3º Workshop Robtec MG - Sheet Metal USA

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3º Workshop Robtec MG - Sheet Metal USA

  1. 1. PPrototype Manufacturingrototype Manufacturing -- USAUSA 200.000 Sq. ft. Of Manufacturing Over 250 skilled employees Over 100Stamping Presses 53 CNC Machines 23 Laser Cutting Systems 3 and 5 Axis 15 robotic Weld arms, 39 Manual weld stations MIG, TIG, and Laser Welding 15 Spot Weld Machines 15 Injection Mold Presses Manufacture Of parts and Complete Robot Welded Assembly done in-house
  2. 2. OOur Expertiseur Expertise Prototype and short run production for metal stampings, weldedassemblies, plastic injection molding, castings, and high precision cnc machining Urgent Requests And Quick Turn Around Projects Around The Clock Service 24/7 Equipment & Technical Expertise Experience and ability to get the job done right and on time
  3. 3. MMetal Stampingsetal Stampings Over 100 StampingOver 100 Stamping
  4. 4. PProduction Intent Robotic weldingroduction Intent Robotic welding Weld Study on All Cradles Production Weld Wire Production Gas Mixture Cut + Etch on each Weld Certified Weld Inspector approval for each cradle North American Automotive Metric Standard ( NAAMS ) Software is used to verify all welds meet Print spec 15 robotic weld arms15 robotic weld arms
  5. 5. RRobotic weldingobotic welding Robotic Weld SubRobotic Weld Sub--AssyAssy
  6. 6. CChassis Assemblieshassis Assemblies 4040--50 Components : 450 Components : 4--6 week delivery6 week delivery
  7. 7. BBanjo Axle Assemblyanjo Axle Assembly Stampings, Castings, Robotic Welding, MachiningStampings, Castings, Robotic Welding, Machining
  8. 8. FFrame / module assemblyrame / module assembly 2 Gantry weld systems2 Gantry weld systems
  9. 9. FFull truck frameull truck frame Stamping, Laser Cutting,Robotic Welding: 200Stamping, Laser Cutting,Robotic Welding: 200 part numberspart numbers
  10. 10. LLarge Metal Stampingarge Metal Stamping 15 presses over 1000 tons15 presses over 1000 tons
  11. 11. Spot WeldingSpot Welding 15 Spot Weld Machines15 Spot Weld Machines
  12. 12. SSeating Assemblieseating Assemblies Structures and MechanismsStructures and Mechanisms
  13. 13. LLaser Cuttingaser Cutting (15 ) 5(15 ) 5--Axis Lasers / ( 8 ) 3Axis Lasers / ( 8 ) 3--Axis LasersAxis Lasers
  14. 14. CCNC MachiningNC Machining 53 CNC machines: up to 1153 CNC machines: up to 11’’x 17x 17’’TravelTravel 53 CNC machines : up to 11’ x 17’Travel
  15. 15. MMachined Castingsachined Castings All high precision machining done inAll high precision machining done in--househouse
  16. 16. HHigh Definition Stampingsigh Definition Stampings Presses up to 7000 TonsPresses up to 7000 Tons
  17. 17. CCNC Tube BendingNC Tube Bending YY--Axis Feed for Minimal Material ThinningAxis Feed for Minimal Material Thinning
  18. 18. HHigh Pressure Hydroformingigh Pressure Hydroforming Up to 58,000 PSIUp to 58,000 PSI
  19. 19. PPrecision Injection Moldingrecision Injection Molding High Precision insert molded housingsHigh Precision insert molded housings
  20. 20. IInn--House CapabilityHouse Capability • Tooling Design and Manufacturing • CNC Machining • 3-Axis Laser Cutting • 5-Axis Laser Cutting • Metal Stamping • CNC Tube Bending • Hydroforming • Production Intent Robotic MIG Welding • Spot Welding • Injection Molding • Patterns and Castings • Wire EDM
  21. 21. Thank youThank you Maiores Informações: Eduardo Fernandes da Fonseca Fone: 011 9620-6806 efonseca@robtec.com www.robtec.com

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