Laser Scanning Industrial Installations

Laser Scanning - index Laser scanning explained Traditional versus new Tools The concept Application areas From scanning to modelling Adding intelligence Client benefits and resources Contact

Laser scanning explained

Traditional versus new

Tools

The concept

Application areas

From scanning to modelling

Adding intelligence

Client benefits and resources

Contact

Traditional vs New Engineering and Plant design in 3D, the ‘traditional’ way : Maquette building Design Reviews.

Traditional vs New Maquette building Design Reviews. Taking a ‘New school’ approach to an ‘Old school’ technique’ The 3D model not only facilitates the engineering and design process, but also drawing generation, during all phases of project execution, from Feasibility to Commissioning & Start-up.

Hardware Laserscanning Software For Engineering and 3D Design: Each discipline (Process, Piping, Civil, Mechanical etc) have their own specific (CAD) software tools. Plant engineering / design software: Bentley AutoPlant. Leica Cyclone and Z+F LFM HDS 4500 - Optimal effective range 1-25 m. - Accuracy of 2 - 6 mm. - Max. 500000 scanpoints / sec. - covers a 360 x 310 degree field of view. - Eyesafe laser (CLASS III) HDS 6000 - Increased effective range up to 80 m. - Higher scan density - Higher sensitivity. - Higher accuracy - Less noise. - Integrated battery and data storage. Tools

Hardware

Laserscanning

Software

For Engineering and 3D Design: Each discipline (Process, Piping, Civil, Mechanical etc) have their own specific (CAD) software tools.

Plant engineering / design software: Bentley AutoPlant.

Leica Cyclone and Z+F LFM

The concept (I) The laserscanner sweeps a narrow pulsing laser beam over the object. Range measurements are calculated for every pulse. The resulting positions are displayed graphically as a 3D cloud of coordinates: The ‘Pointcloud’ Point cloud Real object

The concept (II) Point cloud CAD Modelling VR Training Optimize Add color information An exact 3D ‘as-built’ representation in photographic quality. 3D model (total or combined) Application areas Color information added to the scans is an optional feature. optional Total or partial transformation to 3D models facilitates usage in various application areas

The concept (III) Exact 3D ‘as built’ represention Higher accuracy Better detail Less obtrusive Safer Interface with 3D CAD Reduced modelling time Improved visualization Improved Interference checking WHY LASER SCANNING ? Limited survey time Complex objects High density objects Hard to reach areas Unsafe areas (heat, gas) Data re-use important Copy existing situation Constructability issues High failure cost risk WHEN LASER SCANNING ?

Exact 3D ‘as built’ represention

Higher accuracy

Better detail

Less obtrusive

Safer

Interface with 3D CAD

Reduced modelling time

Improved visualization

Improved Interference checking

Limited survey time

Complex objects

High density objects

Hard to reach areas

Unsafe areas (heat, gas)

Data re-use important

Copy existing situation

Constructability issues

High failure cost risk

Examples drawing generation Equipment arrangement drawings. Structural steel drawings. Piping fabrication drawings. (arrangements, isometrics etc.)

From scanning to modeling Our modeling technique is currently used to generate ‘as built’ 3D models of complete plants.

From scanning to modeling New design integrated with the existing situation: Pointcloud models combined with 3D CAD models.

From scanning to modeling

From scanning to modeling As built modeling for detailed engineering.

3D Project environment. Existing 3D Project environment New 3D Project environment Including scan data.

Clash detection, 3D model-Laserscan

Endless possibilities Detailed measuring. Virtual Reality training. Interference detection. Investigations (corrosion, process flaws, production loss, etc)

Detailed measuring.

Virtual Reality training.

Interference detection.

Investigations (corrosion, process flaws, production loss, etc)

Our clients benefit Reduction in the cost of survey work by up to 70%, combined with minimal disruption and improved personnel safety. Minimization of rework costs and drive construction growth costs to below 3% or less on revamp projects. Re-introduction of lost project execution flexibility in a time of relentless project schedule reduction. Overall quality level increase results in enhanced accountability of engineering. Creation of more flexibility to make required (design) adjustments to already implemented functions. Integral approach from all disciplines benefits team work attitude and promotes transparency of information towards our client.

Reduction in the cost of survey work by up to 70%, combined with minimal disruption and improved personnel safety.

Minimization of rework costs and drive construction growth costs to below 3% or less on revamp projects.

Re-introduction of lost project execution flexibility in a time of relentless project schedule reduction.

Overall quality level increase results in enhanced accountability of engineering.

Creation of more flexibility to make required (design) adjustments to already implemented functions.

Integral approach from all disciplines benefits team work attitude and promotes transparency of information towards our client.

Our clients… Shell Moerdijk Shell Pernis Dupont Dordrecht Dupont Mechelen Shin-Etsu PVC DRSH (Slibverbranding) KANEKA AVR Engelhard / BASF Q8 DSM Corus / Tata Schiphol Airport RWZI Beverwijk Essent AZN Moerdijk Sasol

Shell Moerdijk

Shell Pernis

Dupont Dordrecht

Dupont Mechelen

Shin-Etsu PVC

DRSH (Slibverbranding)

KANEKA

AVR

Engelhard / BASF

Q8

DSM

Corus / Tata

Schiphol Airport

RWZI Beverwijk

Essent

AZN Moerdijk

Sasol

About us… Contact About Industrial Installations References www.industrial-installations.com Laser Scanning – RHK Industrial Installations: J.H. (Eric) Borst Tel.: +31 (0)78 6522522 Direct: +31 (0)78 6522363 Fax.: +31 (0)78 6186011 Mobile: +31 (0)6 22460829 E-mail: [email_address]