www.ifm.com

Innovations 2013/2014
TOP PRODUCTS

Position sensors
Capacitive sensors
IO-Link sensor for position and level detection

(11.2013)

4-

5

(11.2...
Position sensors

The first capacitive sensor
with IO-Link
IO-Link sensor for position
and level detection
Easy parameter ...
Position sensors
Capacitive sensors

Type

Output
stage

[mm]

Setting
range
[mm]

Communication
interface

Housing materi...
Position sensors

High-performance “O6 wetline”
photoelectric sensors
Tiny yet powerful photocells
for the food industry
S...
Position sensors
Infrared sensors / red light sensors

Light
spot diameter
[mm]

[mm]

Light-on /
dark-on mode

Current
co...
Position sensors

Range

Light
spot diameter
[mm]

[mm]

Light-on /
dark-on mode

Current
consumption
[mA]

Switching
freq...
Position sensors
Infrared sensors / red light sensors

Accessories
Description

Order
no.

Type of light

red light 633 nm...
Position sensors

PMDLine series – a new generation
of photoelectric sensors
O5D with display – first
standard photocell w...
Position sensors
Laser sensors / distance measurement sensors

Measuring
range
[mm]

Background
suppression
[m]

Switching...
Position sensors

PMDLine M30: This photoelectric
sensor is all set
OID with easy-turn concept –
photoelectric sensor with...
Position sensors
Laser sensors / distance measurement sensors

Measuring
range
[mm]

Background
suppression
[m]

Switching...
Sensors for motion control

Precision for all inclinations
Sensor for precise measurement of angles of inclination
on X an...
Sensors for motion control
Inclination sensors

Ideal for different applications
The sensors allow complete CAN integratio...
Safety technology

Certified safety for mobile
machines
Powerful 32-bit
SafetyController with TÜV
approval
Safety controll...
Safety technology
Safety controllers

• Developed to current safety standards
Almost all mobile machines have functions th...
Process sensors

A quantum leap in flow rate
measurement technology
Inline flow sensor for precise
measurement of liquids ...
Process sensors
Flow sensors / flow meters

Application: Machine tools, solar and water industries.
For conductive liquids...
Process sensors

For the detection of very hot
objects
First compact infrared temperature sensor with display and
operatin...
Process sensors
Temperature sensors

Description

Temperature
range
[°C]

Wave length
range
[μm]

Distance ratio /
angle o...
Process sensors

Temperature transmitter with
display and IO-Link
First transmitter with
display and IO-Link for
food appl...
Process sensors
Temperature sensors

Nominal length

Temperature range
(scaled 4...20 mA)

Order
no.

Further technical da...
Condition monitoring systems

Intelligent vibration switch –
simply smart
Online monitoring of
vibration severity accordin...
Condition monitoring systems
Vibration monitoring systems

Vibration sensor VN
Process connection via M12 x 1 and M8 x1 co...
Power supplies

Addition to the 24 V power
supply family
3.3 to 20 A with high
efficiency in a slim design
Particularly sp...
Power supplies
24 V DC power supplies

Output current
permanent / peak
at 24 V

Input voltage
[V AC]

Peak
switch-on curre...
Industrial communication

Addition to the AS-i power
supply family
2.8 to 8 A with high efficiency
in a slim design
High e...
Industrial communication
AS-Interface power supplies /
earth fault monitors

Output current
permanent / peak

Input voltag...
Position sensors
Inductive sensors
Suitable for industrial, mobile, cooling and lubricating applications
Inductive sensors...
Industrial communication
AS-Interface I / O modules
AS-i CompactM8 modules with reliable ecolink connection

(04.2013)

76...
Position sensors

One for all – a single inductive
sensor for three applications
Suitable for industrial,
mobile, cooling ...
Position sensors
Inductive sensors

Connection

Sensing range

Electrical design

Order no.
Output function
normally open
...
Position sensors

Inductive sensors for extremely
high ambient temperatures
Resistant to temperatures
up to 180 °C
Ideal f...
Position sensors
Inductive sensors

Type

Dimensions
Length
[mm]

Sensing range

Installation

Switching
frequency
[Hz]

5...
Position sensors

The new generation of ATEX
protection
Inductive and capacitive
sensors for use in dust and
gas areas
Rob...
Position sensors
Inductive sensors
capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

Output fu...
Position sensors

Dimensions

Sensing range

Operating voltage

Output function

Category

Order
no.

[mm]

[mm]

[V]

10....
Position sensors
Inductive sensors
capacitive sensors

Dimensions

Sensing range

Operating voltage

[mm]

[mm]

Output fu...
Position sensors

Touch sensor – start, stop and
acknowledge
Capacitive touch sensors in
compact cylindrical design
Dynami...
Position sensors
Capacitive sensors

Type

Evaluation principle

Connection

Housing material

Protection

Current rating
...
Position sensors

Flush-mount cylinder sensors for
weld-field detection
Only T-slot sensors with
stable signal, independen...
Position sensors
Cylinder sensors

Type /
Dimensions
[mm]

Electrical
design

f

Protection rating/
protection class

Ambi...
Position sensors

Photocell with easy setting for
tough environments
Extremely robust
photoelectric sensors for
industrial...
Position sensors
Infrared sensors / red light sensors

Range

Light spot
diameter
[mm]

[m]

Light-on /
dark-on mode

Curr...
Sensors for motion control

New absolute encoders
Cost-optimised absolute
encoders – more functions
and bus interfaces
Sin...
Sensors for motion control
Encoder

Ø shaft

Resolution

[mm]

Interface

Operating
voltage
[V DC]

Protection
class

Hous...
Sensors for motion control

Safe monitoring of speeds
Safe speed monitor uses
standard sensors as pick-ups
Easy parameter ...
Sensors for motion control
Systems for pulse evaluation

More functions
Automatic or manual reset of overspeed is possible...
Sensors for motion control

Analogue frequency transmission
Frequency-to-current converter
for the conversion of pulse
seq...
Sensors for motion control
Pulse evaluation systems

Function

Nominal voltage

Analogue outputs

Pulse inputs

Order
no.
...
Sensors for motion control

Rotational speed monitoring and
standstill detection
Speed monitor family with
extended functi...
Sensors for motion control
Pulse evaluation systems

Switching function

Nominal voltage

Analogue
outputs

Pulse
inputs

...
Sensors for motion control

The taming of physical variables
Threshold relay for the
detection and processing of
analogue ...
Sensors for motion control
Pulse evaluation systems

Switching function

Nominal voltage

Analogue
outputs

Analogue
input...
Sensors for motion control

Direction monitoring
Direction monitor with
integrated rotational speed
and standstill monitor...
Sensors for motion control
Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pul...
Sensors for motion control

Monitor relative speed to
eliminate slip-ups
Slip monitor with integrated
speed monitoring
One...
Sensors for motion control
Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pul...
Sensors for motion control

Monitor absolute speed
difference to keep it straight
Synchronous monitor for slip
and synchro...
Sensors for motion control
Pulse evaluation systems

Switching function

Nominal voltage

Pulse inputs

Order
no.

