controls has launched SQ Mark program in the year 2010. We are also in the process of upgrading our quality standards from ISO to TS Certification. </li></ul></ul></ul></ul>INTRODUCTION
  • 4. <ul><ul><ul><ul><ul><li>The moulding unit is operated with experienced operators and supervisors. We ensure that the products will be supplied with the required quality level promptly. We are at present supplying components to Woory Automotives, INZI Controls . We have specialized ourselves in Engineering plastics such as Polycarbonate, GPPS, SAN, Nylon, GFNylon, Noryl, ABS,PBT etc. We are enclosing the Machinery Details and its Specifications along with this letter. We request you to add us to your vender list and we hope we will be able to serve you better. </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><ul><li>PROMOTER PROFILE: </li></ul></ul></ul></ul></ul><ul><ul><ul><ul><li>Mr.V.Ravichandran completed his Mechanical Engineering graduation in the year 1993 and he did his Post graduation in Plastic Engineering in Central Institute of Plastic Engineering and Technology (CIPET- Chennai), premier Institute in India in the Field of Plastic Engineering. </li></ul></ul></ul></ul><ul><ul><ul><ul><li>He has served in and MNC company namely International Components India Limited, a reputed company in the field of Battery chargers and Adaptors. He was responsible of Injection moulding, Mould design, Product Design and Product Development. He is the key person in Installing the Moulding division in ICIL. </li></ul></ul></ul></ul>
  • 5. <ul><ul><ul><ul><li>SPECIAL FEATURES OF THE MACHINE:- </li></ul></ul></ul></ul><ul><ul><ul><ul><li>Our Injection moulding machines are machines with bigger platen size, to enable us to load bigger moulds. These machines have High pressure Injection screw barrel which enables us to run High grade Engineering plastics to good consistency and Quality. The Specification list shows the various features of the machine. The Factory is spacious with optimum storage area with easy mould loading facility. </li></ul></ul></ul></ul>
  • 6. Our Esteemed Customers <ul><li>Inzi Controls ( Automotive parts) </li></ul><ul><li>Dymos Lear (Automotive Parts) </li></ul><ul><li>Espiem Plastics ( Utility parts) </li></ul><ul><li>Woory Automotives (Automotive parts) </li></ul><ul><li>Inventaa Lighting Solutions ( Lighting parts) </li></ul><ul><li>VV Enterprises ( Appliances parts) </li></ul><ul><li>Gandhimathi Appliances ( Home Appliances Parts) </li></ul>
  • 7. Engineering Plastics Used In Production <ul><li>Polycarbonate </li></ul><ul><li>ABS </li></ul><ul><li>Polyacetal </li></ul><ul><li>PP 30% Glass Filled </li></ul><ul><li>PP 15% Talc Filled </li></ul><ul><li>PPS </li></ul><ul><li>ABS PC Alloy </li></ul><ul><li>Thermoplastic Elastomer </li></ul>
  • 8. SARA PLASTIC CHENNAI
  • 9. New Manufacturing Facility -Factory View
  • 10. New Manufacturing Facility -Factory View1
