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Seminário de Tecnologias2012Innovations in Software forRapid PrototypingKarel BransBusiness Development Manager – Software...
Content• Introduction to Materialise• Overview Software Solutions for Industrial RP  applications + Examples  • Engineerin...
Introduction to Materialise:• Started in 1990• Currently over 800 employees worldwide• HQ in Belgium, offices all around t...
Introduction to Materialise:                            Materialise Global Presence                                       ...
Introduction to Materialise:   3 Core Competences           Additive         Manufacturing                      Medical   ...
Introduction to Materialise:          3 Core Competences1 Additive Manufacturing    • Layer by layer production of parts  ...
Introduction to Materialise:         3 Core Competences2 Digital CAD  • Represent 3D volume by triangles  • Design automat...
Introduction to Materialise:           3 Core Competences 3 Medical Image Based Engineering and ManufacturingFrom CT/MR im...
Introduction to Materialise:   3 Core Competences           Additive         Manufacturing                      Medical   ...
Introduction to Materialise:                      3 core competences in 8 focused business units                          ...
Introduction to Materialise:                    Software for Additive Manufacturing                                       ...
Overview Software Solutions for Industrial                       RP applications                                          ...
Engineering & design on STLLightweight technologiesScaled models (wind tunnel)wall thickness adjustements, design fixtures...
Engineering & design on STL:Topology Optimisation                               14
Engineering & design on STL:Topology Optimisation                               15
Engineering & design on STL:                 3D TexturingCreate texture on STL data:Decide where to apply the textureUse a...
Engineering & design on STL:3D Texturing                               17
AM preparation with Magics                              Fix and             Enhance and          Prepare the        Print ...
AM preparation with Magics• Examples:  •   Fixing  •   Cutting  •   Structures  •   Sintermodule  •   FormFit  •   Trapped...
AM preparation with Magics:             Magics SintermoduleSave money by optimizing your builds  Lower your powder consump...
AM preparation with Magics:                  Magics Sintermodule - Powder SavingsPowder savings based on nest density incr...
AM preparation with Magics:Magics Sintermodule - Powder Savings
AM preparation with Magics:Magics FormFit: Solution for shipping parts                                       23
e-Stage: Automatic SupportGeneration for Stereolithography                                   24
e-Stage: What is e-Stage?what:     single button solution for          intelligent & automated support generationaim:     ...
Which benefits does e-Stage bring to you?• e-Stage reduces lead time and improves quality in  several steps of the process...
Impact of e-Stage at Materialise and       customers• At Materialise about 99% of SLA parts are made  with e-Stage support...
e-Stage Video                28
Conclusion                                                                             Post  2D to 3D   Engineering       ...
Build processorThank you! Manage installed printers  out of 1 central location  through an intuitive user interface Add a ...
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MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de Tecnologias Robtec - 2012

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Transcript of "MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de Tecnologias Robtec - 2012"

  1. 1. Seminário de Tecnologias2012Innovations in Software forRapid PrototypingKarel BransBusiness Development Manager – Software for Additive Manufacturing 1
  2. 2. Content• Introduction to Materialise• Overview Software Solutions for Industrial RP applications + Examples • Engineering and Design on STL: 3-matic • Lightweight and Topology optimization • Texturing: Solution for applying textures on complex surfaces • Data preparation with Magics: Magics • Fixing, cutting, structures, ... • Sintermodule: 3D Nesting for Selective Laser Sintering • FormFit: Solution for shipping parts • e-Stage: Automatic Support Generation for Stereolithography• Conclusion
  3. 3. Introduction to Materialise:• Started in 1990• Currently over 800 employees worldwide• HQ in Belgium, offices all around the world• Technology company• Active in the field of Additive Manufacturing... 3
  4. 4. Introduction to Materialise: Materialise Global Presence Ukraine TurkeyUSA Japan China Hong Kong Taiwan United Kingdom Czech Malaysia Belgium Singapore Republic Germany Austria Italy France Spain Portugal Australia Production Unit Offices Agents
  5. 5. Introduction to Materialise: 3 Core Competences Additive Manufacturing Medical Image BasedDigital CAD Engineering and Manufacturing 5