[V]
Pul...
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
Ifm Innovations English 2013-2014
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Ifm Innovations English 2013-2014
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Ifm Innovations English 2013-2014

  1. 1. www.ifm.com Innovations 2013/2014
  2. 2. TOP PRODUCTS Position sensors Capacitive sensors IO-Link sensor for position and level detection (11.2013) 4- 5 (11.2013) 6- 9 (04.2013) (04.2013) 10 12 - 11 13 (11.2013) 14 - 15 (04.2013) 16 - 17 (11.2013) 18- 19 (11.2012) (11.2013) 20 22 - 21 23 (11.2012) 24 - 25 (04.2013) 26 - 27 (04.2013) 28 - 29 Photoelectric sensors for general applications High-performance “O6 wetline” photoelectric sensors Laser sensors / distance measurement sensors First standard photocell with time of flight measurement Photoelectric sensor with time of flight measurement and easy-turn Sensors for motion control Inclination sensors Precision for all inclinations Safety technology Safety controllers Powerful 32-bit SafetyController for mobile machines Process sensors Flow sensors / flow meters A quantum leap in flow rate measurement technology Temperature sensors Infrared temperature sensor with display / operating unit on the sensor Temperature transmitter with display and IO-Link Condition monitoring systems Vibration monitoring systems Online vibration monitoring according to ISO 10816 Power supplies 24 V DC power supplies 3.3 to 20 A with high efficiency in a slim design AS-i power supplies 2.8 to 8 A with high efficiency in a slim design 3
  3. 3. Position sensors The first capacitive sensor with IO-Link IO-Link sensor for position and level detection Easy parameter setting via IO-Link before installation of the sensor Versatile data processing via IO-Link Normally open / normally closed freely selectable Clearly visible indication of the switching status Easy installation with mounting adapters and cable ties New features For this new product line, the existing capacitive sensors were enhanced with IO-Link. All further data as well as the order numbers remain the same. Application Capacitive sensors detect bulk materials or liquids through non-metallic vessel walls. Typical applications for product detection can be found in the semiconductor, paper and wood industries. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface. This can be done using the USB interface E30396 or a memory plug. Data transmission A standard M12 cable transmits process data, parameters and diagnostic information to a connected IO-Link master. When IO-Link is not in use, the sensor works with one switching output. 4
  4. 4. Position sensors Capacitive sensors Type Output stage [mm] Setting range [mm] Communication interface Housing material Protection rating / class Order no. 4...24 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5065 M18 x 1 PNP / NPN* M18 x 1 PNP 4...24 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5066 M18 x 1 PNP 2...14 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KG5071 M30 x 1.5 PNP / NPN* 5...40 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KI5082 M30 x 1.5 PNP 5...40 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, II KI5083 IP 65, IP 67, III KI5084 M30 x 1.5 PNP / NPN* 2...12 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI M30 x 1.5 PNP 2...12 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5085 M30 x 1.5 PNP / NPN* 3...26 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5086 M30 x 1.5 PNP 3...26 IO-Link 1.1 high-grade stainless steel (1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5087 Connection cable 2 m PVC· 3 wires M18 x 1 PNP / NPN* 2...14 IO-Link 1.1 PP, TPE-U IP 65, IP 67, II KG5067 M18 x 1 PNP 2...14 IO-Link 1.1 PP, TPE-U IP 65, IP 67, II KG5069 48 x 20 x 14 PNP / NPN* 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6001 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6002 Connection cable with M8 connector · 3 wires 48 x 20 x 14 PNP / NPN* 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6003 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6004 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6008 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6010 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6005 Connection cable with M12 connector · 3-wire 48 x 20 x 14 PNP 3...20 * automatic detection of the load Accessories Type Connection technology Description Order no. Type Description Order no. Mounting adapter for free-standing mounting, PBT E12153 M12 socket, 2 m black, PUR cable EVC001 Mounting adapter for pipe and tube mounting with cable ties, PA E12163 M8 socket, 2 m black, PUR cable EVC150 Memory plug, parameter memory for IO-Link sensors E30398 IO-Link interface, current consumption from USB port E30396 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors ZGS210 For further technical data please go to: www.ifm.com 11.2013 5 TOP PRODUCTS M12 connector · 3 wires
  5. 5. Position sensors High-performance “O6 wetline” photoelectric sensors Tiny yet powerful photocells for the food industry Stainless steel housing with protection rating IP 68 / IP 69K Easy adjustment via potentiometer Diffuse reflection sensors with reliable background suppression Object colour has no influence on the range Also available as through-beam or retro-reflective system Best optical performance The diffuse reflection sensors distinguish themselves by reliable background suppression, even in case of highly reflective backgrounds. The sensing range is independent of the characteristics and colour of the object to be detected. A special feature is the automatic sensitivity compensation that guarantees reliable operation even in steam, smoke or highly reflective environments. Ideal for food applications The potentiometers are provided with a double seal and are, like the front pane, embedded flush to allow residue-free cleaning. The transparent black housing cover ensures that, even in bright lighting conditions, the LEDs are highly visible. The coated front pane is made of resistant, shatterproof plastic. 6
  6. 6. Position sensors Infrared sensors / red light sensors Light spot diameter [mm] [mm] Light-on / dark-on mode Current consumption [mA] Switching frequency [Hz] 2...200 8* 2...200 8* adjustable 20 1000 Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC 5...500 15* adjustable 20 1000 Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC 5...500 15* adjustable 20 1000 Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC 50...5000 150** adjustable 20 1000 Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC 50...5000 150** adjustable NPN PNP O6H305 O6H301 PNP O6T304 O6T300 PNP O6T305 O6T301 PNP O6P304 O6P300 NPN Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC O6H300 NPN 1000 O6H304 NPN 20 PNP NPN adjustable Order no. NPN Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC Order no. PNP O6P305 O6P301 20 1000 20 – O6S300 – O6S301 Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC 0...10000 300* – Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC 0...10000 300* – 20 Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC 0...10000 – adjustable NPN 1000 O6E304 O6E300 NPN PNP 1000 20 PNP O6E305 O6E301 Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC 0...10000 – adjustable 20 * at maximum range ** referred to prismatic reflector Ø 80 mm Wiring diagram Dimensions 21 3 13 1 L+ M3 3 L BN L+ BK BU 2 x LED 21 3 BN M3 L+ 3 L BU BN L+ BK L L+ L BU 1 3 L L+ L 2,8 25,4 34,8 13 1 4 2,8 25,4 34,8 4 LED 7 TOP PRODUCTS Range
