A Flagship
Company of
Welcomes You
By
Autoclaved
Aerated
Concrete
Introduction
Formed as a result of
reaction of Aluminum on a
proportionate blend of lime,
cement & Fly ash, the
hydrogen g...
AAC –Light Weight Product
600
1200
1800 1920
2400
0
500
1000
1500
2000
2500
AAC Hollow
Block
Cement
Concrete
Block
Clay
Br...
• Fire rating of 4 hours
AAC has excellent acoustic
properties with an STC
(Sound Transmission class)
rating of 44.
Acoustics
Pest Resistant
AAC Blocks being made of
inorganic minerals are Termite
resistant. They also prevents
growth of fungus, alg...
Comparison between AAC, Concrete & Brick
Sr.
No
Parameter AAC Block Concrete Block Brick
1 Size (600x200x75-300)
mm
(400x2...
A Green Building Material …
Autoclaved Aerated Concrete Block (AAC) Plant at
Hyderabad
Fully Automatic, State of Art Plant from HESS, Netherlands
Aerated Autoclave Concrete Blocks
CLAY BRICKS AAC BLOCKS
Environmental Impact
One clay brick consumes 3.2 kgs of top soil No top soil consumed
One sq ft of ...
Autoclaved Aerated Concrete Blocks
Autoclaved Aerated Concrete Blocks
Walls Internal/External
Load Bearing in low and medium rise Buildings
Non Load Bearing ...
Dry Mix
Products
Dry Mix Plant at Wada, MumbaiDry Mix Plant at Wada, Mumbai
Wada, Mumbai
Fully Automatic Plant from M-Tec, Germany
FixoblockFixoblock
• Jointing Mortar is to create Thin (2-3 mm) Mortar Joints in Block work.
• The application results in faster, cleaner and...
Jointing Mortar
TheThe
final strength……final strength……
UltraTech “Fixoblock”
AAC BLOCKS Fixed on the Wall at Site with
Cement : Sand Mortar (1:6) & FIXOBLOCK
Load Applied on the Blocks fixed at site ...
Load Applied on the Blocks Fixed on the Ceiling
with Fixoblock
Load
Sustained the Load of 55.80 KG
& NO FAILURE WAS OBSERV...
Load Applied on the Blocks Fixed on the Ceiling
with Fixoblock
Load
Sustained the Load of 55.80 KG
& NO FAILURE WAS OBSERV...
Seal & DrySeal & Dry
• Single component grey cement
based elastomeric water proofing
coating applied by brush over mortar
and concrete surfaces...
Impermeable coating withstanding capacity of 5-7 Bars on positive
side.
Capable of handling 1.5 Bar when applied on negati...
No. Properties Results
1 Appearance Free flowing powder
2 Colour Light Grey
3 Water demand, % 32
4 Applicability Can be ap...
• Water proofing is important in all
types of Buildings, Multiplexes,
Swimming Pools, Water
Reservoirs, basements, etc.
• ...
Seal & Dry
Coating
Before Application
Cracks in China Mosaic
Seal & Dry
1st
Coat
Super
Stucco
Super
Stucco
• Base coat product over
plaster for interiors and final
finish for exteriors.
• Super Stucco coat can be
applied directly...
Residential buildings
Commercial complexes
Basements
Parking areas
Renovation Segment, etc.
Applications
An alternative add-on ……..An alternative add-on ……..
Beam / Column / Slab with
Chiseling / Hacking
Cost of Hacking
(Tools + Labour) is
= Rs.0.50 per sqft
Rough Plaster
Cost of Rough Plaster
Sand + Cement +
Water + Tools +
Scaffoldings + Labour =
Rs. 7 per sqft
Smooth Plaster over Rough
Cost of Smooth Plaster
Sand + Cement + Water +
Tools + Scaffoldings + Labor
= Rs.11 per sqft
Curing the Plaster
Cost of Curing
Water + Labour =
Rs.0.30 per sqft
Chiseling /
Hacking
Rough Plaster
Finishing
Rough Plaster
Curing
Cost of Plastering
over RCC
Rs.18.80 per sqft
approx.
