Product Innovation Supply Chain Solutions Manufacturing Excellence
<ul><li>Historical   Evolution </li></ul><ul><li>Manufacturing Centers </li></ul><ul><li>Global Solutions Provider </li></...
Hydraulics  Business  Group
The Hydraulics Business Groups is active in the design, production and distribution of hose systems for conveying power in...
The dedicated reinforced rubber hoses production takes place in the plant of Ascoli Piceno. This Italian plant is one of t...
MRI - FITTINGS MH POLSKA MRI - fittings (Boltiere - Italy) Manuli Hydraulics Polska  (Myslowice - Poland) The production o...
The production of hose assemblies takes place in 5 dedicated facilities in Europe and in the East Asia. Pressure Hoses (Ma...
- Pohorelice - Myslowice - Changwon - Shanghai - Singapore - Bologna - Schwetzingen - Manchester - Pittsburgh - Nantes - M...
Hydraulics Business Group –North American Solutions Provider
<ul><li>CERTIFICATIONS </li></ul><ul><li>MRI was the 1 st  European hydraulics components manufacturer to achieve the  ISO...
www.manuli-hydraulics.com PUBLIC AREA   Non registered users have access to the different sections of the portal, which is...
a   B2B project facilitating both  e-commerce and e-services <ul><li>e-business strategic objectives   </li></ul><ul><ul><...
Manuli spiral hose and fittings are the choice of many of the world’s large OEM’s….why? The hose and fittings are designed...
Manuli spiral hose and fittings are the choice of many of the world’s large OEM’s….why? The hose and fittings are designed...
Static test ISO 6803 Flexing test ISO 6802 (std ISO) Flexing test ISO 8032 (half OMEGA test) Flexing test JCB 0300/0005 (O...
“ DEVELOPMENT OF A NEW METHODOLOGY FOR VALIDATION OF OLEODINAMIC FLEXIBLE HOSES THROUGH HIGH PERFORMANCE HYDRAULIC SIMULAT...
•  Develop a laboratory  methodology allowing a  tailored   validation in advance  to field validation , through  simulati...
<ul><li>Existence of  laboratory methodology  for assemblies functional qualification according to  international standard...
A) <ul><li>Pressure   impulse   fatigue tests   apply heavy and long stresses, but on the other side don’t comply with fie...
<ul><li>ULTRA HIGH PRESSURE SIMULATOR   : (>10,000 psi) </li></ul><ul><li>MULTI-FUNCTIONAL : Static, Flexing Oscillations,...
<ul><li>Test Rig dimensions suitable for hoses till 3”  </li></ul><ul><li>Max pressure 800 bar </li></ul><ul><li>Pressure ...
<ul><li>Field pressure curves and temperature measurements </li></ul><ul><li>Possibility to report the pressure curves in ...
<ul><li>Standard transducers of the measurement device  </li></ul><ul><li>Kulite Pressure transducer 0-500 bar amplified <...
Hose : GOLDENSPIR 4SP DN 19 pressure curve measured and reproduced Case History: MIR (Injection Moulding Machine
Tested 2 types of pressure transducers for comparative verification Transducers and Thermocouples to record Pressure and T...
Field Measurement Device
Measurements of Injection Moulding Pressure Cycles, reproduced on the Hydraulic Simulator EXAMPLE
KOMATSU – Flexing Configuration at the Pump Outlet critical hose assembly field case EXAMPLE
Critical Flexing Configuration Reproduced  (tested with peak-dwell Komatsu pressure  curve) <ul><li>With the laboratory si...
beyond the limits…. Design to Product Development
<ul><li>Higher Working Pressures </li></ul><ul><li>Higher Flow Rates </li></ul><ul><li>Increased hose WP </li></ul><ul><li...
SAUER-DANFOSS biggest pumps WP: 420 bar WP max: 480 bar Capacity: 250 cm³ Max. vel.: 2500 rpm Qmax.: 625 L/min.  fluid ve...
DIAMOND SPIR W.P. UP TO 8.000 PSI - Complete range for very high pressure applications - R13 and R15 lines extension - tes...
Pressure intensifier Hose position DIAMOND SPIR Concrete crushers with pressure intensifier systems: 3/4” & 1” hoses up to...
