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Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator
 

Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

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    Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator Presentation Transcript

    • OTM 3D Load ConfiguratorPam VivioJanuary 29, 2013
    • AgendaWhat is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 2 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?  3D Load Configurator placement was designed to pack three dimensional rectangular objects into a rectangular container, considering constraints including:  Orientation preferences (i.e. Upright, Prone, Lengthwise, Widthwise)  Stacking compatibilities (i.e. bottom only, max stacking layer = 2, floor compatibility, max top weight, and max height overhang constraints such as maximum of 20% unsupported)  Myth: 3D Load Configurator configuration is complex!!! OTM 3D Load Cponfigurator 3 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 4 © Copyright Capgemini 2012 All Rights Reserved
    • Master Data Configuration Define Ship Unit Specification Header Values Define Ship Unit Specification Grid Values Define Items/ Packaged Items Configure Equipment Group Configure Planning Parameters OTM 3D Load Cponfigurator 5 © Copyright Capgemini 2012 All Rights Reserved
    • 3D Placement Engine Input-Output FlowPiece level information Dimensions 1. All pieces with the best loading Preferred orientation sequence. Allowable orientation 3D PLACEMENT Ship Unit Number LOAD CONFIGURATION 2. 3-Dimensional Ship Unit Line Number ENGINE view including Stack Index (Optional) stacking layer, Max Stack Layer orientation, and Max Overhang position within Max Stack Height the equipment. Load Config Units – Array of ship Unit sets that need to be placed one after another OTM 3D Load Cponfigurator 6 © Copyright Capgemini 2012 All Rights Reserved
    • Ship Unit Specification - Header Values  A Ship Unit Spec (or often referred to as the Transport Handling Unit/THU) does not need Length, Width, and Height populated if these values are sent into OTM. These values could also get copied from the Packaged Item to the Ship Unit. OTM 3D Load Cponfigurator 7 © Copyright Capgemini 2012 All Rights Reserved
    • Ship Unit Specification - Orientation  Select “Preferred” Orientation and configure all other possible Orientations OTM 3D Load Cponfigurator 8 © Copyright Capgemini 2012 All Rights Reserved
    • Orientation Definitions ORIENTATION Dimension Dimension corresponding to corresponding Length of to Height of Container Container UPRIGHT LENGTH HEIGHT LENGTHWISE UPRIGHT WIDTH HEIGHT WIDTHWISE PRONE HEIGHT WIDTH LENGTHWISE PRONE LENGTH WIDTH WIDTHWISE ONSIDE HEIGHT LENGTH LENGTHWISE ONSIDE WIDTH LENGTH WIDTHWISE OTM 3D Load Cponfigurator 9 © Copyright Capgemini 2012 All Rights Reserved
    • Orientation – Length, Width, Height The Face Plane of the object is bounded by the L and the H. A Prone object is one that is oriented with it’s face down. H Standard Convention is: L is the longest non-height dimension. W L Upright Onside Prone H L W L W H H W LNote: contents of this slide were created by Al Drummond - Oracle OTM 3D Load Cponfigurator 10 © Copyright Capgemini 2012 All Rights Reserved
    • Orientation Examples - Upright Upright Lengthwise Upright Widthwise OTM 3D Load Cponfigurator 11 © Copyright Capgemini 2012 All Rights Reserved
    • Orientation Examples – Prone and Onside Prone Lengthwise Prone Widthwise Onside Lengthwise Onside Widthwise OTM 3D Load Cponfigurator 12 © Copyright Capgemini 2012 All Rights Reserved
    • Mixed Stacking Matrix  Create a stacking matrix to define stacking rules Can this product… RF ER t es F E rt R TM SR SH NG Up Ch YE H / DIS WA BM DR RA SX FZ FZ be loaded on this product? BM/TM RF YES NO YES YES NO NO YES NO SXS RF YES YES YES NO NO NO YES NO FZ Uprt NO NO YES NO NO NO YES NO FZ Chest NO NO NO YES NO NO NO NO WASHER NO NO NO YES YES YES YES YES DRYER NO NO NO YES NO YES YES YES DISH NO NO NO NO NO NO YES NO RANGE NO NO NO YES NO NO NO YESNote: This will help determine your Stack Below Orientation Profile OTM 3D Load Cponfigurator 13 © Copyright Capgemini 2012 All Rights Reserved
    • Stack Below Orientation Profile  Example: Must model the fact that Ranges cannot be stacked under Refrigerators, regardless of the orientation. You would need to create a profile so Refrigerators and all its orientations are not compatible. Then attach this profile to Ranges and all their possible orientations. OTM 3D Load Cponfigurator 14 © Copyright Capgemini 2012 All Rights Reserved
    • Items / Packaged Items OTM 3D Load Cponfigurator 15 © Copyright Capgemini 2012 All Rights Reserved
    • Equipment Group53 Foot Dry Trailer OTM 3D Load Cponfigurator 16 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 17 © Copyright Capgemini 2012 All Rights Reserved
    • Planning ParametersA new CONTAINER OPT CONFIG ID for the new Conopt functionality must be configured in thePlanning Parameter set. The old version of Load Config must be turned off when using the newversion. This is done by specifying NO LOAD CONFIG as the parameter for LOAD CONFIGENGINE TYPE. 0: NO MIXING ALLOWED 1: WIDTHWISE MIXING ALLOWED 2: WIDTHWISE AND STACKING MIXING ALLOWED Note: By setting this to 2, you will maximize the space in the equipment. OTM 3D Load Cponfigurator 18 © Copyright Capgemini 2012 All Rights Reserved