Putty CostingPutty Costing
Cost on Mala Finish Plaster
Material Cost = Rs. 2.50 per sqft
Labour Cost = Rs. 2.50 per sqft
T...
Painting CostPainting Cost
Cost of Painting
Emery Paper + Tools +
Labour = Rs. 5 per sqft
1.Cost of Hacking = Rs.0.50
2.Cost of Rough Plaster = Rs.7.00
3.Cost of Smooth Plaster = Rs.11.00
4.Cost of Curing = Rs.0....
Over RCCOver RCC
Beam /Slab and Column (No Hacking)Beam /Slab and Column (No Hacking)
Saving
Saving of chiseling cost
= Rs.0.50 per sqft
No plaster required on RCCNo plaster required on RCC
Saving
Saving of plaster =
Rs.18.80 per sqft
Application ofApplication of
Superstucco on RCCSuperstucco on RCC
Cost of Superstucco
Levelling of RCC joints + Cleaning
t...
Putty over SuperstuccoPutty over Superstucco
Cost of Putty
Scaffoldings + Tools + 2
Coats of Putty
(Material + Labour) = R...
No curing required
over the surface
Saving
Saving of Curing Cost =
Rs.0.30 per sqft
1. Cost of 2 coats of
Superstucco
over RCC = Rs. 12.00 per sqft
2. Cost of 2 coats of Putty
over Superstucco = Rs. 5.00 pe...
SavingsSavings
There is a saving of Rs.10.80/- per
sqft if costing compared with
Summary 1
Time of application reduces to ...
AdvantagesAdvantages
You can avoid painting over final Putty
finish.
If more line and leveling required, then
Birla White ...
No Properties Stucco Render
1 Appearance
Free flowing
powder
Not so Free
Flowing
2 Colour Light Grey Grey
3 Water demand, ...
No hacking of concrete is required.
No water curing is required.
It can be applied over moist surfaces
No primer is requir...
PowergroutPowergrout
• Powergrout is a cement
-based material consisting
of OPC cement, additives
and graded sand. It is a
ready to use dry pow...
• Insulator segment,
Repairs to roads,
Airstrips, Floors, etc.
Crack filling, Repairs
to bridges / bridge
decks, Defense
e...
Very high strength development at very short span of time.
No water curing required
Excellent material for repair of Honey...
ReadiplastReadiplast
Features
Readiplast is a ready mix cement
plaster / render with a high quality
polymer additives. It can be used on
inner ...
Advantages
Smooth plaster
Less curing
Least rebound
Time saving
Light coloured plastered walls with uniform quality
Durabl...
Thank You!
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
Building products presenation (2)
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Building products presenation (2)

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Building products presenation (2)

  1. 1. A Flagship Company of Welcomes You
  2. 2. By
  3. 3. Autoclaved Aerated Concrete
  4. 4. Introduction Formed as a result of reaction of Aluminum on a proportionate blend of lime, cement & Fly ash, the hydrogen gas that escapes creates millions of tiny air cells giving it a strong Cellular structure which is further strengthened by high pressure steam curing in Autoclaves known as AUTOCLAVED AERATED CONCRETE .
  5. 5. AAC –Light Weight Product 600 1200 1800 1920 2400 0 500 1000 1500 2000 2500 AAC Hollow Block Cement Concrete Block Clay Bricks concrete Density (Kg/Cum ) of Various materials Density (Kg/Cum ) of Various materials
  6. 6. • Fire rating of 4 hours
  7. 7. AAC has excellent acoustic properties with an STC (Sound Transmission class) rating of 44. Acoustics
  8. 8. Pest Resistant AAC Blocks being made of inorganic minerals are Termite resistant. They also prevents growth of fungus, algae and mosses.