ETERNITY / 2 SPECIAL  HIGH PERFORMANCE COMPACT 2-WB  HIGH PRESSURE HOSE ASSEMBLIES FOR THE MOST  CRITICAL APPLICATIONS
SUPERIOR WORKING PRESSURE LONG SERVICE LIFE BEND RADIUS AND FLEXIBILITY TEMPERATURE RESISTANCE ETERNITY – Key Performance
5/8” & 3/4” Hoses: Impulse Life >1.000.000 cycles  with Cold-Start (Stop&Go) Thermal Cycling Peak-dwell pressure wave <ul>...
ETERNITY – Benchmark Comparisons
SOFT HOSE MATERIAL AD-HOC APPLICATION The hose line for short assemblies in critical installations XTRAFLEX TM  – Hose Ran...
XTRAFLEX TM  – Lines Upgrading <ul><li>LOWER BENDING FORCE WITH IMPROVED STRUCTURE: -20%÷-50% COMPARED TO STD SPIRAL HOSE ...
ROCKMASTER TM  ECO-TUBE  X-TRACOAT   <ul><li>ADDED VALUE !!! </li></ul><ul><li>NO ADDED COSTS   </li></ul>
ROCKMASTER TM FULLY  EXTENDED PRODUCT RANGE ROCKMASTER/2ST (3/16”to 2”) ROCKMASTER/1SN, 2SN (3/16”to 3”) ROCKMASTER/2SC (3...
ROCKMASTER TM LARGE BORE WIRE BRAIDED & SMALL BORE R13 AVAILABLE <ul><li>Extreme abrasion resistance </li></ul><ul><li>Sup...
ROCKMASTER TM –  Additional Features SUPERIOR ABRASION RESISTANCE ISO 6945 (2000 cycles, 2,5 kg) OFFERS  AT LEAST   TEN TI...
Test Conditions:   50 pphm Ozone Conc.; T = 40°C ;  20% Cover Elongation   Superior ozone resistance:   more than 10 times...
ECO-TUBE ECO tube material adopted   The  universal  solution for  environmental friendly  &  traditional mineral oil  com...
<ul><li>The application of  E cologically  A cceptable  H ydraulic  F luids  (EAHF)  can </li></ul><ul><li>provide benefit...
BIOLOGICAL OILS AND TUBE MATERIALS COMPATIBILITY LONG TERM AGEING CONCEPT  (1008 Hours @ 100 °C ) OK FOR DIN, BUT COULD BE...
BIOLOGICAL OILS AND TUBE MATERIALS COMPATIBILITY NBR based tube material   adopted New  ECO tube material   adopted
Manuli X-traCoat FITTINGS
X-TRACOAT FITTINGS red corrosion white corrosion
STANDARD PROCESS : ZINC PLATING + YELLOW PASSIVATION BASIC ZINC PLATING PROCESS NEW PROCESS : ZINC PLATING + YELLOW PASSIV...
ZINC PLATING CORROSION TEST RESULTS WITH AND WITHOUT FILM SEALED COATING Data according to ASTM B117 method
High Pressure Hydraulics - Application Installation CONSTRUCTION AND PUBLIC WORKS Well known applications using MRI univer...
MISCELLANEOUS LIFTS: large size wire braid reinforced hoses are used with safety factor bust/working pressure 8:1 TUNNELLI...
MARINE FLEETS PRODUCTION MACHINERY INDUSTRIAL MACHINES Applications working in continuous long term aging conditions, wher...
High Pressure Hydraulics - Application Installation UNDERGROUND AND OPEN PIT MINING Critical applications requiring MRI ex...
<ul><li>Product Improvement  </li></ul><ul><li>On Site Inventory Management </li></ul><ul><li>On Site Hose Production Supp...
Increased Flexibility
Improved  Abrasion Resistance
Superior Tube Compounding
On Site Inventory Management <ul><li>Inventory Reduction </li></ul><ul><li>Stock Replenishment </li></ul><ul><li>Local Ass...
THE MACHINE SPECIALIST  AT YOUR SERVICE A new complete assembly machine range, personalized and integrated with the Manuli...
