Jas Enterprises                                   An ISO 90001:2008 Cert  ...
                                                Jas Enterprises                                   An ISO 9001:2008 Certifi...
                                                Jas Enterprises                                   An ISO 9001:2008 Certifi...
                                                Jas Enterprises                                   An ISO 9001:2008 Certifi...
Upcoming SlideShare
Loading in …5

Noodles maker


Published on

  • Be the first to comment

  • Be the first to like this

No Downloads
Total views
On SlideShare
From Embeds
Number of Embeds
Embeds 0
No embeds

No notes for slide

Noodles maker

  1. 1.   Jas Enterprises  An ISO 90001:2008 Cert tified Compa any  60, Shreen nathji Estate, , Panna Estat te Road, Rakkhial, Ahmed dabad 380023 Gujarat Inddia  Phone: ‐ 91‐79‐22 2743454, 55 Fax:‐91‐79‐2 22745062  E mail: ‐ info@jasent terprise.comm  www.jasenterprise.com ohttp://w or http://wwww.pulveriser r.co.in or htt tp://www.puulverizerindia a.com Noodl makin machines  /  N le  ng  Noodle maker Wheat flour noodles are an im mportant pa in the artdiet of m many Asian It was be ns. elieved that noodlesoriginat in chin as early as 5000 BC, then ted na Bspread to other Asian coun ntries. Todday, theamount of flour us for noodle making in Asia t sed gaccount for abo ts out 40% o the tota flour of alconsummed. In rece years, A ent Asian noodl have lesalso become popu in many countries outside ular y sof Asia. This popularity is like to increa ely ase.The basic of nood dlesWheat flour is the main ingre e edient for m making Asia noodles. The dough is compre between an . h ess nset of t two rolls to form a do o ough sheet. The JAS e enterprise i developin during the sheeting is ng gprocess contributin to the no s, ng oodle textur The shee dough i then slitti to produ noodles. re. eted is ing uceThe noo odles are no ready fo sale, or ar further p ow or re process to prrolong shelf life, to moodify eating gcharacteeristics or t facilitate preparatio by the consumer. In the prepa to e on n aration of in nstant fried dnoodles the steam s, ming process causes the starch to s s e swell and ge elatinize. The addition of alkaline n esalts (k sui, a m kan mixture of s sodium and potassium carbonates) in some Chinese ty noodles d m ype sgives th a yellow color and a firmer, more elastic texture. hem w d mConstr ruction of f noodle m  making m machine Body Heavy dut cast iron body design for easy to move , clean & for inspection ty ned y r nGears Alloy stee / cast iron hardened s el n spur gearsRollers Mild steel chrome pla rollers ( stainless s l ated steel 304 op ptional)Base Mild steel fabricated heavy duty base l yTrays Two numb stainles steel tray supplied w noodle making ma bers ss ys with e achineDie Fully macchined brass splitting di s ie.Key fe eatures of f noodle m making ma achine  • Noodle m mmachine is ffitted with h heavy duty m steel f mild fabricated st tructure • Easy to ope erate, saving time and l g labor o Ope erator needs no experie s ence, produc ction is rapi The thick id. kness of noodles adju ustable. • Advanced ddesign and ssanitary©Jas Enterprises, All Rights Rese erved. (Terms of Use)  ped and ManDevelop naged by Jas Enterprises
  2. 2.   Jas Enterprises  An ISO 9001:2008 Certified Company  60, Shreenathji Estate, Panna Estate Road, Rakhial, Ahmedabad 380023 Gujarat India  Phone: ‐ 91‐79‐22743454, 55 Fax:‐91‐79‐22745062  E mail: ‐ info@jasenterprise.com http://www.jasenterprise.com or http://www.pulveriser.co.in or http://www.pulverizerindia.com  o noodle making machine is easy to assemble, clean and maintain • Special alloy steel / cast iron gears minimize both friction and noise providing quiet operation. • Uniform products, reasonable price, small size, easy maintenance • Continuous product length: end numbers • Unique and reliable design o The noodle making machinery are highly effective as well as nonstop continuous noodle making processProcess of noodle making machine Noodles made from wheat flour alone or in combination with buckwheat flour. Wheat flournoodles include Chinese and Japanese type noodles. There are many varieties in each noodletype, representing different formulation, processing and noodle quality characteristics. Noodlescontaining buckwheat are also call soba, meaning buckwheat noodle. These noodles are typicallylight brown or gray in color with a unique taste and flavor. Chinese type noodles are generallymake from hard wheat flours, characterized by bright creamy white or bright yellow color andfirm texture. Japanese noodles are typical made from soft wheat flour of medium protein. It isdesirable to have a creamy white color and a soft and elastic texture in Japanese noodles.Noodle machines are best suited to mass production. Noodle processing operations includemixing raw materials, dough sheeting, compounding, sheeting /rolling and slitting. This series ofprocesses remains constant among countries for all noodle types.Dough is so sensitive to processing, as is that in bread dough. Variations in noodle-dough waterabsorption among different flours are generally within 2-3%, and this is usual determine bydough handling properties. Flour particle sizes and their distribution affect the time waterpenetrates into the flour. Large particle flours require a longer time for water to incorporate andtend to form larger dough lumps. It is desirable to have relatively fine & evenly distributedparticle size flours to achieve optimum dough mixing.Dough Sheeting and compounding Crumbly dough pieces are dived into two portions, each passing through a pair of sheeting rollsto form a noodle dough sheet. The two sheets are then combine (compound) and passed throughagain sheeting rolls to form a single sheet. The roll gap is adjusting so that the dough thicknessreduces.©Jas Enterprises, All Rights Reserved. (Terms of Use) Developed and Managed by Jas Enterprises 