    • Planning Parameters – Logic Config This MUST be enabled for 3D Load Config If the default of 50 is not changed, the truck volume must exceed 50% before 3D Load Config will be enabled OTM 3D Load Cponfigurator 19 © Copyright Capgemini 2012 All Rights Reserved
    • Planning Parameters – Logic Config EMPTY SPACE SORT CRITERIA: Controls the way in which the truck is loaded. The Default = 3, which means that we try to load the width of the trailer first, height next and the length of the trailer at the end. OTM 3D Load Cponfigurator 20 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 21 © Copyright Capgemini 2012 All Rights Reserved
    • 3D Shipment Builder Flow Find Valid Itineraries Compute Compute Compute Container Itinerary Equipment Leg Options Optimization Options Options Parameter Set to Allow Choose Make 3D Load Config Least Cost Shipments Itinerary on Leg Load Option Configuration Calculate Engine Leg Option Costs OTM 3D Load Cponfigurator 22 © Copyright Capgemini 2012 All Rights Reserved
    • Viewing 3D Shipments  Install 3d viewer “Cortona” on your local PC  A single user license can be downloaded from www.cortona3d.com/cortona OTM 3D Load Cponfigurator 23 © Copyright Capgemini 2012 All Rights Reserved
    • View Load Config Action  Run Bulk Plan using the 3D Load Configurator enabled Planning Parameter  Select a single shipment  Perform action of View > Load Config  View Results from all angles and perspectives OTM 3D Load Cponfigurator 24 © Copyright Capgemini 2012 All Rights Reserved
    • Ship Unit Pieces ViewSample Scenario: Refrigerator (18.2 Cubic Feet) L 34.75” W 30.5” H 70.1” Preferred Orientation: Upright Lengthwise Allowable Orientation: Prone Widthwise Output: 1 truck with 72 Refrigerators – Layer 1 is Upright Lengthwise and Layer 2 is Prone Widthwise OTM 3D Load Cponfigurator 25 © Copyright Capgemini 2012 All Rights Reserved
    • Multi - Stop ViewSpaces for multi-stop are driven by the Multi-stop MixingRule Planning Parameter. In this case, Parameter is set to 0(No mixing allowed). OTM 3D Load Cponfigurator 26 © Copyright Capgemini 2012 All Rights Reserved
    • Mouse - over View OTM 3D Load Cponfigurator 27 © Copyright Capgemini 2012 All Rights Reserved
    • Individual Piece Extraction OTM 3D Load Cponfigurator 28 © Copyright Capgemini 2012 All Rights Reserved
    • Load Configuration ViewerRotation - Side to Side/Upside Down OTM 3D Load Cponfigurator 29 © Copyright Capgemini 2012 All Rights Reserved
    • Load Simulation OTM 3D Load Cponfigurator 30 © Copyright Capgemini 2012 All Rights Reserved
    • Ship Unit Position Details Position on the X, Y, Z axis. Note that Loading Sequence 2 has a position on the X axis of 30.5 which means it is placed 30.5 inches to the right of the back left corner of the truck. OTM 3D Load Cponfigurator 31 © Copyright Capgemini 2012 All Rights Reserved
    • Loading Report OTM 3D Load Cponfigurator 32 © Copyright Capgemini 2012 All Rights Reserved
    • Loading Report Sample OTM 3D Load Configurator 33 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 34 © Copyright Capgemini 2012 All Rights Reserved
    • Pros Optimize Trailer or Container Volumetric Utilization  By placing disparate items in a container as efficiently as possible given a set of constraints, an overall lower number of containers will be required. Provide an interactive graphical image of the solve  This will provide planners and warehouse personnel with indications as to how a particular solve built the shipment in question.  Tool also aids in configuration testing.  OTM 3D can be used along with the rainbow pallet functionality which allows OTM to construct the pallets and then optimize into the equipment using 3D Load Config. OTM 3D Load Cponfigurator 35 © Copyright Capgemini 2012 All Rights Reserved
    • Cons 3-D Load Configuration must be used with items meant to be 3-D configured. Attempting to plan non 3-D load configuration items (those without appropriate ship unit specification constraints set) in the same bulk plan with 3-D load configuration items will result in an exception. OTM 3D Load Cponfigurator 36 © Copyright Capgemini 2012 All Rights Reserved
    • Lessons Learned  When setting the Domain Default Planning Parameter set, keep in mind that “some” actions may revert to the Domain Default Planning Parameter set. If this is not 3D enabled, the shipment will change from “3D PLACEMENT” to “NO LOAD CONFIG” and an error will be displayed when attempting to view the shipment in 3D. OTM 3D Load Cponfigurator 37 © Copyright Capgemini 2012 All Rights Reserved
    • Lessons Learned (Continued)  Planning Parameter for 3D is all or nothing – if you need to separate Order Releases for 3D and non 3D, must have separate Planning Parameter sets  Ensure that each ship unit has a Transport Handling Unit  Take advantage of ADA rules for auto-assignment of THU’s  Set LOAD CONFIG VOLUME THRESHOLD Planning Parameter to 0  Equipment group must have dimensions set (Height, Width and Length)  Itinerary should NOT have Equipment Assignment Type as “NO Equipment“ OTM 3D Load Cponfigurator 38 © Copyright Capgemini 2012 All Rights Reserved
    • What is 3D Load Configurator?Master Data ConfigurationPlanning Parameters3D Output / Viewing OptionsPros & Cons / Lessons LearnedQ&A OTM 3D Load Configurator 39 © Copyright Capgemini 2012 All Rights Reserved
    • Questions? OTM 3D Load Cponfigurator 40 © Copyright Capgemini 2012 All Rights Reserved