  7. 7. Position sensors Range Light spot diameter [mm] [mm] Light-on / dark-on mode Current consumption [mA] Switching frequency [Hz] 2...200 8* 2...200 8* adjustable 1000 Diffuse reflection sensor · M8 connector 3-pole · 3-wire DC 5...500 15* adjustable 20 1000 Diffuse reflection sensor · M8 connector 4-pole · 3-wire DC 5...500 15* adjustable 20 1000 Retro-reflective sensor with polarisation filter · M8 connector 3-pole · 3-wire DC 50...5000 150** adjustable 20 1000 Retro-reflective sensor with polarisation filter · M8 connector 4-pole · 3-wire DC 50...5000 150** adjustable O6H307 O6H303 PNP O6T306 O6T302 PNP O6T307 O6T303 PNP O6P306 O6P302 NPN 20 PNP NPN Diffuse reflection sensor with background suppression · M8 connector 4-pole · 3-wire DC O6H302 NPN 1000 O6H306 NPN 20 PNP NPN adjustable Order no. NPN Diffuse reflection sensor with background suppression · M8 connector 3-pole · 3-wire DC Order no. PNP O6P307 O6P303 20 1000 20 – O6S302 20 – O6S303 Through-beam sensor transmitter · M8 connector 3-pole · 2-wire DC 0...10000 300* – Through-beam sensor transmitter · M8 connector 4-pole · 2-wire DC 0...10000 300* – Through-beam sensor receiver · M8 connector 3-pole · 3-wire DC 0...10000 – adjustable NPN – adjustable O6E302 20 1000 O6E306 NPN PNP 20 1000 O6E307 O6E303 Through-beam sensor receiver · M8 connector 4-pole · 3-wire DC 0...10000 PNP * at maximum range ** referred to prismatic reflector Ø 80 mm Dimensions Wiring diagram 21 3 13 1 41,3 25,4 34,8 3 2,8 M3 M8x1 1 3 2 x LED 21 3 M3 M8x1 LED 8 2,8 41,3 25,4 34,8 13 L+ 4 1 L+ 4 L L+ L 3 L
  8. 8. Position sensors Infrared sensors / red light sensors Accessories Description Order no. Type of light red light 633 nm Operating voltage Mounting set for clamp mounting, stainless steel 10...30 Switching status indication LED yellow Operation E21272 [V DC] LED green Current rating Bracket for free-standing mounting, stainless steel [mA] 100 [V] < 2.5 Voltage drop E21271 Protection rating, class IP 65, IP 67, IP 68, IP 69K III Short-circuit protection, pulsed Protective bracket, stainless steel E21273 Ambient temperature •/• [°C] Materials Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel • Reverse polarity protection / overload protection housing lens E21081 -25...80 high-grade stainless steel (1.4404 / 316L) PPSU PMMA Connection technology Angle bracket for reflector E21269, stainless steel Mounting set for reflector E21270, clamp mounting, stainless steel Type Description E20724 Order no. Socket, M8, 2 m orange, PVC cable E20935 Prismatic reflectors for the food industry (up to 140 °C) 18 x 18 mm, Solidchem plastic E21267 56 x 38 mm, Solidchem plastic E21268 48 x 48 mm, Solidchem plastic E21269 96 x 96 mm, Solidchem plastic E21270 EVT122 Socket, M8, 5 m orange, PVC cable EVT123 Socket, M8, 2 m orange, PVC cable EVT126 Socket, M8, 5 m orange, PVC cable EVT127 Socket, M8, 2 m orange, PVC cable, LED EVT130 Socket, M8, 5 m orange, PVC cable, LED EVT131 Socket, M12, 4-pole, 5 m orange, PVC cable EVT001 Socket, M12, 4-pole, 2 m orange, PVC cable EVT064 Socket, M12, 4-pole, 5 m orange, PVC cable EVT004 Socket, M12, 4-pole, 2 m orange, PVC cable EVT067 For further technical data please go to: www.ifm.com 11.2013 9 TOP PRODUCTS Type Common technical data
  9. 9. Position sensors PMDLine series – a new generation of photoelectric sensors O5D with display – first standard photocell with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Precise time of flight measurement in housing sizes of standard photoelectric sensors Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object Switch point setting to the nearest centimetre via “+/-” buttons and display Time of flight measurement for standard sensors The O5D with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point is set easily to the nearest centimetre via “+/-” buttons and display or alternatively via IOLink, which also allows read-out of the actual value. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs. 10
  10. 10. Position sensors Laser sensors / distance measurement sensors Measuring range [mm] Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. 30...2000 ...20 11 < 6* <5 < 75 cm O5D100 30...2000 ...20 11 < 6* <5 < 75 inch O5D101 * black (6 % remission) in case of max. range Accessories Type Common technical data Description Mounting bracket for rod, complete set incl. clamp Order no. E21083 visible laser light 650 nm Type of light Extraneous light on the object Dimensions E21084 max. 8 [mm] 56 x 18,2 x 46,5 [V DC] 10...30 Switching status indication LED yellow Operation LED Operating voltage Protective bracket for rod, complete set incl. clamp [klx] Distance value Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938 OUT1: NO OUT2: NC Output function Current rating Cube for mounting on an aluminium profile, M10 thread, diecast zinc E20951 [mA] Protection rating, protection class • Reverse polarity protection / overload protection E21085 Bracket for free-standing mounting •/• Ambient temperature Material E21087 2 x 100 IP 65,IP 67 II Short-circuit protection, pulsed Universal angle bracket green 3-digit alphanumeric display [°C] housing / plug adapter front pane / LED window bezel operator interface -25...60 PA PMMA stainless steel TPU Connection technology Type Dovetail clamp Memory plug, parameter memory for IO-Link sensors Description E21088 Order no. Socket, M12, 2 m black, PUR cable IO-Link interface, current consumption from USB port E30396 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable E30398 EVC001 EVC004 Socket, M12, 5 m black, PUR cable EVC005 ZGS210 For further technical data please go to: www.ifm.com 04.2013 11 TOP PRODUCTS Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary
  11. 11. Position sensors PMDLine M30: This photoelectric sensor is all set OID with easy-turn concept – photoelectric sensor with time of flight measurement (PMD) Reliable background suppression and colour-independent detection Simple switch point setting by rotatable setting ring (lock function) Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object IO-Link integrated, e.g. for reading the actual value Time of flight measurement for standard sensors The OID with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point can be set easily by turning the setting ring (easy turn). A scale shows the distance set. The switch point can thus be set before installation. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs. 12
  12. 12. Position sensors Laser sensors / distance measurement sensors Measuring range [mm] Background suppression [m] Switching frequency [Hz] Hysteresis [%] Spot Ø at max. range [mm] Current consumption [mA] Unit of measurement Order no. 30...2000 ...20 11 < 5* <5 < 75 cm / inch OID200 30...2000 ...20 11 < 5* <5 < 75 cm OID201 * black (6 % remission) in case of max. range Accessories Type Common technical data Description Angle bracket for type M30, stainless steel Order no. E10737 visible laser light 650 nm Type of light Extraneous light on the object [klx] Dimensions M30 x 90 mm Operating voltage Mounting clamp, with end stop for types M30, PC E11049 [V DC] 10...30 Switching status indication LED yellow Operation LED green Switch point (setting) Mounting clamp for types M30, PTB E10077 radial setting ring OUT1: NO OUT2: NC Output function Current rating Mounting set Ø 30.2 mm, clamp mounting, aluminium profile [mA] Protection rating, protection class E20875 E20873 Mounting set Ø 30.2 mm, clamp mounting, high-grade stainless steel Short-circuit protection, pulsed • Rod, 100 mm, Ø 12 mm, M10 thread, stainless steel E20938 Memory plug, parameter memory for IO-Link sensors [°C] Material housing front pane -25...60 stainless steel, PBT, PC, FPM PMMA Connection technology Type Cube for mounting on an aluminium profile, M10 thread, diecast zinc •/• Ambient temperature E20874 2 x 100 IP 65,IP 67 III Reverse polarity protection / overload protection Mounting set Ø 30.2 mm, clamp mounting max. 8 Description Order no. E20951 Socket, M12, 2 m black, PUR cable IO-Link interface, current consumption from USB port E30396 LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable E30398 EVC001 EVC004 Socket, M12, 5 m black, PUR cable EVC005 ZGS210 For further technical data please go to: www.ifm.com 04.2013 13 TOP PRODUCTS Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary
