GreenRig From Comprehensive Power - Drilling and Production with Lower Fuel Consumption and Environmental Impact


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GreenRig from Comprehensive Power - Drilling with lower fuel consumption and reduced environmental impact.

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GreenRig From Comprehensive Power - Drilling and Production with Lower Fuel Consumption and Environmental Impact

  1. 1. POWER IT UP.
  2. 2. Introduction to Comprehensive Power Comprehensive Power is a leading designer and manufacturer of high- performance permanent magnet motors, generators, controls and drives. We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries. Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA We Invent and Produce Unique Solutions Page 2 Proprietary GreenRig Introduction 8/26/2012
  3. 3. Customers Enabled…Robotic Vehicles Submarine Equipment River/Tidal Generators Oilfield Equipment Magplane Technology Wind Turbines Coal Transport Marine Propulsion Radar Surveillance Proprietary GreenRig Introduction Page 3 8/26/2012
  4. 4. Superior Results from Comprehensive Power PermanentMagnet (PM) motor solutions Highest Power Density - we provide the most torque within the smallest volume Better Control Lower operating costs Safety Top Drive with a TeraTorq® Motor Page 4 Proprietary GreenRig Introduction 8/26/2012
  5. 5. What is our solution for the drilling industry? Page 5 Proprietary GreenRig Introduction 8/26/2012
  6. 6. Drilling and production withlower fuel consumption andreduced environmentalimpact. Page 6 Proprietary GreenRig Introduction 8/26/2012
  7. 7. TeraTorq® Motors and Generators  Designed for use on oil rigs and other harsh environments – rugged, sealed, and highly shock tolerant  Optional hollow shaft facilitates compact coaxial deployment  Propriety design provides as much as 5X reductions in size and weight compared to other motors and generators  Liquid cooled  Scalable platform design with dozens of different motor and power sizes, up to 20,000 Hp, up to 214,400 ft-lbsTeraTorq® motors have been deployed in ocean water applications for military use since2003, and on drill rigs since 2004.TeraTorq® motors have logged more than 4,000,000 hours of rugged field use. Page 7 Proprietary GreenRig Introduction 8/26/2012
  8. 8. Variable Speed Generator (VSG) Operation  Reduce size and weight on rig  Reduce fuel consumption  Reduce emissions  Reduce noise  Reduce engine wear CAT C32 engine with a TeraTorq® generator Page 8 Proprietary GreenRig Introduction 8/26/2012
  9. 9. TeraTorq® Liquid Cooled Inverter Modules (TIMs) Power Conversion, Motor Drive and Control TIM-270 modules are:  Small - 9” x 9” x 24” deep  Powerful - 200 KW, 600 VAC, 900 VDC  Flexible - AC/DC, DC/AC, and DC/DC functionality  Smart and aware – any spare can be plugged in to any slot by any person (without requiring an electrician)  Resilient – parallel, load balanced design  Modular – Up to 64 TIMs, able to process nearly 13MW, can be networked for a specific function  Communications -  CAN bus communication between TIM modules  RS485 network communication, control, data logging Page 9 Proprietary GreenRig Introduction 8/26/2012
  10. 10. TeraTorq® Frame Module (TFM),TD800 Modular Drive SystemTFM-521  Racks hold up to 4 TIMs  All module connections are blind mate quick disconnect for safe and foolproof support An 800 mm wide TD800 A TFM holds 1, 2, 3, or 4 TIMs rack holds 1, 2 or 3 TFMs Page 10 Proprietary GreenRig Introduction 8/26/2012
  11. 11. TD800 Modular Drive SystemThe image on the rightfeatures 3 TDM racks –The left and right rack areeach housing 3 TFMs (anda total of 12 TIMs each).The middle rack has only1 TFM (and a total of 4TIMs). Page 11 Proprietary GreenRig Introduction 8/26/2012
  12. 12. TeraTorq® Control Module (TCM)TCMs  control the operation of TIMs and TeraTorq® motors  communicate via Modbus TCP protocol Page 12 Proprietary GreenRig Introduction 8/26/2012
  13. 13. Remote Monitoring and Control Tools to automatically monitor and control routine operations  Conventional manual controls plus computer setup and control  Automated feedback controls  Data logging within communication bandwidth limits  Remote monitoring via internet  Post processing for data analysis and trending Page 13 Proprietary GreenRig Introduction 8/26/2012
  14. 14. Control Examples Drill String Oscillation – OPTIONAL Software  For long reach horizontal drilling, top drive is controlled to keep string in constant oscillatory motion to reduce friction and increase drill face pressure  Communicates by WITS to maintain orientation Wireless Robotics Control on Rotating Head  Generates control power from hydraulic flow so that complex actuator and sensor systems can be implemented without multi-pass rotary seals  More sensors translates to improved operator safety Non-contact Networked Switches for Control Panels  Simplifies assembly and eliminates mechanical breakage  Provides better operator and monitoring feedback Data Log Post Processing  Analyze operating data to provide daily, weekly, and monthly summaries and health assessment  Provide real time reports of serial numbers, hardware and software configuration, spare part sources and numbers, etc. Page 14 Proprietary GreenRig Introduction 8/26/2012
  15. 15. Summary Greater power for faster/deeper drilling Fuel consumption reduction Emissions reductions, Noise reduction Faster setup Safer operation Built-in power redundancy and resiliency (more uptime) Software controlled Drilling and production with lower fuel consumption and reduced environmental impact. Page 15 Proprietary GreenRig Introduction 8/26/2012
  16. 16. Comprehensive Power Thank you. Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 (508) 259-2989 (m) Page 16 Proprietary GreenRig Introduction 8/26/2012