  6. 6. Introduction to Materialise: 3 Core Competences1 Additive Manufacturing • Layer by layer production of parts (3D Printing) • No need for tools, only 3D design required • Very few limitations in part complexity • Broad range of technologies • 315.000 parts printed in 2011 • Machine park of 80+ machines 6
  7. 7. Introduction to Materialise: 3 Core Competences2 Digital CAD • Represent 3D volume by triangles • Design automation
  8. 8. Introduction to Materialise: 3 Core Competences 3 Medical Image Based Engineering and ManufacturingFrom CT/MR images …to anatomical engineering ...to physical models
  9. 9. Introduction to Materialise: 3 Core Competences Additive Manufacturing Medical Image BasedDigital CAD Engineering and Manufacturing 9
  10. 10. Introduction to Materialise: 3 core competences in 8 focused business units SAM AMS Software for AM .MGX RapidFit+ SOFTWARE PRODUCTION SERVICESi.materialise Biomedical Cranio-maxillofacial Orthopaedics 10
  11. 11. Introduction to Materialise: Software for Additive Manufacturing SAM AMS Software for AM .MGX RapidFit+ SOFTWARE PRODUCTION SERVICESi.materialise Biomedical Cranio-maxillofacial Orthopaedics 11
  12. 12. Overview Software Solutions for Industrial RP applications Post 2D to 3D Engineering AM/RP Quality Production processing & Data & design preparation control shipping FEA, windtunnels, Magics engineering, ... Build Mimics Formfit &Mimics 3-matic e-Stage processor 3-matic Rapidfit+ + + Streamics 12
  13. 13. Engineering & design on STLLightweight technologiesScaled models (wind tunnel)wall thickness adjustements, design fixtures, add ribs for clay...Texturingaesthetic and functional textures 13
  14. 14. Engineering & design on STL:Topology Optimisation 14
  15. 15. Engineering & design on STL:Topology Optimisation 15
  16. 16. Engineering & design on STL: 3D TexturingCreate texture on STL data:Decide where to apply the textureUse a bitmap with a 2D textureAutomatically convert to a 3D texture
  17. 17. Engineering & design on STL:3D Texturing 17
  18. 18. AM preparation with Magics Fix and Enhance and Prepare the Print better Import files prepare files edit data platform partsImport nearly all Create waterthight Add logos, series Duplicate parts View slicesfile formats and data numbers, etc Orient parts Detect collisionsnative color Correct problems Apply textures Define no-build Save platformsinformation Create short-cuts Perform boolean zones Generate reports to suit your workflow operations in a user-friendly Hollow parts interface Perform cuts, ... Magics AutoFab Suite is the ideal solution for professional users of additive metal melting processes.
  19. 19. AM preparation with Magics• Examples: • Fixing • Cutting • Structures • Sintermodule • FormFit • Trapped Volumes 19
  20. 20. AM preparation with Magics: Magics SintermoduleSave money by optimizing your builds Lower your powder consumption and production costs Save money by reducing data preparation time Increase nest density and pack more parts in same build enveloppe
  21. 21. AM preparation with Magics: Magics Sintermodule - Powder SavingsPowder savings based on nest density increase from 6% to 7%Nest density 6% Nest density 7%Height 148 mm Height 126 mm 21
  22. 22. AM preparation with Magics:Magics Sintermodule - Powder Savings
  23. 23. AM preparation with Magics:Magics FormFit: Solution for shipping parts 23
  24. 24. e-Stage: Automatic SupportGeneration for Stereolithography 24
  25. 25. e-Stage: What is e-Stage?what: single button solution for intelligent & automated support generationaim: optimize support for your application
  26. 26. Which benefits does e-Stage bring to you?• e-Stage reduces lead time and improves quality in several steps of the process 1. Minimize Lead Time and Cost: • Very strong reduction of support design time • Saving resin and build time • Strong reduction of support removal time 2. Reliable Quality: • Support generation is repeatable and traceable • Less build failures and improved part quality • Minimal surface contact preserves surface integrity 26
  27. 27. Impact of e-Stage at Materialise and customers• At Materialise about 99% of SLA parts are made with e-Stage supports!• e-Stage works with annual licenses • Until now, ALL customers have renewed the licenses every year! 27
  28. 28. e-Stage Video 28
  29. 29. Conclusion Post 2D to 3D Engineering AM/RP Quality Production processing & Data & design preparation control shipping FEA, windtunnels, Magics engineering, ... Build Mimics Formfit &Mimics 3-matic E-tools processor 3-matic Rapidfit+ + + Streamics 29
  30. 30. Build processorThank you! Manage installed printers out of 1 central location through an intuitive user interface Add a printer with only few mouse clicksContact:platform Configure yourkarel.brans@materialise.be by defining platform properties specific to a selected printer Print and consult real time machine information Configure your parts by selecting properties for each individual part Auto place your parts Submit your print job with one mouse click 30
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