  13. 13. Sensors for motion control Precision for all inclinations Sensor for precise measurement of angles of inclination on X and Y axes High precision across the total angular range in two axes Zero point, counting direction and limit frequency adjustable Extremely low temperature drift (± 0.002 °/K) M12 connector, CAN in and CAN out Fully CAN-compatible Precise in all positions The new ifm type JN inclination sensors provide high measurement accuracy across the whole angular range with angles of inclination in X and Y axes. The 2-axis inclination sensors with CANopen interface and bus capability are designed for levelling of mobile machinery (2-axis position detection and zero-point levelling for mobile applications) or automatic adjustment of solar panels, for example. 14
  14. 14. Sensors for motion control Inclination sensors Ideal for different applications The sensors allow complete CAN integration according to the CANopen CiA DS-301 communication profiles and profile CiA DSP-410. They are connected via an M12 connector. The terminating resistor can be enabled. In addition, the sensors have an E1 approval and provide the signals as angle to the vertical or Euler angle. Technical data JN2100, JN2101 Operating voltage [V DC] • JN2100 ± 180° 0.05° ≤ ± 0.5° ≤ ± 0.1° Angular range Resolution Accuracy Repeatability Temperature coefficient [°/K] Ambient temperature [°C] Protection ≤ ± 0.002° -40...85 CANopen CiA DS 301 / device profile CiA DSP-410 Interface [Hz] Adjustable: 20, 10, 5, 1, 0.5 Number of measurement axes 2x M12 connector Connection Accessories 22 60 45 2 Diecast zinc nickel-plated Housing material 90 75 3 JN2101 ± 45° 0.01° ± 0.1° ≤ ± 0.05° IP 65 / IP 68 / IP 69K Limit frequency Dimensions 10...30 DC Reverse polarity protection Type Description Order no. 3 36 4,5 Adapter cable for CAN devices with M12 connector (5 pole) EC2062 Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVM039 Socket, M12, 10 m black, PUR cable EVM041 Socket, M12, 2 m black, PUR cable EVM036 Socket, M12, 10 m black, PUR cable EVM038 Jumper, M12, 5 m, black, PUR cable EVC069 Jumper, M12, 5 m, black, PUR cable EVC059 For further technical details please visit: www.ifm.com 11.2013 15 TOP PRODUCTS Flexible, precise, reliable Since zero point, direction of counting (+/-180° or 0...360°) and limit frequency can be set for a stable output signal (20, 10, 5, 1, 0.5 Hz), this innovative product can be adapted precisely to your application. Very low temperature drift across the whole temperature range (-40...85 °C) provides unrivalled reliability.
  15. 15. Safety technology Certified safety for mobile machines Powerful 32-bit SafetyController with TÜV approval Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508 Layered safety concept, extended monitoring and test routines Safe inputs and outputs with configurable behaviour in case of a fault Fast bootup and short error detection time CAN interfaces with CANopen, CANsafety and SAE J1939 protocol Sophisticated safety concept ifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complex and demanding control functions. The 32-bit SafetyController has been developed to current safety standards. Hardware and software have been certified by the German TÜV association. What is new is the programmable, layered error handling (keep alive): the SafetyController can be used so that if there is a serious fault it brings the plant into safe state before shutting down. In case of less serious errors however, parts of the plant in previously defined areas can still be used. Not all components have to be switched off. The behaviour of the inputs and outputs can be adapted to the application easily and precisely using the CODESYS programming software. 16
  16. 16. Safety technology Safety controllers • Developed to current safety standards Almost all mobile machines have functions that may endanger persons and equipment. There are clearly defined product standards for more and more applications (e.g. vehicle lifts, refuse trucks). The revised Machinery Directive often means that the machine manufacturers have to meet new requirements. The 32-bit SafetyController can be used in applications up to EN 13849 PL d and EN 62061 SIL cl2. Hardware and software of the SafetyController have moreover been certified by TÜV. • The safety concept The safety concept monitors all internal and external functions and reliably switches off in case of an error. Special test routines for hardware and software monitoring are implemented in the devices. Nevertheless, these devices are easy and convenient to program via CODESYS. Diagnostic information can be found directly in the application. The behaviour of the outputs can be configured via the software in case of a fault (keep alive). Hardware, operating system software and the programming tools are certified. This simplifies approval of the project developer’s machine, because he only needs to focus on his application program. • Powerful Due to 32-bit technology, the powerful SafetyController is ideally suited for complex control tasks. Proportional functions are quickly processed. The fast bootup and the short error detection time of 110 ms provide sufficient safety in the application. • Configurability Analogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore, fail-safe inductive sensors can be connected to the SafetyController. The safe and non-safe outputs can be used as digital and PWM outputs. • CANsafety In addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the “normal” communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processed via the two integrated CAN interfaces. Products Description Order no. SafetyController, 32 bits, 16 I / 16 O CR7032 SafetyController, 32 bits, 32 I / 48 O CR7132 Connector, 55 poles (wirable) EC2013 Cable with connector 55 poles, 1.2 m EC2086 Programming cable with USB adapter, 2 m EC2096 Programming software CODESYS, German V2.3 CP9006 Programming software CODESYS, English V2.3 CP9008 Technical data SafetyController Housing closed metal housing with flange fastening Device connection AMP connector 55 poles latched, protected against reverse polarity Protection IP 67 Operating voltage 8...32 [V DC] Current consumption (CR7032 / CR7132) Temperature range [mA] ≤ 160 / 320 [°C] -40...85 Indicators RGB LED Controller Infineon TriCore 1796 CR7032 16 Inputs (total) digital (positive / negative) analogue (0...10 / 32 V, 0...20 mA) frequency (≤ 30 kHz) Outputs (total) digital, high-side/low-side, H-bridge (2/4 A) digital, PWM, current-controlled (2/4 A) digital, PWM, current-controlled (2 A) digital, (2 A) Voltage output 5 / 10 V DC, 400 mA CR7132 32 16 4 4 8 48 8 8 16 16 1 4 x CAN 1 x RS 232 1 x virt. COM port (USB) Interfaces CANopen (CiA DS 301 V4.01) and DSP 306 SAE J 1939 Supported CAN protocols [MB] 1.25 Data memory RAM [kB] 256 Data memory non-volatile Auto save [kB] Program memory Programming software 56 (4) CODESYS V2.3 Safety-related characteristics IEC 62061 SIL cl2 ISO 13849-1 PL d DC 90...99 % Standards and tests (extract) CE, E1 (UN/ECE R10), EN 50 155 For further technical data please go to: www.ifm.com 04.2013 17 TOP PRODUCTS Advantages and customer benefits
  17. 17. Process sensors A quantum leap in flow rate measurement technology Inline flow sensor for precise measurement of liquids up to 600 l/min Suited for liquids with a conductivity from 20 μS/cm Variable use for different flow directions With integrated empty pipe detection and simulation mode Also available with EPDM seal for drinking water applications With indication of volumetric flow quantity, total quantity and temperature Compact and low cost ifm makes it possible: efector mid – a volumetric flow sensor up to 600 l/min, with electronics and evaluation unit in one of the most compact housings. It is not only more compact but also less expensive than comparable sensors. Three functions The user monitors the volumetric flow quantity, the total quantity as well as the temperature with only one unit. Easy handling During set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit. This allows direct use of the sensor in the field. Data processing Analogue, binary and pulse and frequency outputs offer various options to process the measured data. Magnetic-inductive volumetric flow sensor for measuring the water quantity in a filtration system. 18