  9. 9. Comparison between AAC, Concrete & Brick Sr. No Parameter AAC Block Concrete Block Brick 1 Size (600x200x75-300) mm (400x200x100-200) mm (230x115x75) mm 2 Variation in dimensions +/-1mm +/-3mm +/-5mm 3 Compressive strength 35-40 kg/cm2 (As per IS : 2185) 40-50 kg/cm2 (As per IS : 2185) 25-30 kg/cm2 (As per IS : 1077) 4 Dry Density 550-600 kg/m3 (Oven dry) 1800 kg/m3 1950 Kg/m3 5 Fire Resistance 4-6 Hour depending on thickness 4 hours 2 hour 6 Sound Reduction Index (dB) 60 for 200 mm thick wall 40 for 230 mm thick wall 7 Thermal Conductivity W/ (K-m) 0.16 0.51 0.81
  10. 10. A Green Building Material …
  11. 11. Autoclaved Aerated Concrete Block (AAC) Plant at Hyderabad Fully Automatic, State of Art Plant from HESS, Netherlands
  12. 12. Aerated Autoclave Concrete Blocks
  13. 13. CLAY BRICKS AAC BLOCKS Environmental Impact One clay brick consumes 3.2 kgs of top soil No top soil consumed One sq ft of carpet area with clay brick walling will consume 25.5 kgs of top soil Uses fly ash which is a thermal power plant waste product & thus no consumption of top soil One sq ft of carpet area with clay bricks will consume 8 kgs of coal One sq ft of carpet area with AAC blocks will consume 0.9677 kgs of coal One sq ft of carpet area will emit 17.6 kgs of CO2 One sq ft of carpet area will emit 2.13 kgs of CO2 Social Impact Unorganised sector (child labour rampant in unorganised sector) Organised sector. Nation building through Corporate Governance, Statutory Labour and HR practices Does not contribute to government exchequer (taxes) Contributes to government taxes in form of Central Excise, VAT & Octroi Unhealthy working conditions, a major health hazard due to toxic gases Organised sector with state-of-the-art factory facility
  14. 14. Autoclaved Aerated Concrete Blocks
  15. 15. Autoclaved Aerated Concrete Blocks Walls Internal/External Load Bearing in low and medium rise Buildings Non Load Bearing walls in framed construction Partitions Walls Thermal Insulation Tiles Applications
  16. 16. Dry Mix Products
  17. 17. Dry Mix Plant at Wada, MumbaiDry Mix Plant at Wada, Mumbai Wada, Mumbai Fully Automatic Plant from M-Tec, Germany
  18. 18. FixoblockFixoblock
  19. 19. • Jointing Mortar is to create Thin (2-3 mm) Mortar Joints in Block work. • The application results in faster, cleaner and accurate system for construction particularly with AAC blocks of close dimensional tolerances. • High Quality, greater productivity, air tightness and waste reduction. • No water curing is required. • Higher thickness of conventional mortar joints, results in shrinkage, leading to separation cracks at beams soffits resulting in water percolation. • Very less chances of water percolation through the joints due to denseness and water repellent properties. • Economical and hassle free application with improved line and level in walls.
  20. 20. Jointing Mortar
  21. 21. TheThe final strength……final strength……
  22. 22. UltraTech “Fixoblock”
  23. 23. AAC BLOCKS Fixed on the Wall at Site with Cement : Sand Mortar (1:6) & FIXOBLOCK Load Applied on the Blocks fixed at site Cement - Sand Mortar (1:6) Failed under the Load of 28.32 kg. Load applied on the Blocks fixed with “FIXOBLOCK” Sustained the Load of 87.5 Kg & No Failure was observed.