  • 11. <ul><li>Windsor Make Injection moulding machines - SPH 180 ,POLO130 </li></ul><ul><li>FCS Make Injection moulding machine - HT200 , HT150 &amp; DT 90 </li></ul><ul><li>Haitai make Injection moulding machine - HT350, HT500 </li></ul><ul><li>Mould Temperature Controller- AR6 - Arun Enterprises </li></ul><ul><li>Hopper Drier -2Nos- 50Kgs Capacity - Arun Enterprise </li></ul><ul><li>Hopper Drier - 100Kg capacity - 3Nos- Shini </li></ul><ul><li>Hopper Drier - 25Kgs Capacity - Shini </li></ul><ul><li>Pre Drier Oven-25Kgs &amp; 50Kgs Capacity - Arun Enterprises </li></ul><ul><li>Colour Blender- 2Nos - 25Kgs Capacity - Arun Enterprises </li></ul><ul><li>Plastic Granulator -3Nos - Arun Enterprises </li></ul><ul><li>Overhead Crane - 3Tons -16’ Ht - Arun Enterprises </li></ul><ul><li>Pallet Truck - 2500Kgs - Maini Material Movements </li></ul><ul><li>Stacker- 6Ft - Maini </li></ul><ul><li>Loose Weigh Scale- 300Kgs Capacity - Giri Brothers </li></ul><ul><li>Precision Digital Weigh Scale - Giri Brothers </li></ul><ul><li>Cooling Tower - 30TR - Blue Stars Cooling Tower </li></ul><ul><li>Drilling machine </li></ul><ul><li>Digital Weigh scale- 30 Kgs Capacity - Essae </li></ul>HIGHER TONNAGE MACHINES
  • 12. <ul><li>Man Power Available:- </li></ul><ul><li>Production Executive - 2No. - 6Years Experience </li></ul><ul><li>Quality Executives - 2No. - 5Years Experience </li></ul><ul><li>Production Supervisors - 5Nos - 3Years Experience </li></ul><ul><li>Quality Technicians - 2Nos - 2Years Experience </li></ul><ul><li>Operators - 15Nos - 8Years Experience </li></ul><ul><li>Semi Operators &amp; Helpers - 15Nos - 5- 2Years Experience </li></ul><ul><li>Factory Details:- </li></ul><ul><li>Build up Space - 10000Sft </li></ul><ul><li>Connected Powe - 220HP </li></ul><ul><li>Existing Customers :- </li></ul><ul><li>Inzi Controls Ltd, Gandhimathi Appliances, Woory Automatives (I) Ltd, Inventaa Lighting </li></ul>
  • 13. AUTOMOTIVE PARTS
  • 14. APPLIANCES ABS AND POLYCARBONATE PARTS
  • 15. LIGHTING POLYCARBONATE PARTS
  • 16. MACHINE SPECIFICATIONS FOR THE HIGHER TONNAGE MACHINES Haitai Haitai 80 54 KW Total Connected power 21 24 17 KW Heating capacity 20 55 37 KW/HP Pump Drive 19 200 160 Mm Ejector Stroke 18 1175x1155 1020x1020 Mm Size of mould Plates (hxv) 17 800x780 660x660 Mm Distiance Between tie bars 16 1580 1380 Mm Max Day light 15 810 720 Mm Max Mould Height 14 330 250 Mm Min Mould height 13 770 660 Mm Mould Opening Stroke 12 520 350 KN Closing Force 11 21:1 22:1 L/D Ratio 10 Nm Screw speed- maxScrew Torque- max 9 150 160 RPM Screw speed- max 8 66 40 g/sec Plasticising Capacity (PS) 7 442 315 g/sec Injection Rate 6 1788 987 Gms Shot Weight (PS) 5 Mm Screw Stroke 4 1965 1289 Cc Stoke Volume 3 1680 1700 Bar Injection Pressure 2 80 70 Mm Screw Diameter 1 HTL520 HTL 350 Units Specifications   Sno .
  • 17. MACHINERY SPECIFICATIONS SPECIFICATION OF SPH180 , POLO 130, HT 150, HT200 &amp; HT90 MODEL INJECTION MOULDING MACHINE INJECTION UNIT 130 100 150 200(300) 200(350) MM MIN. MOULD HEIGHT 460 300 510 450 550 MM MOULD OPENING STROKE 150 90 200 130 180 Tons LOCKING UNIT CLOSING FORCE 9.94 5 12 15.8 14.1 KW HEATING CAPACITY 18.5 19.8 22 L/D RATIO 210 210 165 290 230 RPM SCREW SPEED – MAX. 28 19 30 37 33 G/SEC PLASTICISING CAPACITY (PS) @ MAX SCREW SPEED 186 100 263 256 287 CC/SEC INJECTION RATE 322 171 449 356 338 (PS) GMS SHOT WEIGHT 200 150 225 190 190 MM SCREW STROKE 388 188 442 375 375 CC STROKE VOLUME 1410 1470 1476 1476 1800 BAR INJECTION PRESSURE 50 40 54 50 50 MM SCREW DIAMETER 2006 2005 2004 2002 1999 Year of Manufacturing HT150 DT90 HT200 POLO 130 SPH180
  • 18. 670x670 520x470 745x745 650*660 770x770 MM SIZE OF MOULD PLATES (HxV ) 460x460 350x300 510x510 440x440 520x520 MM DISTANCE BETWEEN TIE BARS 610 690 1120 650(750) 750(900) MM MAX. DAY LIGHT
  • 19. OUR FACTORY LOCATION

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