  18. 18. Process sensors Flow sensors / flow meters Application: Machine tools, solar and water industries. For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm 2/s at 40 °C) Pulse value [l...m3] Response time Flow [s] Accuracy Flow Process connection Order no. M12 connector · electrical design DC PNP/NPN · FKM seal 5...300 0.1...300,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G2 SM9000 5...600 0.1...600,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G2 SM2000 M12 connector · electrical design DC · output function 2 x analogue (4…20 mA) · FKM seal 5...300 / 1.3...79.3 – < 0.35 (dap = 0) ± (0.8% MW + 0.5% MEW) G2 SM9004 5...600 / 1.3...158.5 – < 0.35 (dap = 0) ± (0.8% MW + 0.5% MEW) G2 SM2004 M12 connector · electrical design DC PNP/NPN · EPDM seals 5...300 0.1...300,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G2 SM9100 5...600 0.1...600,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G2 SM2100 Accessories Type Further technical data Description Type SM Order no. Operating voltage Memory plug, parameter memory for IO-Link sensors E30398 Current consumption Measuring range temperature [V] < 150 [°C] -20...80 Short-circuit protection, pulsed Adapter, G 2 – Victaulic 1,5", stainless steel (1.4571) E40227 Adapter, G 2 – 2" NPT, stainless steel (1.4571) E40228 Adapter, G 2 – R 2" A, stainless steel (1.4571) E40230 Type [mA] Output function SM9000, SM2000 SM9100, SM2100 OUT1 normally open / normally closed programmable or pulse or frequency or empty pipe monitoring or IO-Link OUT2 normally open / normally closed programmable or analogue (4...20 mA / 0...10 V, scalable) or empty pipe monitoring 2 x 250 Description Protection IP 65, IP 67 Ambient temperature Medium temperature Connection technology Pressure resistance Order no. M12 socket, 2 m black, PUR cable EVC002 M12 socket, 2 m black, PUR cable EVC004 M12 socket, 5 m black, PUR cable [°C] -10...60 [°C] -10...70 [bar] 16 Housing materials high-grade stainless steel (316L/1.4404); PC (polycarbonate); FKM; PBT-GF20 Materials (wetted parts) PEEK Victrex 150 GL30, high-grade stainless steel (316Ti/1.4571), Hastelloy (2.4610), FKM, Centellen EVC001 M12 socket, 5 m black, PUR cable •/• Current rating SM9000, SM2000 SM9100, SM2100 E40229 Adapter, G 2 – G 1½, stainless steel (1.4571) • Reverse polarity / overload protection E40231 Adapter, G 2 – 1½" NPT, stainless steel (1.4571) 18...32 DC [mA] EVC005 Dimensions (H x W x D) [mm] 116,8 x 200 x 102,8 For further technical data please go to: www.ifm.com 11.2013 19 TOP PRODUCTS Measuring range Flow [l/min / gpm]
  19. 19. Process sensors For the detection of very hot objects First compact infrared temperature sensor with display and operating unit on the sensor 2 independent switching outputs, universal programming Scratch-resistant precision lenses for minimum sensitivity to scattered light Easy programming via button and display on the sensor Test function: To be activated on the sensor or by external control signal Temperature measurement up to 1350 °C Indirect temperature measurement In most cases the infrared temperature measurement is used where temperatures can only be measured indirectly, that means without contact. The reason for this can for example be a high temperature of the object. The sensors detect the infrared radiation emitted by the objects and convert them into an output signal. If the detected temperature is above the set switching threshold, the switching output is set and the switching status of the LEDs is displayed. Easy handling The switching thresholds and output configurations can be set and reproduced easily by means of the button and the display. During operation the display shows the current measured value in percent. High precision All these three types have a high-quality precision lens which is a prerequisite for precise switching. The lens withstands the rough environments for example in steelworks. Detection of hot slabs in steelworks. 20
  20. 20. Process sensors Temperature sensors Description Temperature range [°C] Wave length range [μm] Distance ratio / angle of aperture Material lens Response time [ms] Order no. IR temperature sensor 50...500 8...14 25:1 / 2.3° crystal lens with anti-reflex coating < 100 TW7000 IR temperature sensor 250...1250 1.0...1.7 95:1 / 0.6° tempered optical glass <2 TW7001 IR temperature sensor for fibre optics 350...1350 1.0...1.7 70:1 / 0.8° tempered optical glass <2 TW7011 Accessories Common technical data Type Description Order no. Operating voltage [V DC] Current rating Air purge 10...34 [mA] 2 x ≤ 150 E35063 1% of VMR Switch point accuracy Current consumption Cooling jacket E35064 [mA] ≤ 30 Protection IP 65 Reverse polarity protection • Short-circuit protection • 2x7 segment red LED display Mounting bracket E35065 Dimensions E35067 51 M30 x1,5 Heat insulation TW7000 155 75,5 E35066 28 M12x1 Protective tube 1 2 5 2 x LED 36 TW7001 189 75,5 Order no. 28 M12 x 1 Description M30 x1,5 Accessories TW7011 1 Fibre optic, 2 m E35062 5 2 x LED 2 36 E35061 Fibre optic, 5 m 85,5 Connection technology Type Description 1/4“-36UNS-2A M30 x1,5 E35060 54,5 28 M12x1 Sensor head, lens attachment for IR temperature sensors TW7011 163 75,5 Order no. Socket, M12, shielded, 2 m black, PUR cable EVC547 Socket, M12, shielded, 5 m black, PUR cable EVC548 1 EVC544 Socket, M12, shielded, 5 m black, PUR cable EVC545 2 x LED 5 36 1) Programming buttons 2) 2-digit alphanumeric display Wiring diagram 1 2 Socket, M12, shielded, 2 m black, PUR cable 2 5 4 3 L+ Out 2 Test Input Out 1 L screen For further technical data please go to: www.ifm.com 11.2012 21 TOP PRODUCTS M30, 2 switching outputs · output function 2 x NO/NC programmable
  21. 21. Process sensors Temperature transmitter with display and IO-Link First transmitter with display and IO-Link for food applications Bright 4-digit LED display for optimum readability Fast response time T05/09 = 1/3 s Pre-scaled measuring ranges, IO-Link 1.1 programmable Available in various probe lengths from 30...250 mm Hygienic and robust design: high-grade stainless steel (316L / 1.4404) and IP 69K TD temperature transmitters The TD series temperature transmitters are distinguished by a compact, hygienic design with integrated process connections and a display for local indication of the temperature. Easy installation and set-up The integrated Tri-Clamp® and G1/2" process connections allow quick and easy installation. No complex set-up is required because the transmitters are supplied with a pre-scaled measuring range. For special applications the temperature range can be scaled via IO-Link 1.1. Robust and durable Protected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications. 22
  22. 22. Process sensors Temperature sensors Nominal length Temperature range (scaled 4...20 mA) Order no. Further technical data [mm] Accuracy analogue output [V DC] 18...32 [K] ± 0.3 + (± 0.1 % MS) 30 0...100 °C TD2807 Ambient temperature [°C] -25...80 50 0...100 °C TD2817 Maximum measuring range [°C] -50...150 100 0...100 °C TD2837 Programmable 150 0...100 °C TD2847 IO-Link high-grade stainless steel (1.4404 / 316L) fully welded Housing material Process connection 2" Tri-clamp • 3A, FDA 30 0...100 °C TD2907 Protection IP 69K 50 0...100 °C TD2917 Dynamic response 100 0...100 °C TD2937 150 0...100 °C TD2947 [s] 1/3 (to DIN EN 60751) Accessories Process connection G 1/2 BSPP hygienic • EHEDG, FDA 30 0...100 °C TD2507 Type Description Order no. TD2517 50 0...100 °C 100 0...100 °C TD2537 150 0...100 °C TD2547 Welding adapter ball, G 1/2 E30055 Welding adapter collar, G 1/2 E30056 Pipe fitting, G1/2 – DN25 SMS, high-grade stainless steel (1.4404 / 316L) E33430 Pipe fitting, G 1/2 I – DIN 11851 DN25 E43304 Pipe fitting, G 1/2 I – DIN 11851 DN40 E43305 Clamp adapter, G 1/2 I – Varivent D50 E43306 Clamp adapter, G 1/2 I – Varivent D68 E43307 Sealing plug, G1/2, high-grade stainless steel (1.4435 / 316L) E43308 Welding adapter, G 1/2, high-grade stainless steel (1.4435 / 316L) E43319 Welding adapter, 6 mm, high-grade stainless steel (1.4435 / 316L) E30407 Process connection Ø 6 mm • EHEDG, FDA 50 0...100 °C TD2217 100 0...100 °C TD2237 150 0...100 °C TD2247 250 0...100 °C TD2267 Accessories Type Description IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA Memory plug, parameter memory for IO-Link sensors LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Order no. E30396 E30398 ZGS210 Connection technology Type Description Order no. Socket, M12, 4-pole, 5 m orange, PVC cable EVT001 Socket, M12, 4-pole, 2 m orange, PVC cable EVT064 Socket, M12, 4-pole, 5 m orange, PVC cable EVT004 Socket, M12, 4-pole, 2 m orange, PVC cable EVT067 For further technical data please go to: www.ifm.com 11.2013 23 TOP PRODUCTS Operating voltage Process connection 1.5" Tri-clamp • 3A, FDA