  24. 24. Load Applied on the Blocks Fixed on the Ceiling with Fixoblock Load Sustained the Load of 55.80 KG & NO FAILURE WAS OBSERVED
  25. 25. Load Applied on the Blocks Fixed on the Ceiling with Fixoblock Load Sustained the Load of 55.80 KG & NO FAILURE WAS OBSERVED
  26. 26. Seal & DrySeal & Dry
  27. 27. • Single component grey cement based elastomeric water proofing coating applied by brush over mortar and concrete surfaces. • User friendly product. • Reliable water proofing solution over terraces, plastered surfaces, roofs, etc. Features
  28. 28. Impermeable coating withstanding capacity of 5-7 Bars on positive side. Capable of handling 1.5 Bar when applied on negative side. Extremely Good adhesion with cementitious surfaces, Abrasion Resistance as measured by wear out is only 75 micron against limit of 1000 micron. Flexible. No Water curing required after application. Easily Brush applied. Durable & economical. Advantages
  29. 29. No. Properties Results 1 Appearance Free flowing powder 2 Colour Light Grey 3 Water demand, % 32 4 Applicability Can be applied by brush 5 Touch dry, minutes 30 - 40 6 Chalking Not observed 7 Self curing Yes 8 Coverage (2 coats on concrete) 1.24 m2 / Kg 9 Tensile Adhesion test (28 days) 1.35 N/ mm2 (Req. 0.5 N/mm2 ) 10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours 11 Water impermeability Passes 7 Bar pressure(Req. 1.5 Bar ) The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing. (CFR- Code of Federal Regulations)
  30. 30. • Water proofing is important in all types of Buildings, Multiplexes, Swimming Pools, Water Reservoirs, basements, etc. • Considering seepages/ leakages through walls/roofs especially in high rain fall areas like Mumbai - Pune, Goa, Konkan belt, Southern Gujarat, etc., Seal & Dry can be used as original construction material to be applied over plaster/ RCC slabs directly. • Repairs of shrinkage cracks, dampness in walls, pools, water retaining structures, wet areas like kitchens, bathrooms, etc. Applications
  31. 31. Seal & Dry Coating Before Application
  32. 32. Cracks in China Mosaic
  33. 33. Seal & Dry 1st Coat
  34. 34. Super Stucco Super Stucco
  35. 35. • Base coat product over plaster for interiors and final finish for exteriors. • Super Stucco coat can be applied directly on Concrete surfaces. Thickness of stucco coat is about 3-5mm against conventional plaster of 10 to 12mm. • Excellent Crack Filling Material. • Finish much superior to any existing products. • Self curing material. Features
  36. 36. Residential buildings Commercial complexes Basements Parking areas Renovation Segment, etc. Applications
  37. 37. An alternative add-on ……..An alternative add-on ……..
  38. 38. Beam / Column / Slab with Chiseling / Hacking Cost of Hacking (Tools + Labour) is = Rs.0.50 per sqft
  39. 39. Rough Plaster Cost of Rough Plaster Sand + Cement + Water + Tools + Scaffoldings + Labour = Rs. 7 per sqft
  40. 40. Smooth Plaster over Rough Cost of Smooth Plaster Sand + Cement + Water + Tools + Scaffoldings + Labor = Rs.11 per sqft
  41. 41. Curing the Plaster Cost of Curing Water + Labour = Rs.0.30 per sqft
  42. 42. Chiseling / Hacking Rough Plaster Finishing Rough Plaster Curing Cost of Plastering over RCC Rs.18.80 per sqft approx.
