New Process Fibre Power Point Presentation

New Process Fibre Company “The Shape of Things” Non-Metallic Stamping & Extruded Thermoplastic Sheets 12655 First Street, Greenwood, DE 19950

Presentation Overview

Company Overview

Mission Statement

Extrusion

Fabrication Materials

Quality Commitment

Customer Care Team

Company Overview

Since 1927, we have established a reputation for the highest quality products

We are dedicated to providing the most timely and accommodating service

We are a major supplier of stamped parts to many of the largest manufacturing companies in the world

Over the years we have produced parts for almost every facet of everyday living such as:

Appliance, Electronics, Plumbing, Automotive, Military, Furniture, Irrigation, Hand Tools and Construction Industries

Mission Statement

New Process Fibre Company has built a reputation on low cost, high volume, quality service for non-metallic stamping

Our goal is to maintain our low cost and high quality by continuous Quality Improvement

We are committed to the development of

our human resources so they can be the

key agents for continuous improvement

Extrusion

To meet the time and cost demands of today's economy, we offer thermoplastic extrusion which lessens our dependency on outside sources.

In addition to the major benefits of time, quality control and the ability to color match materials on the work we produce, in-house extrusion enables us to also supply clients with sheets, strips, rolls, and coils of polyolefin's up to 38" wide, and Nylons and Acetyls up to 20" wide.

Extrusion Specs/Details/Notes

Standard materials extruded are Nylon (6 & 66 & MDS), Acetyl, HDPE, LDPE, and Polypropylene, others upon request

We have a large inventory of materials in stock and available

Materials can be provided in sheet, strip, roll or coil for

Thickness ranges from .010" to .187"

Sheet Extruder

Extrusion Specs/Details/Notes

Material is available up to 38" wide (untrimmed), or slit to width as low as 0.500"

Our three sheet extruders have the capacity to produce the very largest quantities...but, are also capable of producing your smallest runs

Standard material colors are available or custom color matching can be accomplished as well

Standard 3" and 8" cores; others sizes

available upon request

Slitting Equipment

Extruded Materials 18” 21” .030” to .093” 10” 12” .015” to .030” 9” 10 ½” .010” to .015” Acetyl Co-polymer 18” 21” .025” to .062” 10” 12” .015” to .025” 9” 10 ½” .010” to .015” Nylon 66 & Nylon 66 MDS filled 18” 21” .025” to .125” Nylon 6 & Nylon 6 MDS filled 36” 38” .025" to .187" 33” 35” .015" to .025" 32” 34” .005" to .015" Polypropylene & FR Polypro 36” 38” .035" to .187" 32” 36” .015" to .035" Low Density Polyethylene 36” 38” .040" to .187" 35” 37” .015" to .040" 32” 34” .010" to .015" High Density Polyethylene Trimmed Edge (+/- 3/16”) Untrimmed Edge (+/- 1”) Available Thicknesses Material Maximum Width Maximum Width Full Roll Width Full Roll Width

Extruded Materials (continued)

Standard Thickness Tolerances of Extruded

Thermoplastic Sheets

+/- .007” .187” .126” +/- .005” .125” .094” +/- .003” .093” .047” +/- .002” .046” .005” Tolerance To From

Extruded Materials (continued)

Other Attributes

Core Diameter

8” paper core is standard on full & trimmed rolls & slit coils

Other sizes available on request: 3” & 6” w/paper core,

And larger 10” & 16” with paper core

Slit Width

Coil Stock minimum 0.500”, +/- .015” up to 0.031” thick

Over 0.031” minimum slit width 0.875” +/- 0.015”

Sheets

Available in thicknesses of 0.030” to .0.187”

Length up to 10 ft. Max. Tolerance is +/- 1”

Width Tolerance will be per the Roll Width Tolerance Chart

Colors

Usually, no extra charge, some restrictions may apply

Sample chip chart available upon request

Stamping

Our state-of-the-art tooling facility guarantees the

quality we demand and we feel you deserve on every order, whether it is the most intricate or the most basic design

Complex dies that normally take months to design, grind and put together, these can be created in less than a week with our Wire EDM

This in-house technology along with our conventional machine shop places us in a position to produce high quality dies, insuring you a top quality finished product.

Stamping Specs/Details/Notes

Our large selection of conventional and high-speed

punch presses, coupled with over 4000 compound washer dies in stock, and the ability to create the die for your custom needs has helped place New Process Fibre as one of the country's largest manufacturers of non-metallic stamped parts.