  23. 23. Condition monitoring systems Intelligent vibration switch – simply smart Online monitoring of vibration severity according to ISO 10816 Electronic vibration switch with analogue output Monitoring, display and recording of vibration values in one compact field unit Easy set-up and installation using pushbuttons for parameter setting Dual measurement point capability, additional process value e.g. temperature On-board time stamped history function for data collecting and trending Compact vibration sensor The VNB001 is the first member of a new series of compact vibration sensors. It is used for online monitoring of overall vibration of machines and equipment according to ISO 10816. This unit is distinguished by its simple set-up, requiring no PC software for parameter setting. Function The unit is based on the proven, reliable efector octavis technology and can also be used for applications in the mobile sector. The sensor measures the average vibration velocity (mm /s or in /s). Measurement value and switchpoint conditions are visualised on the LED display. Critical machine conditions are signalled using either 2 switching outputs or alternatively 1 switching and 1 analogue output. Aditionally the operator can use the analogue input to monitor a further process value e.g. temperature. Alternatively the unit can be powered using the integrated USB interface providing the option of using the VN as a hand-held device. 24
  24. 24. Condition monitoring systems Vibration monitoring systems Vibration sensor VN Process connection via M12 x 1 and M8 x1 connectors Pushbutton parameter setting Technical data Vibration sensor VNB001 62,4 51 14 M12 x1 36 Operating voltage 20 5,3 6 Input M8 x1 37,6 10 2 1 2 1 3 4 5 [mA] Pin 1: 5 V via USB interface Pin 2: USB_P Pin 3: LPin 4: USB_M Pin 1: L+ Pin 2: Out 1 switching output or current output 4...20 mA programmable Pin 3: LPin 4: Out 2 switching output Pin 5: In 4…20 mA DC 1 analogue input 4…20 4-digit alphanumeric display Display Measuring range 5,3 9.6...30 DC or using USB* 2 switching outputs or 1 switching output and 1 analogue output 4...20 mA (programmable) M5 Wiring diagram 4 3 [V] Output 4 5 TOP PRODUCTS Dimensions [mm/s] max. 500 programmable Measurement values v peak or v rms 2...1000 Hz / 10...1000 Hz History memory 8 MB i.e. 342,534 entries, storage interval 5 minutes Data interface USB Ambient temperature [°C] Protection -30...60 IP 67 Selftest • * The switching outputs are not active if the unit is powered via USB. Accessories Type Description Order no. USB / M8 cable E30136 Adapter UNF / M5 (pack quantity 10 pieces) E30137 Power supply E30080 Connection technology Type Description Order no. Socket, M12, 2 m black, PUR cable EVC073 Socket, M12, 2 m black, PUR cable EVC070 For further technical data please go to: www.ifm.com 11.2012 25
  25. 25. Power supplies Addition to the 24 V power supply family 3.3 to 20 A with high efficiency in a slim design Particularly space-saving design High efficiency, low heating of the control cabinet High power reserves Safe switch-off by circuit breakers in case of short circuit Low inrush current Efficient and reliable Due to innovative technology the new ifm power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet. In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes. The new ifm power supplies require only little space in the control cabinet. 26
  26. 26. Power supplies 24 V DC power supplies Output current permanent / peak at 24 V Input voltage [V AC] Peak switch-on current (120 / 230 V AC) Buffer time (120 / 230 V AC) [ms] Degree of efficiency (120 / 230 V AC) [%] Order no. 30 / 128 88.0 / 89.8 DN4011 3.3 A / 3.3 A 100...240 23 A / 45 A peak 5A/6A 100...120 / 200...240 3 A / 3 A peak 80 / 78 89.4 / 90.2 DN4012 10 A / 12 A 100...120 / 200...240 3 A / 3 A peak 46 / 47 91.0 / 91.6 DN4013 DN4014 20 A / 24 A 100...240 9 A / 7 A peak 26 / 26 92.7 / 94.0 5A/6A 2 x 380...480 4 A / 4 A peak* 27 / 48* 90.4 / 90.0* DN4032 10 A / 12 A 3 x 380...480 4 A / 4 A peak* 34 / 54* 92.8 / 92.9* DN4033 20 A / 30 A 3 x 380...480 3 A / 3 A peak* 22 / 22* 95.0 / 94.8* DN4034 * at 400 / 480 V AC Dimensions Common technical data Example: DN4011, DN4012 1 Output voltage 4 Example: DN4013 ++ - - 35 124 130,8 1 2 PE 4 L 114,6 122,5 127 62 50...60, ± 6 % • Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. • Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. • Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 °C. • Double terminal All 24 V switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet. 35 124 130,5 Example: DN4014 1 [Hz] 35 124 130,5 114,6 122,5 127 40 N -25...70 Functions and advantages N L PE 13 14 24...28 [°C]: Frequency range ++- - [V DC] Operating temperature 2 2 13 14 N L PE ++ - 4 3 65 124 132,5 136,7 1) Potentiometer 24...28 V DC 2) LED DC OK 3) Terminals DC OK signal For further technical data please go to: www.ifm.com 04.2013 27 TOP PRODUCTS 24 V DC switched-mode power supplies for control cabinet installation
  27. 27. Industrial communication Addition to the AS-i power supply family 2.8 to 8 A with high efficiency in a slim design High efficiency, low heating of the control cabinet High power reserves Particularly space-saving design Low inrush current Safe switch-off by circuit breakers in case of short circuit Efficient and reliable In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes. Due to innovative technologies, the new AS-i power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet. The ifm power supplies only produce little heat in the control cabinet due to their high degree of efficiency. 28
  28. 28. Industrial communication AS-Interface power supplies / earth fault monitors Output current permanent / peak Input voltage [V] Peak switch-on current (120 / 230 V AC) Buffer time (120 / 230 V AC) [ms] Degree of efficiency (120 / 230 V AC) [%] Order no. 115 / 111 87.0 / 88.0 AC1256 2.8 A / 2.8 A 100...120 / 200...240 AC 3 A / 3 A peak 4 A / 4.4 A 100...120 / 200...240 AC 3 A / 3 A peak 80 / 78 88.0 / 89.0 AC1254 8 A / 8.4 A 100...120 / 200...240 AC 3 A / 3 A peak 46 / 47 89.5 / 90.5 AC1258 8 A / 8.4 A 2 x 380...480 AC 4 A / 4 A peak* 34 / 54* 92.0 / 92.1* AC1253 4 A / 4.4 A 24 DC 2 A peak** 6** 90.5** AC1257 * at 400 / 480 V AC ** at 24 V DC Dimensions Common technical data Example: AC1254, AC1256 +-+ - Shield Output voltage 1 [V DC] 29.5...31.6 from AS-i 35 4 114,6 120 124,5 40 1 4 L PE 62 1) LED AS-i OK 50...60, ± 6 % • Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. • Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. • Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 °C. 35 124 130,8 Shield 4 Example: AC1258 N -25...70 [Hz] Functions and advantages N L PE +-+- [°C]: Frequency range 124 130,5 Operating temperature 114,6 120 124,3 • Double terminal All AS-i switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet. For further technical data please go to: www.ifm.com 04.2013 29 TOP PRODUCTS AS-i switched-mode power supplies for control cabinet installation