M75 CUT M110 CUT Professional cutting machine stand type. Capacity up to 2” spiral hose. Optionals: pneumatic bending, dus...
Professional skiving machine, for internal/external skiving up to 2” hose M1500 INS Professional insert pushing machine, f...
<ul><li>Fluid Hose & Coupling - In House Engineering Support </li></ul><ul><li>Fluid Hose & Coupling - Product Development...
FLUID HOSE FACILITIES – Mississauga, Ontario
 
 
 
 
 
 
 
 
 
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Fluid Hose and Coupling

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http://fluidhose.com Fluid Hose and Coupling Inc. manufactures, produces, assembles and repairs Industrial and Hydraulic Hose, high pressure and fluid conveyance products. One of the world's largest suppliers of Manuli and Goodyear products.

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Fluid Hose and Coupling

  1. 1. Product Innovation Supply Chain Solutions Manufacturing Excellence
  2. 2. <ul><li>Historical Evolution </li></ul><ul><li>Manufacturing Centers </li></ul><ul><li>Global Solutions Provider </li></ul><ul><li>Engineering & Design </li></ul><ul><li>Product Development </li></ul><ul><li>Application Installations </li></ul>
  3. 3. Hydraulics Business Group
  4. 4. The Hydraulics Business Groups is active in the design, production and distribution of hose systems for conveying power in high/very high pressure hydraulic circuits and fluids in refrigeration units. Such hose systems are typically made of reinforced rubber hoses, metal fittings and assembling instructions/tools. <ul><li>Wire spiral reinforced rubber hoses </li></ul><ul><li>Wire braid reinforced rubber hoses </li></ul><ul><li>Textile braid reinforced rubber hoses </li></ul><ul><li>Reinforced thermoplastic hoses </li></ul><ul><li>Metal fittings for the whole hose range covering all international standards </li></ul><ul><li>Hose assemblies for high and very high pressure hydraulics systems </li></ul><ul><li>Hose assemblies and hose kits for mobile refrigeration systems </li></ul><ul><li>Other fluid connectors and swaging machines (distribution only) </li></ul>PRODUCT RANGE
  5. 5. The dedicated reinforced rubber hoses production takes place in the plant of Ascoli Piceno. This Italian plant is one of the largest of its kind world wide and it is focused on wire spiralled, wire braided, textile braided reinforced rubber hoses for all hydraulic applications. MRI (Ascoli Piceno - Italy) MRI - HOSES Hydraulics Business Group - Hose Manufacturing Facility
  6. 6. MRI - FITTINGS MH POLSKA MRI - fittings (Boltiere - Italy) Manuli Hydraulics Polska (Myslowice - Poland) The production of metal fittings takes place in two European plants: Manuli Hydraulics Polska in Poland and Manuli Rubber Industries Fittings in Italy. Hydraulics Business Group – Fittings Manufacturing Facility
  7. 7. The production of hose assemblies takes place in 5 dedicated facilities in Europe and in the East Asia. Pressure Hoses (Manchester - United Kingdom) Manuli Otim (Ancenis - France) Manuli Hydraulics Europe (Pohorelice - Czech Republic) Manuli Hydraulics Korea Co. (Changwon-City - South Korea) Manuli Hydraulics (Shanghai) Co. (Shanghai - China)
  8. 8. - Pohorelice - Myslowice - Changwon - Shanghai - Singapore - Bologna - Schwetzingen - Manchester - Pittsburgh - Nantes - Moscow - Sydney The “BRICK” sales network is distributed throughout the world with 14 sales facilities - Mexico City - Rio De Janeiro Hydraulics Business Group –Global Solutions Provider
  9. 9. Hydraulics Business Group –North American Solutions Provider
