Production & operation mgt
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  • 1. Manufacturing System Any manufacturing organisation can be termed as a production system to produce goods & services. Three main components: Inputs : labour, raw materials, bequipments financial resources etc.
  • 2. Manufacturing System
    • Transformation process : inspection, mechanical process , control, etc.
    • Out put :- product
  • 3. Manufacturing System
    • Production is the process by Which goods
    • And services are created .
    • The conversion process can be categorise by the following activities
    • Receipt and storage of raw material
    • transportation
  • 4. Manufacturing System
    • 3 Inspection
    • 4 storage
    • It can be classified into two categories
    • Intermittent System
    • Continuous system
  • 5. Intermittent system
    • The goods are manufactured to fulfill orders made by customers rather than for stock.
    • Here flow of material is intermittent
    • Characteristics:-
    • 1. Most products are produced in small quantities
  • 6. Intermittent system
    • 2. Machines and equipment are laid out by process.
    • 3. Work loads are generally unbalanced.
    • 4.Highly skilled operators are required for efficient use of machine and equipment.
    • 5. In-process inventory is large
    • 6. Flexible to suit production varieties.
  • 7. Intermittent system
    • It can be further classified into two categories.
    • Job production
    • &
    • Batch production
  • 8. Job production
    • Job order process can be characterized by :
    • Whole project is taken as a single operation.
    • 2. Work is to be completed on each product before processing the next item
    • 3. Versatile and skilled labour is needed
    • 4. High capital investment
    • 5. Control operations are relatively simple
  • 9. Batch production
    • Here production schedule can be prepared on the basis of demand and items are produce in lot.
    • In batch system new batch is undertaken for production only when the work on all items of a batch is complete
    • Prof. Drucker “unique product production”
  • 10. Continuous system
    • The items are produced for the stock not for any order.
    • Sales forecast is made
    • Master schedule is prepared
    • Decided inventory level
    • Machine load chart is prepared
    • It is divided into two types
    • 1. Mass Production 2. Process Production
  • 11. Mass production
    • Here items are produced In large quantities and emphasis is given to stock not to order.
    • It is generally used for assemblies or components of an items
  • 12. Process production
    • Here more emphasis is given on the automation of production process
    • The volume of production is very high
    • Example petroleum products, chemical products etc.