  29. 29. Position sensors Inductive sensors Suitable for industrial, mobile, cooling and lubricating applications Inductive sensors for extremely high ambient temperatures Inductive sensors for use in dust and gas areas 32 34 36 - 33 35 39 (11.2013) 36 40 - 39 41 (11.2013) 42 - 43 (04.2013) 44 - 45 (11.2013) 46 - 47 (11.2013) (04.2013) 48 50 52 - 49 51 61 (11.2013) 62 - 63 (11.2013) 64 - 65 (04.2013) (11.2013) 66 68 70 - 67 69 71 (11.2013) 72 - 73 (11.2013) 74 - 75 (11.2013) (04.2013) (04.2013) Capacitive sensors Capacitive sensors for use in dust and gas areas Capacitive touch sensors in compact cylindrical design (04.2013) Cylinder sensors Flush-mount cylinder sensors for weld-field detection Photoelectric sensors for general applications Extremely robust photoelectric sensors for industrial applications Sensors for motion control Encoders New absolute encoders Pulse evaluation systems Safe monitoring of speeds Frequency-to-current converter – analogue frequency transmission Monitor family for monitoring of different measured variables (04.2013) Industrial imaging 3D sensors / 3D cameras Visual assessment of distance, level or volume Illumination External LED illumination for sophisticated object recognition Process sensors Pressure sensors Optimised PT pressure transmitter with analogue current output Compact analogue PQ pressure sensor Hygienic pressure sensor for high temperature applications (04.2013) Flow sensors / flow meters Flow sensor with Germanischer Lloyd approval Temperature sensors Great value for money – the TS series temperature sensors 30
  30. 30. Industrial communication AS-Interface I / O modules AS-i CompactM8 modules with reliable ecolink connection (04.2013) 76 - 77 (04.2013) 78 - 79 (11.2013) 80 - 81 (11.2013) (04.2013) 82 84 - 83 85 (11.2013) 86 - 87 (04.2013) (11.2013) 88 90 - 89 91 (04.2013) 92 - 93 (11.2013) 94 96 - 95 97 Fielbus components / IO-Link components FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link Identification systems RFID 125 kHz / RFID 13.56 MHz Evaluation unit and antennas for production and conveying Condition monitoring systems Vibration monitoring systems For structural vibrations with low acceleration Vibration monitoring in ATEX zones 1G and 1D Systems for oil quality monitoring Particle monitor LDP100 monitors the contamination of oils Systems for mobile machines Mobile controllers Cost-optimised mini controller for mobile applications Robust controllers – for more mobility on chains and wheels Dialogue modules / displays Dialogue module PDM360 NG Touch for mobile machines Connection technology The reliable connection even with strong noise field interference The secure connection for standard applications (04.2013) Splitter boxes Compact low-profile M8 splitters for confined spaces Splitter with ecolink technology, the secure connection (04.2013) (04.2013) 98 - 99 100 - 101 31 INNOVATIONS Sockets
  31. 31. Position sensors One for all – a single inductive sensor for three applications Suitable for industrial, mobile, cooling and lubricating applications Large temperature range of -40...85 °C for greater flexibility Protection rating IP 65 to IP 69K for increased machine uptime Reliable detection due to improved sensor tolerances Reduced stock-keeping – one sensor for many applications New standard This newly developed generation of inductive sensors is the first to present one sensor that can be used for three different applications. Whether in factory automation, in applications with coolants and lubricants or in mobile applications – the new ifm technology platform distinguishes itself with universal and permanent usability while guaranteeing high performance, temperature stability and higher sensing ranges. Resistant and reliable A large temperature range of -40...85 °C and protection ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guarantee maximum reliability. This new generation meets the user’s increased machine uptime requirements while offering a reliable switching function that assures the avoidance of standstills. All in all, a universal sensor for permanent use. Detection of carriers in a conveyor system. 32
  32. 32. Position sensors Inductive sensors Connection Sensing range Electrical design Order no. Output function normally open Type M12 · Dimensions: length [mm] 4f Order no. Output function normally closed 60 [mm] Switching frequency [Hz] 45 60 45 700 IFS240 IFS244 IFS248 IFS260 7 nf DC PNP 700 IFS241 IFS245 IFS250 IFS261 4f DC NPN 700 IFS242 IFS246 IFS249 IFS262 7 nf M12 connector DC PNP DC NPN 700 IFS243 IFS247 IFS251 IFS263 60 45 60 45 Type M18 · Dimensions: length [mm] 8f DC PNP 400 IGS232 IGS236 IGS240 IGS252 12 nf DC PNP 300 IGS233 IGS237 IGS242 IGS253 8f DC NPN 400 IGS234 IGS238 IGS241 IGS254 12 nf M12 connector DC NPN 300 IGS235 IGS239 IGS243 IGS255 60 50 60 50 Type M30 · Dimensions: length [mm] 15 f 100 IIS226 IIS230 IIS234 IIS246 DC PNP 100 IIS227 IIS231 IIS236 IIS247 15 f DC NPN 100 IIS228 IIS232 IIS235 IIS248 22 nf M12 connector DC PNP 22 nf DC NPN 100 IIS229 IIS233 IIS237 IIS249 Installation: f = flush / nf = non flush Accessories Description Order no. Operating voltage [V DC] Current consumption Angle bracket for type M12, stainless steel E10735 Angle bracket for type M18, stainless steel E10736 [V] Current rating Mounting clamp, with end stop for types M12, PC E11994 100 [°C] -40...85 IP 65, IP 67, IP 68, IP 69K III Switching status indication E11995 Mounting clamp, with end stop for types M30, PC E11996 Accessories (supplied) Mounting sleeve, M16 x 1 - Ø 12 mm, 34 mm E10806 Mounting sleeve, M24 x 1.5 - Ø 18 mm, 36 mm E10807 LED 4 x yellow Brass plated with white bronze, PBT; PEI Housing materials 2 fixing nuts, brass Wiring diagram 1 L+ 3 1 L+ 2 4 E10808 • Protection rating, protection class Mounting clamp, with end stop for types M18, PC Mounting sleeve, M36 x 1.5 - Ø 30 mm, 36 mm < 2.5 [mA] Ambient temperature E10737 < 10 Reverse polarity protection Voltage drop Angle bracket for type M30, stainless steel 10...30 [mA] INNOVATIONS Type Further technical data L 3 L Connection technology Type Description Order no. 1 3 Socket, M12, 2 m black, PUR cable L 3 L EVC004 Socket, M12, 5 m black, PUR cable L+ EVC002 Socket, M12, 2 m black, PUR cable 1 2 EVC001 Socket, M12, 5 m black, PUR cable L+ 4 EVC005 For further technical data please go to: www.ifm.com 11.2013 33
  33. 33. Position sensors Inductive sensors for extremely high ambient temperatures Resistant to temperatures up to 180 °C Ideal for applications in the steel or glass industries Very compact, since sensor and evaluation electronics are housed in one unit Great flexibility thanks to M12, M18, M30 and M50 housings Stainless steel housing for greater mechanical resistance With 5 m silicone cable, terminals can be outside the critical area For tough environments The new high-temperature inductive sensors are specially designed for the steel and glass industries, but they are also suited for other hot environments and applications, such as industrial furnaces, burners and incinerators. Robust and reliable Standard sensors are not suited for temperatures above 100 °C. Electronic components and tin solder would be damaged. Thanks to the special mechanical construction and the use of select materials and electronic components, these sensors are perfectly suited for temperatures up to 180 °C. With its compact and sturdy design, the new series offers maximum long-term stability and reliability even under the most challenging operating conditions. High-temperature inductive sensors for position detection on conveyors in steelworks. 34
  34. 34. Position sensors Inductive sensors Type Dimensions Length [mm] Sensing range Installation Switching frequency [Hz] 500 [mm] Current rating Order no. 120 IF6074 [mA] 5 m silicone cable · Output function NO · DC PNP L = 56 3 flush M18 L = 70 5 flush 400 150 IG6614 M18 L = 77 8 non flush 400 150 IG6119 M30 L = 70 10 flush 200 150 II5961 M30 L = 79 15 non flush 200 150 II5930 M50 L = 70 20 flush 100 150 I95045 Dimensions Further technical data IF6074 56 48 M12 x1 Operating voltage 4 • • Overload protection • M18 x1 Ambient temperature M12 design [°C] Ambient temperature M18, M30, M50 design IG6614 70 60 [°C] Protection rating 4 IG6119 0...180 housing sensing face stainless steel LCP Wiring diagram M18 x1 7 0...150 IP 65 Housing material 24 77 60 10...35 Short-circuit protection, pulsed 17 BN 4 L+ BK 24 BU L II5961 70 60 M30 x1,5 Accessories Type Description Order no. 5 36 M30 x1,5 E10735 E10736 Angle bracket for M30 design, stainless steel 9 Angle bracket for M12 design, stainless steel Angle bracket for M18 design, stainless steel II5930 79 60 36 [V DC] Reverse polarity protection E10737 5 I95045 M50 x1,5 70 60 55 5 For further technical data please go to: www.ifm.com 04.2013 35 INNOVATIONS M12