  10. 10. <ul><li>CERTIFICATIONS </li></ul><ul><li>MRI was the 1 st European hydraulics components manufacturer to achieve the ISO 9001 certification in 1992 and the “VISION 2000” in 2002 </li></ul><ul><li>All its manufacturing locations are currently ISO 9000 approved </li></ul><ul><li>The company achieved ISO 14001 certification for its plants in Italy, Poland and Korea. The certificate will be implemented in all worldwide MRI plants.The ISO 14001 refers to organizational systems aimed at reducing the environmental impact of industrial activity </li></ul>MRI Ascoli P. (I) UNI EN ISO 9001: 2000 and ISO 14001 HF Boltiere- BG (I) UNI EN ISO 9002 MHP Myslowice (Pl) UNI EN ISO 9002 and ISO 14001 MHE Pohorelice (CZ) UNI EN ISO 9001:2000 MH Korea (S. Korea) UNI EN ISO 9002 and ISO 14001 Manuli Otim (France) UNI EN ISO 9001:2000 Pressure Hoses (UK) UNI EN ISO 9001:2000 MRC Bologna (I) UNI EN ISO 9001:2000 and ISO 14001 <ul><li>ABS (American Bureau of Shipping) </li></ul><ul><li>BV (Bureau Veritas) </li></ul><ul><li>BWB (Germany Army) </li></ul><ul><li>DNV (Det Norske Veritas) </li></ul><ul><li>GL (Germanischer Lloyd) </li></ul><ul><li>INDIA Mod (Ministry Defence - India) </li></ul><ul><li>KRS (Korean Register of Shipping ) </li></ul><ul><li>LR (lloyd’s Register of Shipping) </li></ul><ul><li>MADI-CERT (GOST-R accred. - Russian Fed. & CIS) </li></ul><ul><li>RINA (Italian Bureau of Shipping) </li></ul><ul><li>FRAS (Fire Resistant and Anti-Static - Australian Dept. Mineral Resource) </li></ul><ul><li>HBL (French mines) </li></ul><ul><li>LOBA (German Mines) </li></ul><ul><li>WUG - GIG (Polish mines) </li></ul><ul><li>MSHA (Mine Safety and Health Administration - USA) </li></ul><ul><li>MAKNII (S.M.R.I.work safety in Mining Industry - Ukraine) </li></ul>Plants with Certified Quality System International Approvals Mining Approvals Hydraulics Business Group –North American Solutions Provider
  11. 11. www.manuli-hydraulics.com PUBLIC AREA Non registered users have access to the different sections of the portal, which is organised in the following areas: Company Profile; Product Exhibition; News & Communication; Corporate Information. “ CLICK” sales network PRIVATE AREA Authorised users (Premier Distributors and main partners) have additional access to a private area, which is organised in: private catalogue; order management; claims management; technical training; technical tools. e-business & e-services Hydraulics Business Group –Global Solutions Provider
  12. 12. a B2B project facilitating both e-commerce and e-services <ul><li>e-business strategic objectives </li></ul><ul><ul><li>Widen the range of services on offer </li></ul></ul><ul><ul><li>Enhance the quality of each service </li></ul></ul><ul><ul><li>Support the traditional distribution network </li></ul></ul><ul><ul><li>Increase the Manuli Brand “High Quality” Awareness worldwide </li></ul></ul>www.manuli-hydraulics.com Hydraulics Business Group –Main Goals
  13. 13. Manuli spiral hose and fittings are the choice of many of the world’s large OEM’s….why? The hose and fittings are designed to work together as an integrated component. Exhaustive testing of the assembly, beyond the recognised SAE & DIN specifications, ensures a longer service life in the field. Half Omega test being performed @ 133% of working pressure, @ +120  C thru 1-3.5 million impulse cycles. Spiral Hose – Research & Development
  14. 14. Manuli spiral hose and fittings are the choice of many of the world’s large OEM’s….why? The hose and fittings are designed to work in harsh applications, environments and temperatures . Exhaustive testing and validation is performed before the product is released, ensuring that the solution offered by Manuli is fit for purpose and offers value for money. Full Omega test being performed @ 133% of working pressure, @ +120  C thru 1-3.5 million impulse cycles. Spiral Hose – Research & Development
