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Dasco presentation june 2011

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major 5 axis titanium machining supplier to the aerospace industry, Boeing silver supplier and more

major 5 axis titanium machining supplier to the aerospace industry, Boeing silver supplier and more

Published in: Business, Technology
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  • 1. Dasco Engineering24747 Crenshaw Blvd. Torrance, Ca. 90505 310-326-2277
  • 2. Background• 45 years supplying machined parts to the aerospace industry.• Recognized as a leader in machining complex hardware.• Strong engineering team utilizing state-of-art software and hardware.• 2010 Boeing Silver Supplier award
  • 3. Core Business Strategy• Support aerospace manufacturers with highest quality and delivery performance.• Industry leader for machining titanium, aluminum and composite structures• Increase value added product deliveries.• Achieve and maintain Gold Quality and Delivery rating• Offer partner/risk sharing relationships.• Dedicated to Continuous Improvement.
  • 4. FacilitiesTorrance Facility66,000 sq. ft.Main facility: machining, sub assembled structures and final source inspection.Long Beach FacilitiesBuilding #1: 40,000 sq. ft.Multi-spindle rough and finishmachining of hard metalsBuilding #2: 36,000 sq. ft.Material Storage, Heat Treating, AssemblyTotal 142,000 sq. ft.
  • 5. Facilities Torrance Facility – 66,000 Long Beach Facilites – 76,000 square feet square feet
  • 6. Manufacturing Equipment Torrance Main Facility
  • 7. Recent Machine Acquisition SNK CMV-150 5-Axis with 59” x 59” pallets
  • 8. Vertical Machining
  • 9. Horizontal Machining• Makino MC1210, 50-taper, pallet changer, 99 tools, 36” sq. pallets, 49” x 39.5” x 31.5” work envelope, 6,600 lb. pallet load.• Nigata 4-Axis HN100B, 50-taper, pallet changer, 60 tools, 49” sq. pallets, 78” x 55” x 40” work envelope, 6,600 pallet load.
  • 10. Multi-Spindle Machining(17) Multi-Spindle Gantriesand CNC Profilers
  • 11. Multi-Spindle Machining(5) Cincinnati 5-axis, 3-spindleGantries with 75-HP high torquespindles
  • 12. Dasco Long BeachThree (3) Wilson 3-Spindle, 3-Axis Machines, one (1) Wilson 6-Spindle, and an additional 6-Spindle Wilson acquired Nov.2010 to be installed 1st quarter 2011.
  • 13. Dasco Long BeachTwo identical Cincinnati 3-Spindle Gantries undergoing fullupgrade and rebuild in Long Beach.
  • 14. Hinge ManufacturingHinge machining and drilling upto (20) feet in length
  • 15. Assembly ShopFull capabilities for riveting, liquid shimming, metal bonding, hardware installation,bushing and bearing installation, and maintaining critical tolerances on flight criticalcomponents.
  • 16. Manufactured Products Titanium wing spars (F-22) Titanium Frames (F-22)Titanium wing attach fitting (F-22)
  • 17. Manufactured Products cont.Sample of products manufactured include: Engine Mounts, stringers,cords and machined frames
  • 18. Assembled Products Assembled aircraft hinges (F-15 Flap and Aileron)Sheet metal assemblies (F-5 Leading Edge Main landing gear structure (787)Extension and Space Station Debris Shield)
  • 19. Assembled Products Reverse engineered cabin door gearbox Engine Access Panel (F-22) ACFC Inlet Duct – carbon fiber/aluminum assembly (F-22)
  • 20. Assembled Products Upper Cabin Door Assembly for Eclipse 500
  • 21. Aircraft Hinges
  • 22. 6-Axis CNC Tool Grinding•State-of-the-art CNC equipment.•Design and Manufacture of high-precision carbide cutting tools.•Advanced tool design software.•Development and test of advancedgeometry tools.•Highly accurate/repeatable toolregrinding.
  • 23. CNC Programming• CATIA V5• NCL 502, Version 9.6 CAD/CAM System• Vericut 6.1 Tool Path Verification• Postworks, 6-Axis Post-Processor
  • 24. Quality System• ISO9001/2000 - AS9100B – third party certified.• (2) Mitutoyo “Bright 1230” 5-Axis CMM, 118” x 48” x 40” work envelope• Mitutoyo “Bright 916” 5-Axis CMM, 80” x 36” x 36” work envelope.