  3. 3.   Jas Enterprises  An ISO 9001:2008 Certified Company  60, Shreenathji Estate, Panna Estate Road, Rakhial, Ahmedabad 380023 Gujarat India  Phone: ‐ 91‐79‐22743454, 55 Fax:‐91‐79‐22745062  E mail: ‐ info@jasenterprise.com http://www.jasenterprise.com or http://www.pulveriser.co.in or http://www.pulverizerindia.com Sheeting, slitting and waving Further dough sheeting is doing by set of rolls withdecreasing roll gaps. At this stage, roll diameter, sheetingspeed and reduction ratio should be consider to obtain anoptimum dough reduction. Noodle slitting is doing by acutting machine, which is equipped with a pair of rolls, aslitter, and a cutter. The final dough sheet thickness is seton the rolls according to noodle type and measured usinga thickness dial gauge. Noodle width determines the sizeof noodle slitter to be use. The sheet is cutting into noodlestrands of desired width with a slitter. Noodles square.Noodle strands are cuts into a desirable length by a cutter.At this stage, Chinese raw noodle, Japanese udon noodle,chuka-men and Thailand bamee noodle making iscomplete. For making instant noodles, noodle strands arewave before steaming and cutting.Drying noodles Noodle drying is achieved by air-drying. The air-drying process has been apply to many noodletypes, such as Chinese raw noodles, Japanese udon noodles, steamed and air-dried instantnoodles, and others. Air drying usually takes 5-8 hours to dry regular noodles (long and straight)and 30-40 minutes to dry steamed and air-dried instant noodles. Drying by frying takes only afew minutes. Vacuum drying of frozen noodles is a newer technology making it possible toproduce premium quality products. For the manufacture of regular dry noodles, raw noodlestrands of a certain length are hanging on rods in a drying chamber with controlled temperatureand relative humidity. Air-drying usually involves multistage processes since too rapid dryingcause’s noodle checking, similar to spaghetti drying. In the first stage, low temperature (15-200 c) and dry air are apply to reduce the noodle moisture content from 40-45% to 25-27%. Inthe second stage, air of 400 c and 70-75 % relative humidity is use to ensure moisture migrationfrom the interior of the noodle strands to outside surfaces. In the final stage, the product isfurther dried using cool air.For the manufacture of air-dried instant noodles, wavy noodle-strands are first steam for 18-20minutes at 1000 c, and then dried for 30-40 minutes using hot blast air at 800 c. The driednoodles are cool prior to packaging. Air-dried instant noodles have a low fat content so somepeople prefer them. They also have a longer shelf life because little fat rancidity is involved.Steaming appears to be very critical to this type of noodle since it affects the water dehydrationrate of the product. However, slow output of the process and lack of pleasant shortening taste andmouth feel make the product less popular in Asia compared with instant fried noodles.Drying by frying is a very fast process. Water vaporizes quickly from the surface of the noodlesupon dipping into the hot oil. Dehydration of the exterior surface drives water to migrate fromthe interior to the exterior of the noodle strands. Eventually, some of the water in the noodles is©Jas Enterprises, All Rights Reserved. (Terms of Use) Developed and Managed by Jas Enterprises 
  4. 4.   Jas Enterprises  An ISO 9001:2008 Certified Company  60, Shreenathji Estate, Panna Estate Road, Rakhial, Ahmedabad 380023 Gujarat India  Phone: ‐ 91‐79‐22743454, 55 Fax:‐91‐79‐22745062  E mail: ‐ info@jasenterprise.com http://www.jasenterprise.com or http://www.pulveriser.co.in or http://www.pulverizerindia.com replaces by oil. Many tiny holes are creating during the frying process due to the mass transfer,and they serve as channels for water to get in upon dehydration in hot water. It usually takes 3-4minutes to cook or soak instant fried noodles in hot water before consumption.Standard accessories of noodle making machinery  • Noodle Making machines & motor pulley • Adjustable rail for fixing the motors. • One number brass slitting die.Extra accessories of noodle making machinery  • Dough kneader. • Tray dryer • Steamer • Extra slitting dies for different width size of noodle. • 2 H.P. (1.5 KW) 4 pole totally enclosed fan cooled three phase or single phase sq. Cage motor as per is: 325 or 996 {electricity (special power can be accommodated): 110/220/380/415 volts, 50 Hz, 1/3 phase}. • Starters, main switch, ampere meter, capacitor for three phase electric motor. • Suitable miniature circuit breaker as per is: 8828 with 3 meter cable & 3 pin top as per is: 1293 for single phase electric motors. • V beltsNoodles Machines Technical Details  Model No Jas-1947 Roll Width 10 Inch ( 254 MM ) Required Motor 2 H.P. ( 1.5 Kw) Production capacity per hour 45 to 50 Kilogram per hour Required Space ©Jas Enterprises, All Rights Reserved. (Terms of Use) Developed and Managed by Jas Enterprises