  15. 15. Static test ISO 6803 Flexing test ISO 6802 (std ISO) Flexing test ISO 8032 (half OMEGA test) Flexing test JCB 0300/0005 (OMEGA test) Meeting the Toughest OEM Specifications
  16. 16. “ DEVELOPMENT OF A NEW METHODOLOGY FOR VALIDATION OF OLEODINAMIC FLEXIBLE HOSES THROUGH HIGH PERFORMANCE HYDRAULIC SIMULATOR” Advanced Hydraulic Simulator
  17. 17. • Develop a laboratory methodology allowing a tailored validation in advance to field validation , through simulations of the most different conditions in product applications • Design a hydraulic simulator • Verify the simulation profiles conformity with the product mission profiles in field Research Target
  18. 18. <ul><li>Existence of laboratory methodology for assemblies functional qualification according to international standards or OEM specifications </li></ul><ul><li>Necessity of field tests in order to obtain complete validation of products </li></ul>Condition Before Research
  19. 19. A) <ul><li>Pressure impulse fatigue tests apply heavy and long stresses, but on the other side don’t comply with field realities and peculiarities for : </li></ul><ul><ul><li>• diversified pressure wave form </li></ul></ul><ul><ul><li>high and low service temperature </li></ul></ul><ul><ul><li>external agents attacks (rain, UV rays, pollution, etc.) </li></ul></ul><ul><ul><li>vibrations </li></ul></ul><ul><li>Field tests are long, heavy and difficult to manage with OEM clients </li></ul>Pressure impulse fatigue tests Field tests Weakness
  20. 20. <ul><li>ULTRA HIGH PRESSURE SIMULATOR : (>10,000 psi) </li></ul><ul><li>MULTI-FUNCTIONAL : Static, Flexing Oscillations, Off-set, Variable flow rate, variable impulse pressure waveform. Thermal cycling (cold-hot oil), etc. </li></ul><ul><li>MULTI-ENVIRONMENT : UV- exposure, Rain, Cover Abrasion </li></ul><ul><li>SIMULATION OF FIELD SERVICE CONDITIONS: Reproduction of pressure and temperature cycles in actual field application, registered using a Sensor Box </li></ul>Hydraulic Simulator – Latest Qualification Methodology The Solution
  21. 21. <ul><li>Test Rig dimensions suitable for hoses till 3” </li></ul><ul><li>Max pressure 800 bar </li></ul><ul><li>Pressure wave : SAE/ISO, PEAK-DWELL but overall </li></ul><ul><li>personalized by user (to measure in field) </li></ul><ul><li>Vibrations: 0,5÷100 Hz frequency, 0÷±2mmwidth </li></ul><ul><li>Oil total flow: till 300 l/min. at 30 bar </li></ul><ul><li>Oil tanks : 600 l (high pressure), 1000 l (low pressure) </li></ul><ul><li>Oil temperatures: +150°C - +5°C </li></ul><ul><li>Assembled hoses test configurations: ISO/DIS 6802 type 2, </li></ul><ul><li>ISO 6803 and OEM personalized configurations </li></ul><ul><li>UV lamp </li></ul><ul><li>6 nozzles for liquid jets (oil, water) </li></ul><ul><li>Possibility to employ Biodegradable and mineral hydraulic oils </li></ul>Simulator Specification
  22. 22. <ul><li>Field pressure curves and temperature measurements </li></ul><ul><li>Possibility to report the pressure curves in the simulator and reproduce them with good approximation </li></ul><ul><li>Reproduction of the field flexing/configuration and pressure/temperature stress with the simulator </li></ul><ul><li>Possibility to add eventual additional stress (vibrations, rain, dust, UV, cover abrasion, etc.) </li></ul>Possibility to experiment critical field applications in the laboratory Hydraulic Simulator Methodology
