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Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
Latest trends in manufacturing simulation
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Latest trends in manufacturing simulation

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  • 1. Latest trends in manufacturing (simulation) Rienk Bijlsma Hosted by:November 8, 2011 Latest trends in manufacturing simulation 1
  • 2. Contents • Important themes • Project findings • Production assets lifecycle • Lifecycle of models Hosted by:November 8, 2011 Latest trends in manufacturing simulation 2
  • 3. Important themes • Continuous improvement • Personnel & leadership • Sustainability • Emerging markets • Investment climate Hosted by:November 8, 2011 Latest trends in manufacturing simulation 3
  • 4. Continuous improvement • Lean manufacturing • Operational excellence • Six sigma • Value stream mapping • TPM (Total productive maintenance) • TQM (Total quality management) Hosted by:November 8, 2011 Latest trends in manufacturing simulation 4
  • 5. Personnel and leadership • Leadership skills • Change management • Training personnel • Flexibility of personnel Hosted by:November 8, 2011 Latest trends in manufacturing simulation 5
  • 6. Sustainability • How to eliminate waste • Cradle to cradle • Carbon footprint reduction • Reduce energy consumption • Using raw materials as efficient as possible Hosted by:November 8, 2011 Latest trends in manufacturing simulation 6
  • 7. Emerging markets • Strategic choice of production locations • Roll of the supply chain • Local legislation Hosted by:November 8, 2011 Latest trends in manufacturing simulation 7
  • 8. Investment climate • How can we cut cost and maintain quality • How can we increase production volume with our existing assets • How to respond to changing market conditions • Product innovation Hosted by:November 8, 2011 Latest trends in manufacturing simulation 8
  • 9. What do we see in our projects • Interest in serious games for training – HSE, management, operators • Limited interest in supply chain/market model • Easy user interfaces to models • Drive away from local installations • Planning/scheduling, business analytics • Emerging applications – Wind farms, Biofuels, Lean six sigma • New model KPI’s – Emissions, energy/utility consumption, Hosted by:November 8, 2011 Latest trends in manufacturing simulation 9
  • 10. Production assets lifecycle Greenfield: - simulation modeling- - emulation- -vertical startup- Replace Design Improve Build Maintain Operate Hosted by:November 8, 2011 Latest trends in manufacturing simulation 10
  • 11. Production assets lifecycle Replace Design Improve Build Brownfield: Maintain Operate - scheduling/planning - -serious gaming – -Safety culture - Hosted by:November 8, 2011 Added value of simulation in the design of terminals 11
  • 12. Production assets lifecycle Replace Design Brownfield terminal: -simulation modeling- -lean six sigma- Improve Build Maintain Operate Hosted by:November 8, 2011 Added value of simulation in the design of terminals 12
  • 13. Added value of modeling 2 or 3 cranes? Enough packaging lines? Replace Design What if we change our paintshop configuration? Lower CAPEX Should we add more ....? Improve BuildHigher efficiency 12.45 pm – MB SLK white– Line1 14.30 pm – MB S500 Black– Line1 ------------------------------- (How) Can we handle this new order? Maintain Operate Better service Hosted by:November 8, 2011 Added value of simulation in the design of terminals 13
  • 14. Lifecycle of models Model building Model death Model testing Model runningProject complete Model experimenting Hosted by:November 8, 2011 Latest trends in manufacturing simulation 16
  • 15. Why do models die?• Model build to support onetime investment decision – New (air)port, new petrochemical complex, new terminal ...• Original model builder not available – Left company, other project, career move, retirement ...• Modeled system changes – Data no longer correct, process changes ...• Time for model resurrection too long – Model results expected in hours/days not weeks/months• System no longer running – IT support, installation, model versions, software versions ...• Decision maker cannot run experiments – No user interface, no training, no documentation no support ... Hosted by:November 8, 2011 Latest trends in manufacturing simulation 17
  • 16. How to keep models alive?• Design model to support operational and tactical decisions – Airport: new runway, new flight schedule, new gate allocation...• User interface for decision makers – Ease of use, scenario creation, results, analysis• System available on internet or intranet – No installation, available anywhere, no version problems ...• Support from professional organization – User support & training, model updates, IT integration ...• Document & demonstrate the delivered value! Hosted by:November 8, 2011 Latest trends in manufacturing simulation 18
  • 17. Models on the internet Hosted by:November 8, 2011 Added value of simulation in the design of terminals 19
  • 18. Thanks for your attention… Visit our website: www.systemsnavigator.com Systems Navigator B.V. Delftechpark 38 2628 XH Delft The Netherlands Hosted by:November 8, 2011 Added value of simulation in the design of terminals 20

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