With 80 years of producing everything from simple flat washers to the most complex and intricate shapes -- with very critical tolerance requirements -- we have established a reputation for the highest quality products.

Tool & Die Specs/Details/Notes

Where possible we will use multi-cavity tools designed to save on material costs

Compound and progressive dies are available

CAD/CAM and wire EDM produce economical, close tolerance tooling

In addition to in-house tooling, we do our own heat treating

Tooling maintained for the life of the part

New Process Fibre will fabricate most non-metallic materials. This is merely a

partial listing of some of the more standard materials available.

Vulcanized Fibre

Per ASTM D 710-94 (Supersedes Mil Specs & NEMA VU 1-1971)

We stock a large quantity of Vulcanized Fibre for fabrication. We can

supply it in full or part-rolls, slit coils, sheets & strips in addition to fabricated

parts. We do not manufacture Vulcanized Fibre.

● Bone Grad ● Commercial Grade ● Electrical Grade (Fish paper)

Thermoplastics

● ABS ● Polyester Film (Mylar®, Melinex®)

● Acetyl Copolymer ● Polypropylene

● Cellulose Acetate ● Polyurethane (limited)

● FR Polypro (Formex®) ● PVC

● High Density Polyethylene (HDPE) ● Low Density Polyethylene (LDPE)

● Teflon® (TFE, FEP, Glass or ● Kapton® Polyimide Film

Carbon- Graphite Filled) ● Ultra High Molecular Weight (UHMW)

● Valox® Polyethylene

● Nylon, MDS Filled ● Vinyl, Rigid & Flexible

● Nylon 6 ● Nylon 6/6 (DuPont Zytel 42®)

● Polycarbonate (Lexan®)

Laminated Thermosets

Per NEMA LI 1-1989 & MIL-I-24768 (Supersedes Mil-P & Federal Specs)

● Canvas Phenolic (NEMA C, CE, CYB, etc.) ● Glass Phenolic (NEMA G-3)

● Fire Retardant Phenolic (NEMA FR-1 & 2) ● Glass Melamine NEMA G-5 & G-9)

● Fire Retardant Paper Epoxy (NEMA FR-3 ) ● Glass Silicone (NEMA Grade G-7)

● Fire Retardant Glass Epoxy (NEMA FR-4, & 5) ● Glass Epoxy (NEMA G-10, & 11))

● Glass Polyester (NEMA GPO-1, 2, 3, & 4, etc.) ● Linen Phenolic (NEMA L, LE, LYB, etc.) ● Paper Phenolic (NEMA X, XX, XXX and XP, XXPC, XXXPC punch-able grade)

Other Paper Materials

● Duroid® ● Kraftpaper ● Nomex®

● Pressboard ● Rag/Mylar Laminates ● Ragpaper

● TBS® Fibreboard ● Vegetable Fibre ● VHR® Fibreboard

● XL® Fibreboard

Rubber

(limited basis only; call for quote/availability)

● Buna ● Compressed Sheet ● EPDM

● Gum Rubber ● Neoprene ● Silicone

Quality

The "quality control" at New Process Fibre starts with your first contact with our company and is carried through to the delivery of each and every order we produce.

We strive to constantly review and upgrade all of our systems to the highest standards of quality control. New Process Fibre achieved ISO registration in April 2002. This registration supports our dedication to quality, continuous improvement and customer satisfaction.

Whether concentrating on our quality personnel or the high-tech equipment used to ensure the closest tolerances of each part, we have and will always put "quality first."

Quality Specs/Details/Notes

The latest in non-contact vision measurement systems as well as conventional measurement tools.

Extensive quality documentation available, including first article and PPAP's upon request.

Vulcanized fibre parts are shipped in sealed bags to maintain tolerances.

Use of calibrated measuring instruments traceable to NIST.

Standard tolerances are +/- 0.010” unless otherwise requested.

Capability studies on critical dimensions

upon request.

We work with your requirements, just let us

know at time of quote.

Vision Measurement System

ISO – Certificate of Registration

Your Customer Care Team

For many years we have worked with the belief that quality products have to be followed by quality service in order to create a quality business

Our greatest asset is our quality people who constantly work as a team, taking pride in every aspect of this business

To go one step further, our entire staff from the front office and sales, to support and production, are dedicated to serving your needs by ensuring a quality product within the best time possible, at the best price possible.

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