  23. 23. <ul><li>Standard transducers of the measurement device  </li></ul><ul><li>Kulite Pressure transducer 0-500 bar amplified </li></ul><ul><li>Sensotec Pressure transducer 0-20000 psi (1400 bar) non amplified </li></ul><ul><li>Temperature sensor thermocouple type j specifically developed by Perugia (Italy) University to operate at high pressure & flow rate conditions </li></ul><ul><li>Flow rate transducer </li></ul><ul><li>Technical operations </li></ul><ul><li>To carry out the test it is necessary to install on the pressure circuit the assembly with pressure transducers and temperature thermocouples </li></ul><ul><li>Data can be acquired and saved from the hydraulic circuit of the machine in a versatile manner with manual or automatic trigger; </li></ul><ul><li>Data can be exported to Excel files and analysed using “LabView” in order to be replicated exactly on the hydraulic simulator. </li></ul>Field Measurement Device
  24. 24. Hose : GOLDENSPIR 4SP DN 19 pressure curve measured and reproduced Case History: MIR (Injection Moulding Machine
  25. 25. Tested 2 types of pressure transducers for comparative verification Transducers and Thermocouples to record Pressure and Temperature Data
  26. 26. Field Measurement Device
  27. 27. Measurements of Injection Moulding Pressure Cycles, reproduced on the Hydraulic Simulator EXAMPLE
  28. 28. KOMATSU – Flexing Configuration at the Pump Outlet critical hose assembly field case EXAMPLE
  29. 29. Critical Flexing Configuration Reproduced (tested with peak-dwell Komatsu pressure curve) <ul><li>With the laboratory simulation of the field applications it is possible to detect the hose assemblies weaknesses and study the structure modifications and improvements of hose, couplings, crimping parameters, etc. before installing the new components on the machines for the field validations ….. </li></ul><ul><li>The new methodology makes the process of development and approval of new projects easier, the solution of critical applications faster …. </li></ul>Komatsu Hydraulic Wheeled Excavator Application
  30. 30. beyond the limits…. Design to Product Development
  31. 31. <ul><li>Higher Working Pressures </li></ul><ul><li>Higher Flow Rates </li></ul><ul><li>Increased hose WP </li></ul><ul><li>Bigger hose sizes </li></ul>New high performance pumps are nowadays available in order to provide higher power though: DIAMOND SPIR
  32. 32. SAUER-DANFOSS biggest pumps WP: 420 bar WP max: 480 bar Capacity: 250 cm³ Max. vel.: 2500 rpm Qmax.: 625 L/min.  fluid velocity: 9,2 m/s on a 1-1/2” hose 5,2 m/s on a 2” hose DIAMOND SPIR
  33. 33. DIAMOND SPIR W.P. UP TO 8.000 PSI - Complete range for very high pressure applications - R13 and R15 lines extension - tested and approved according to main Standards LARGE BORES - From 1” to 3” - Power through high flow rate « HEAVY DUTY» APPLICATION - Wide mineral and biological oils compatibility - Designed to achieve high vibration, peaks and abrasion resistance and flexing conditions INTERGATED SOLUTION: X-TRALOCK fittings - New fittings line for very high pressure applications - Stronger grip and sealing behavior - Flange SAE 6000 availability (straight and 90°) DIAMOND SPIR… BEYOND THE LIMITS...
  34. 34. Pressure intensifier Hose position DIAMOND SPIR Concrete crushers with pressure intensifier systems: 3/4” & 1” hoses up to 10,000 psi WP
  35. 35. ETERNITY / 2 SPECIAL HIGH PERFORMANCE COMPACT 2-WB HIGH PRESSURE HOSE ASSEMBLIES FOR THE MOST CRITICAL APPLICATIONS
  36. 36. SUPERIOR WORKING PRESSURE LONG SERVICE LIFE BEND RADIUS AND FLEXIBILITY TEMPERATURE RESISTANCE ETERNITY – Key Performance
