Bodycote Silao May.2009

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Bodycote Thermal Processing de Mexico, Silao Plant profile

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Bodycote Silao May.2009

  1. 1. Bodycote Thermal Processing de Mexico Silao, Gto. Rev May 2009
  2. 2. Who is Bodycote? Bodycote plc is a Publicly Traded Company. (Symbol: BOY) 2007 Sales Approaching $1B US Core Competencies Include Metallurgical Services (heat treat, brazing and HIP) 10,000 Colleagues Over 200 Locations in 36 Countries slide number 2
  3. 3. International Locations Heat Treatments AMERICAS EUROPE ASIA Europe : UK: 25 plants Germany: 18 plants Netherlands: 5 plants Austria: 2 plants Switzerland: 2 plants Italy: 4 plants Liechtenstein: 1 plant Czech: 6 plants Poland: 5 plants Romania: 1 plant Americas : Hungary: 1 plant Asia: Canada: 2 plants France: 32 plants China: 1 plant US: 44 plants Belgium: 3 plants India: 3 plants Mexico: 1 plant Sweden: 13 plants SA: 6 plants Finland: 6 plants Denmark: 2 plants slide number 3 Turkey: 6 plants
  4. 4. Silao Greenfield Location: Silao, Mexico Greenfield, SOP Nov 2007 8,000 sq meters (1) one, (6) six cell LPC systems w/ HPGQ – expandable to (12) twelve (+ 20 Bar N2 Quench) (2) Two Batch 36”X48”x36” (914 x 1220 x 914 mm) Sealed Quench Furnaces (3) Three Shot Peening / Blasting Machines Bodycote Thermal Processing de Mexico Silao, GTO, Mexico slide number 4
  5. 5. What can we do? Stamping Various Carburizing Ferritic Nitrocarburizing Neutral Harden Rear Axle Ring & Pinion Vacuum Carburizing Torque Converter Carbonitriding Ferritic Nitrocarburizing Neutral Harden Press Temper Drive Shaft Carburizing Gears & Shafts Electron Beam Welding Carburizing Induction Harden Ferritic Nitrocarburizing Induction Harden Transmissions Vacuum Carburizing Shot Peening slide number 5 Carbonitriding
  6. 6. Our Capabilities at the Silao Location Atmosphere Line Gas Carburizing AISI 316L Vacuum Carbonitriding Annealing Ferritic Nitrocarburizing Neutral hardening Normalizing Vacuum Line Annealing Low Pressure Carburizing Vacuum Harden (Tool Steels) Lindure Stainless Steel Annealing(*) slide number 6
  7. 7. Our Capabilities at the Silao Location Press Temper Normally used for thin quench parts by controlling: Time Temperature Pressing Lindure Shot Peening Line BEFORE AFTER Shot Peening Shot Blast Glass Bead slide number 7
  8. 8. Low Pressure Carburizing Carburizing cells are capable of 1000C and can process load sizes of 23.5” W x 26” T x 40” deep. The quench cell is capable of 20 bar gas quench with variable speed fan control slide number 8
  9. 9. Atmosphere Batch Furnace Line 2 Furnaces processing… Carburizing Carbonitriding Ferritic Nitrocarburizing Neutral hardening Top cool Carburizing chamber are capable of 960oC and can process load sizes of 900 x 1,200 x 900 mm and 1,500 Kg. Hot Oil (250F) quench with variable speed fan control slide number 9
  10. 10. Shot Peening Shot Peening Cut Wire Glass Shot Blast slide number 10
  11. 11. Metallurgical Lab Sample Preparation Hardness Testing Full automatic polishing system slide number 11
  12. 12. Metallurgical Lab Microhardness Testing Hardness Profile SAMPLE 1 (A) SAMPLE 1 (B) SAMPLE 2 (A) SAMPLE 2 (B) SAMPLE 3 (A) SAMPLE 3 (B) 800 700 600 500 Hv 400 300 200 100 0 0.0 0.1 0.2 0.3 d mm slide number 12
  13. 13. Metallurgical Lab Metallography & Image Analysis 0.015 mm Compound layer (white layer) Ferritic Nitrocarburizing: HSLA 050 XLF steel slide number 13
  14. 14. Help Us Quote Your Work We need… Volumes Sizes and Weights of Parts (Part Prints) Heat Treat/Peening Specifications Material Chemistry Description of fluids on parts as shipped to Bodycote Special Dimensional Requirements slide number 14
  15. 15. Thank You! Bodycote Thermal Processing de Mexico Automotive and Commercial Heat Treatment division North America and Asia Av. Olmo No 100, Parque Industrial y de Negocios Las Colinas, C.P. 36270, Silao, Gto. Mexico E-mail: sales.mexico@bodycote.com francisco.granados@bodycote.com genaro.salinas@bodycote.com Phone: 011 52 472 103 5500 Web: www.bodycote.com slide number 15

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