  • 25. Management Systems• “JobBOSS” manufacturing management software system in use since 1998 – provides real-time data capture via barcode. ° Quote Processing ° Order Processing ° Material Control ° Shop Floor Control ° Labor Reporting ° Cost Analysis ° Shipping “With over 4,300 installations worldwide, JobBOSS is the established leader in shop management for ° Accounting the machine shops.”
  • 26. Production Control System“JobBOSS” data exported to Excel reports for operations management Active Job Report PROD. REL PLANNING NC PROG. MASTER MONTHLY SHIP PLAN TOOLING STATUS Status: 1=On Time, 2=Schedule Concern, 3= Late LATE MAR APR MA JOB NO. CUSTOMER P/N DESCRIPTION PM COMMENTS QTY DATE QTY DATE QTY DATE QTY S2467 BAC MIL-WA 5-96763-19 HINGE ASSY JFK SEAN - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED S2468 BAC MIL-WA 5-96763-20 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED S2469 BAC MIL-WA 5-96763-23 HINGE ASSY JFK SEAN TO MACHINE - HELD FOR MATERIAL PROBLEM - VIR TO BE SUBMITTED 1673 BAC MIL-WA 5HF75308-105 SUPPORT FITTING JFK X X X 1 TMG 2 3/18 2 1883 BAC MIL-WA 5HF75712-105 AFT FRAME JK STAGED FOR CNC 6/5/02 1883-NRE BAC MIL-WA 5HF75712-105 S/UP JK 1884 BAC MIL-WA 5HF75712-107 AFT FRAME JK NEED PROGRAM 2 3/22 2 1884-NRE BAC MIL-WA 5HF75712-107 NRE JK 1727 BAC MIL-WA 5HW82316-101 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DELY 04/01/03 1725 BAC MIL-WA 5HW82316-101 STRUT SUPPORT JK X X X 1 CNC - FADAL(2) PCS STOCK 1726 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADAL(2) PCS. STOCK 5 4/7 1728 BAC MIL-WA 5HW82316-102 SUPPORT JK X X X 1 CNC - FADALMATL ON ORDER - DELY 04/01/03 1873 BAC MIL-WA 5HW82492-103 SPLICE JK 1682 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1379 BAC MIL-WA 5HW82492-103 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING 1874 BAC MIL-WA 5HW82492-104 SPLICE JK 1683 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1380 BAC MIL-WA 5HW82492-104 SPLICE JFK X X X X 1 STOCK THRU JULY - AUG/SEP NEED MACHINING 1875 BAC MIL-WA 5HW82492-105 SPLICE JK 1684 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X 1 MATERIAL ON ORDER 2 4/15 1381 BAC MIL-WA 5HW82492-105 SPLICE JFK X X X X 1 STOCK THRU SEPT. 1382 BAC MIL-WA 5HW82492-106 SPLICE JFK X X X X 1 STOCK THRU SEPT. 1876 BAC MIL-WA 5HW82492-106 SPLICE JK Machine Loading 9130 1704 5/24 9130 1705 5/24 9130 1706 6/14 9430 1711 5/31 9430 1712 5/31 9430 1749 6/12 9430 1750 6/12 9430 1751 7/22 9330 1761 6/14 9330 1762 6/18 9230 1758 6/18 9330 1765 7/12 9330 1766 7/12 9130 1744 7/16 9130 1745 7/16 9430 1752 7/22 9430 1753 8/12 9430 1754 8/12 9130 1748 8/26 9330 1854 8/26 9330 1855 9/25 9330 1856 10/2 9430 1844 10/2 6/3 6/3 6/5 7/2 7/2 7/9 7/9 8/8 8/6 8/6 9/4 9/4 9230 1756 9230 1759 9130 1747 9430 1843 9230 1755 9230 1757 9330 1763 9330 1764 9130 1743 9230 1760 9130 1746 9430 1842 KURAKI 05 180S SNK 3-SPIND. #1 11 9230/9330 9130/9430 9130/9430 9230/9330 9130/9430 9230/9330 9/4 7/9 7/9 9/4 9/4 9955843-5/-6 CIN. 5-AXIS 04 2305-101 / 1330 S2458-1/-2 2305-101 / 1330 2305-102 / 1331 2305-102 / 1331 2305-102 / 1331 7/13 7/13 9/9 8/25 9/24 10/22 10/ 0055-2013 2685-104 / 2685-104 / 2685-104 / 2685-103 / 2685-103 / 2685-103 / 2685- SNK 5-AXIS #1 / 1465 1697A 1697B 1697C 1696C 1696D 1696E 169 6/16 6/16 6/2 7/27 7/27 6/28 6/30 6/30 6/30 7/13 7/30 7/30 7/30 9/28 8/25 9/14 2675-102 / 2682-103 / 2682-103 / 2682-103 / 2675-101 / 2685-103 / 2685-103 / 2679-104 / 2679-103 / 2675-102 / 2675-102 / 2677-102 / 2677-102 / 2679-104 / 2677-101 SNK 5-AXIS #2 1319J 1694A 1694B 1694C 1688B 1696A 1696B 1323J 1692C 1689A 1689B 1691C 1321J 1693C 1690C 2685-103 / 2685-104 / 2677-101 / 2677-102 / 2685-103 / 2685-104 / 2679-103 / 2677-102 / 2677-101 / 2685-103 / 2685-104 / 268 SNK 3-SPIND. #2 1696B, C 1697A, B, C 1690C,D 1691C 1696D,E,F 1697D,E,F 1692D,E,F 1691D,E,F 1690E,F,G 1696G,H,I 1697G,H,I 169

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