  37. 37. 5/8” & 3/4” Hoses: Impulse Life >1.000.000 cycles with Cold-Start (Stop&Go) Thermal Cycling Peak-dwell pressure wave <ul><li>TESTED AND APPROVED </li></ul><ul><li>1999 (through F.O.R.) </li></ul>MEET THE TOUGHEST OEM SPECIFICATIONS ETERNITY – New Long Life 2WB Assemblies
  38. 38. ETERNITY – Benchmark Comparisons
  39. 39. SOFT HOSE MATERIAL AD-HOC APPLICATION The hose line for short assemblies in critical installations XTRAFLEX TM – Hose Range SHORTER MINIMUM BEND RADIUS FAST AND EASY INSTALLATION OF SHORT HOSE ASSEMBLIES EASY ROUTING THROUGH NARROW & RESTRICTED SPACES HOSE DUCTABILITY LOW BENDING FORCE FOR OFFER
  40. 40. XTRAFLEX TM – Lines Upgrading <ul><li>LOWER BENDING FORCE WITH IMPROVED STRUCTURE: -20%÷-50% COMPARED TO STD SPIRAL HOSE </li></ul>F F XTRAFLEX F F STD HOSE
  41. 41. ROCKMASTER TM ECO-TUBE X-TRACOAT <ul><li>ADDED VALUE !!! </li></ul><ul><li>NO ADDED COSTS </li></ul>
  42. 42. ROCKMASTER TM FULLY EXTENDED PRODUCT RANGE ROCKMASTER/2ST (3/16”to 2”) ROCKMASTER/1SN, 2SN (3/16”to 3”) ROCKMASTER/2SC (3/16”to 1”-1/4”) ROCKMASTER/2PLUS (3/8” to 2”) ROCKMASTER/4SP (1/4” to 2”) ROCKMASTER/12 (3/8” to 2”) ROCKMASTER/13 (1/4” to 2”) ROCKMASTER/15 (3/4” to 1-1/2””) ROCKMASTER/4SH (5/8” to 2”)
  43. 43. ROCKMASTER TM LARGE BORE WIRE BRAIDED & SMALL BORE R13 AVAILABLE <ul><li>Extreme abrasion resistance </li></ul><ul><li>Superior ozone resistance </li></ul><ul><li>Better temperature & heat resistance </li></ul><ul><li>Better weather and UV resistance </li></ul><ul><li>Over standard pressure ratings </li></ul>LONGER SERVICE LIFE
  44. 44. ROCKMASTER TM – Additional Features SUPERIOR ABRASION RESISTANCE ISO 6945 (2000 cycles, 2,5 kg) OFFERS AT LEAST TEN TIMES HIGHER RESISTANCE THAN STANDARD REQUIREMENT Be Careful of your SKIVE TOOLS!!
  45. 45. Test Conditions: 50 pphm Ozone Conc.; T = 40°C ; 20% Cover Elongation Superior ozone resistance: more than 10 times better result SUPERIOR RESISTANCE TO OZONE / HEAT / WEATHER ROCKMASTER TM – Additional Features
  46. 46. ECO-TUBE ECO tube material adopted The universal solution for environmental friendly & traditional mineral oil compatibility
  47. 47. <ul><li>The application of E cologically A cceptable H ydraulic F luids (EAHF) can </li></ul><ul><li>provide benefits in areas where leaks or accidental spillage could result </li></ul><ul><li>in the contamination of soil, water or ground water. </li></ul><ul><li>Typical application: </li></ul><ul><li>forestry </li></ul><ul><li>construction </li></ul><ul><li>farming </li></ul><ul><li>dockyard / inland waterways </li></ul><ul><li>water management </li></ul><ul><li>railroads </li></ul><ul><li>mining </li></ul><ul><li>road building </li></ul>BIOLOGICAL OILS AND TUBE MATERIALS COMPATIBILITY
  48. 48. BIOLOGICAL OILS AND TUBE MATERIALS COMPATIBILITY LONG TERM AGEING CONCEPT (1008 Hours @ 100 °C ) OK FOR DIN, BUT COULD BE KO FOR APPLICATION FOR LONG TERM SERVICE LIFE LOOK TO THE SLOPE! Swelling (%) t 168 hrs 7 days 504 hrs 21 days 1008 hrs 42 days DIN 20023 OK CONDITIONAL e quilibrium s olubilization p ermeation NOT OK
  49. 49. BIOLOGICAL OILS AND TUBE MATERIALS COMPATIBILITY NBR based tube material adopted New ECO tube material adopted
  50. 50. Manuli X-traCoat FITTINGS
  51. 51. X-TRACOAT FITTINGS red corrosion white corrosion
  52. 52. STANDARD PROCESS : ZINC PLATING + YELLOW PASSIVATION BASIC ZINC PLATING PROCESS NEW PROCESS : ZINC PLATING + YELLOW PASSIVATION + FILM SEALED COATING FILM SEALED COATING DEGREASING PICKLING GALVANIZATION ZINC PLATING YELLOW PASSIVATION WASHING & DRYING
  53. 53. ZINC PLATING CORROSION TEST RESULTS WITH AND WITHOUT FILM SEALED COATING Data according to ASTM B117 method