  43. 43. Putty CostingPutty Costing Cost on Mala Finish Plaster Material Cost = Rs. 2.50 per sqft Labour Cost = Rs. 2.50 per sqft Total Cost = Rs. 5 per sqft
  44. 44. Painting CostPainting Cost Cost of Painting Emery Paper + Tools + Labour = Rs. 5 per sqft
  45. 45. 1.Cost of Hacking = Rs.0.50 2.Cost of Rough Plaster = Rs.7.00 3.Cost of Smooth Plaster = Rs.11.00 4.Cost of Curing = Rs.0.30 5.Cost of Putty = Rs.5.00 6.Cost of Painting = Rs.5.00 Total= Rs. 27.80 approx. Summary 1Summary 1
  46. 46. Over RCCOver RCC
  47. 47. Beam /Slab and Column (No Hacking)Beam /Slab and Column (No Hacking) Saving Saving of chiseling cost = Rs.0.50 per sqft
  48. 48. No plaster required on RCCNo plaster required on RCC Saving Saving of plaster = Rs.18.80 per sqft
  49. 49. Application ofApplication of Superstucco on RCCSuperstucco on RCC Cost of Superstucco Levelling of RCC joints + Cleaning the surface + Scaffoldings + Tools + Emery Paper + 2 Coats of Superstucco (Material + Labour) = Rs. 12 per sqft (Thickness: 5-7mm)
  50. 50. Putty over SuperstuccoPutty over Superstucco Cost of Putty Scaffoldings + Tools + 2 Coats of Putty (Material + Labour) = Rs. 5 per sqft
  51. 51. No curing required over the surface Saving Saving of Curing Cost = Rs.0.30 per sqft
  52. 52. 1. Cost of 2 coats of Superstucco over RCC = Rs. 12.00 per sqft 2. Cost of 2 coats of Putty over Superstucco = Rs. 5.00 per sqft Total = Rs.17.00 per sqft Summary 2Summary 2
  53. 53. SavingsSavings There is a saving of Rs.10.80/- per sqft if costing compared with Summary 1 Time of application reduces to 50 % as compared with Plastering
  54. 54. AdvantagesAdvantages You can avoid painting over final Putty finish. If more line and leveling required, then Birla White LevelPlast or Conventional Putty can be applied.
  55. 55. No Properties Stucco Render 1 Appearance Free flowing powder Not so Free Flowing 2 Colour Light Grey Grey 3 Water demand, % 27 25-35 4 Workability Very Good Not so Good 5 Touch dry, minutes 30 - 40 60 6 Self curing Yes Min 7 Days Curing 7 Thickness, mm 2 – 6 12-28 8 Tensile Adhesion test (15 days) 0.43 N/ mm2 0.15 N/ mm2 9 Tensile Adhesion test (28 days) 0.8 N/ mm2 (Req. 0.3 N/mm2 ) 0.25-0.3 N/ mm2 10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours > 1 ml in 24 Hrs Test report of Super Stucco : Wacker laboratory, India & Singapore.
  56. 56. No hacking of concrete is required. No water curing is required. It can be applied over moist surfaces No primer is required over stucco coat before application of paint. The surface after application will be water resistant. Advantages
  57. 57. PowergroutPowergrout
  58. 58. • Powergrout is a cement -based material consisting of OPC cement, additives and graded sand. It is a ready to use dry powder, grey in colour and free flowing. It gives high-early strength in very short span of time. Features
  59. 59. • Insulator segment, Repairs to roads, Airstrips, Floors, etc. Crack filling, Repairs to bridges / bridge decks, Defense establishments. Applications
  60. 60. Very high strength development at very short span of time. No water curing required Excellent material for repair of Honey combed concrete. Fixing of bolts, fasteners etc. Non-expansive. Gives non-bleeding homogeneous mass. Self compacting obviates the need of vibration. Advantages
  61. 61. ReadiplastReadiplast
  62. 62. Features Readiplast is a ready mix cement plaster / render with a high quality polymer additives. It can be used on inner and outer walls. It can be used on brick, block, stone walls as well as concrete surfaces. It is water resistant with high quality and sustainability. Rendering with Readiplast have lesser chances of developing cracks. Made with graded sand which enhances the durability.
  63. 63. Advantages Smooth plaster Less curing Least rebound Time saving Light coloured plastered walls with uniform quality Durable plaster
  64. 64. Thank You!

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