  54. 54. High Pressure Hydraulics - Application Installation CONSTRUCTION AND PUBLIC WORKS Well known applications using MRI universal product range. On big machines the MRI extreme product range must be preferred, in order to offer performances exceeding the standard requirements. EARTH MOVING EQUIPMENT CONSTRUCTION EQUIPMENT ROAD PAVERS
  55. 55. MISCELLANEOUS LIFTS: large size wire braid reinforced hoses are used with safety factor bust/working pressure 8:1 TUNNELLING: MRI extreme product range and special hoses are fitted for use. TUNNELLING LIFTS OTHERS High Pressure Hydraulics - Application Installation
  56. 56. MARINE FLEETS PRODUCTION MACHINERY INDUSTRIAL MACHINES Applications working in continuous long term aging conditions, where pressure rates and related peaks, and the heavy mission profiles require specific hose over designed respect to the actual working pressures. The MRI extreme product range is suggested. INJECTION MOULDING STEEL WORKS High Pressure Hydraulics - Application Installation
  57. 57. High Pressure Hydraulics - Application Installation UNDERGROUND AND OPEN PIT MINING Critical applications requiring MRI extreme product range offering high abrasion resistance, flame retardant properties of the cover (MSHA approved), ozone resistance, cover shield. LONG WALL SUPPORT DRILLING MACHINE OPEN PIT MINING EQUIPMENT
  58. 58. <ul><li>Product Improvement </li></ul><ul><li>On Site Inventory Management </li></ul><ul><li>On Site Hose Production Support </li></ul><ul><li>Engineering </li></ul><ul><li>Manufacturing Cost Reductions </li></ul>
  59. 59. Increased Flexibility
  60. 60. Improved Abrasion Resistance
  61. 61. Superior Tube Compounding
  62. 62. On Site Inventory Management <ul><li>Inventory Reduction </li></ul><ul><li>Stock Replenishment </li></ul><ul><li>Local Assembly Support </li></ul><ul><li>Kitting </li></ul><ul><li>Point of Use Deployment </li></ul>RECEIVING QC 1 2 QUALITY CHECK FABRICATION 3 INVENTORY PUTAWAY 4 KANBAN ASSEMBLEY Assembly Area 2 LOVAT Prodtuction Area FINAL INSPECTION 8 KANBAN RETURN OBSOLETE 5 6 7 FINAL Assembly 3 Process Reduction – Vendor Managed Inventory Replenishment System Inventory Reduction – Local JIT Delivery Support Increase Efficiency – Fluid Hose Will Package And Reposition Inventory Improve Space Utilization PROCESS IMPROVEMENTS
  63. 63. THE MACHINE SPECIALIST AT YOUR SERVICE A new complete assembly machine range, personalized and integrated with the Manuli Fluid Connectors program. Advanced Production Equipment
  64. 64. M75 CUT M110 CUT Professional cutting machine stand type. Capacity up to 2” spiral hose. Optionals: pneumatic bending, dust collector, brake motor Alternatives to TF3 , cutting machine by OP Professional cutting machine stand type. Capacity up to 3” spiral hose. All optionals are included: pneumatic bending, dust collector, brake motor, blade cooling Techmaflex: TS 50 HP Techmaflex: TS 50 Hose Cutting Machines for Mass Production
  65. 65. Professional skiving machine, for internal/external skiving up to 2” hose M1500 INS Professional insert pushing machine, for sizes from ¼” to 2” M205 SKY Alternative to O2P insert machine by OP Alternative to SPF2 skiving machine by OP Skiving and Insert Pushing
  66. 66. <ul><li>Fluid Hose & Coupling - In House Engineering Support </li></ul><ul><li>Fluid Hose & Coupling - Product Development & Design </li></ul><ul><li>Manuli Hydraulics (Americas) – Application Engineer </li></ul><ul><li>Manuli Hydraulics Business Group – Bologna Technical Center </li></ul>ENGINEERING SUPPORT
  67. 67. FLUID HOSE FACILITIES – Mississauga, Ontario

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