  35. 35. Position sensors The new generation of ATEX protection Inductive and capacitive sensors for use in dust and gas areas Robust full metal and plastic housings with 4 joules shock test Simple connection using connector or terminals Clearly visible LED switching status indication Direct connection to plant control without switching amplifier Special mechanical stability ensures high plant safety Maximum protection for highest requirements Hazardous dust areas make high demands on all devices. Any risk from sensors must be excluded by special test methods. Selected materials or a special design ensure that prevention of ignition sources is guaranteed even in long-term use. This considerably increases plant safety. Extensive product range ifm offers an extensive range of inductive and capacitive sensors. Full metal sensors, plastic sensors or sensors with plastic protective covers are available for different applications in accordance with the latest update of the ATEX directive. The connector versions with ifm ecolink connectors are a perfect solution for hazardous areas. 36
  36. 36. Position sensors Inductive sensors capacitive sensors Dimensions Sensing range Operating voltage [mm] [mm] Output function Category Order no. [V] NO 3D / 3G IF503A IF504A Inductive · M12 connector · full metal M12 x 60 3f 10...36 DC M12 x 61 3f 10...36 DC NC 3D / 3G M12 x 70 6 nf 10...36 DC NO 3D / 3G IF505A M18 x 70 5f 10...36 DC NO 3D / 3G IG510A M18 x 71 12 nf 10...36 DC NO 3D / 3G IG511A M18 x 72 5f 10...36 DC NC 3D / 3G IG512A M30 x 70 10 f 10...36 DC NO 3D / 3G II502A M30 x 71 25 nf 10...36 DC NO 3D / 3G II503A M30 x 72 10 f 10...36 DC NO 2D / 3G II504A 40 x 40 x 67 40 nf 10...36 DC NO and NC 3D / 3G IM511A 40 x 40 x 67 20 f 10...36 DC NO and NC 3D / 3G IM512A 40 x 40 x 67 30 nf 10...36 DC NO and NC 3D / 3G IM513A Inductive · M12 connector Accessories IF503A M12 x1 M12 x1 60 49 40 M12 x1 M12 x1 10 17 IG510A M12 x1 E10737 E10025 Lock nuts (2 pcs.), M18 x 1, high-grade st. steel (1.4571) E10028 Lock nuts (2 pcs.), M30 x 1, high-grade st. steel (1.4571) E10031 70 59 57 27,5 IG511A 15 II503A 22,5 M30 x1,5 4 24 70 59 57 35 5 36 M12 x1 M18 x1 LED 4 x 90° 4 67 54 45,5 40 24 II502A 29,5 IM511A 5,5 M30 x1,5 M12 x1 45,5 34 30 M12 x1 5 5,5 36 40 30 2 70 58 57 50 LED 4 x 90° E10736 M12 x1 LED 4 x 90° LED 4 x 90° Angle bracket for type M18, stainless steel M18 x1 70 59 57 50 E10735 Lock nuts (2 pcs.), M12 x 1, high-grade st. steel (1.4571) IF505A 4 LED 4 x 90° Order no. Angle bracket for type M30, stainless steel 17 70 59 40 Description Angle bracket for type M12, stainless steel 4 LED 4 x 90° Type LED 37 INNOVATIONS Dimensions
  37. 37. Position sensors Dimensions Sensing range Operating voltage Output function Category Order no. [mm] [mm] [V] 10...30 DC NO and NC 3D IG514A Inductive · M12 connector · protectice cover Ø 23 x 102.3 10 nf Inductive · 2 m cable · protective cover Ø 23 x 102.3 8 nf 20...250 AC / DC NO 3D IG001A Ø 23 x 102.3 8 nf 10...30 DC NC 3D IG513A Ø 23 x 102.3 8 nf 10...30 DC programmable 3D IG515A 15 nf 20...250 AC / DC NO 3D II001A 105 x 80 x 42 60 nf 20...250 AC / DC programmable 3D ID002A 105 x 80 x 42 60 nf 10...30 DC programmable 3D ID502A 105 x 80 x 42 60 nf 10...30 DC programmable 2D ID503A IM001A Inductive · 6 m cable · protective cover Ø 34 x 104.1 Inductive · terminal chamber 40 x 40 x 133 20 f 20...250 AC / DC programmable 3D 40 x 40 x 133 40 nf 20...250 AC / DC programmable 3D IM002A 40 x 40 x 133 20 f 10...30 DC programmable 3D IM506A 40 x 40 x 133 40 nf 10...30 DC programmable 3D IM507A 40 x 40 x 133 20 f 10...55 DC programmable 3D IM508A 40 x 40 x 133 20 f 10...30 DC NO 3D IM509A 40 x 40 x 133 20 f 10...30 DC NO and NC 3D IM510A Dimensions ID002A 105 42 9,3 5,5 IG514A 12,6 4 65 80 M18 x1 23 18 27 84,5 80 68,5 52,7 40 1 18,5 LED 24 IG001A 102,2 80 69 50 24 1) potentiometer 9 4 IM001A 133 105 54 45,5 40 18,5 24 LED 40 7 II001A 9 M30x1 34,1 29,5 30 104 81 67 44 18 85 24 24 5 29 24 45,5 34 30 LED 16 7,5 65 M18 x1 23 18 5,5 LED LED 38
  38. 38. Position sensors Inductive sensors capacitive sensors Dimensions Sensing range Operating voltage [mm] [mm] Output function Category Order no. [V] Capacitive · terminal chamber 105 x 80 x 42 60 nf 20...250 AC / DC programmable 3D KD001A 105 x 80 x 42 60 nf 10...36 DC programmable 3D KD501A Capacitive · terminal chamber straight M30 x 150 15 nf 20...250 AC / DC programmable 3D KI000A M30 x 150 15 nf 10...30 DC NO and NC 3D KI503A Capacitive · terminal chamber angled M30 x 125 15 nf 20...250 AC / DC programmable 3D KI001A M30 x 125 15 nf 10...30 DC NO and NC 3D KI505A Dimensions KD001A 105 42 9,3 5,5 40 65 80 18 27 12,6 1 LED 24 16 7,5 65 ecolink M12 – the secure connection in ATEX applications. This ecolink connectors series meets the strict requirements of the standard and is therefore allowed for use in ATEX areas requiring categories 2D, 3D and 3G. It is a simple matter to tighten the connector so far that it complies with the ATEX requirements but cannot be loosened by hand. Please observe the recommended tightening torque of 1.2...1.5 Nm or tighten by 3 clicks with a wrench! KI000A 150 128 80 17 67 60 Type 28 24 36 2 36 Description Order no. 2 m black, PUR cable M30 x1,5 1 EVC04A Sockets M12, 4-pole 5 5 m black, PUR cable 5 36 36 EVC06A EVC14A 24 INNOVATIONS M30 x1,5 2 EVC05A 10 m black, PUR cable 25 m black, PUR cable KI001A 125 60 67 1 17 80 28 24 1) potentiometer 2) tightening torque 10 Nm For further technical data please go to: www.ifm.com 04.2013 39
  39. 39. Position sensors Touch sensor – start, stop and acknowledge Capacitive touch sensors in compact cylindrical design Dynamic, stable, latching function programmable or preset High IP 69K protection rating and wide temperature range -40...85 °C Symbols on the sensing face can be selected separately Easy installation into housing with Ø 22.5 mm bore thanks to M22 x 1.5 thread Wear-free and maintenance-free thanks to switching without any mechanical pressure Functions and technology Capacitive touch sensors can be used, for example, as start and stop function on machines, as enable switch and for opening and closing gates. Compared to mechanical switches the sensors operate without wear. Dynamic touch sensors detect an approaching human hand and suppress interference such as water, layers of ice or foreign bodies to a large extent. However, a gloved hand will still trigger them. Static touch sensors detect hands and objects even through glass for as long as the sensing face is covered which provides, for example, protection against vandalism. With the latching operating principle it is possible to switch the sensor on by touching briefly and to switch it off again by touching briefly again. Furthermore, the housing is resistant to oils and it is also impact and scratch resistant. It offers the protection rating IP 69K. LEDs for optical feedback signal that the sensor has been activated. The green LEDs can be controlled separately and, for example, be used to indicate the status of plant and machinery. 40
  40. 40. Position sensors Capacitive sensors Type Evaluation principle Connection Housing material Protection Current rating Order no. [mA] Output function NO · DC PNP M22 dynamic 0.3 m PUR cable PA IP65, IP67, IP69K 500 KT5101 M22 dynamic 0.3 m PUR cable with M12 plug PA IP65, IP67, IP69K 500 KT5102 M22 static 0.3 m PUR cable PA IP65, IP67, IP69K 500 KT5105 M22 static 0.3 m PUR cable with M12 plug PA IP65, IP67, IP69K 500 KT5106 M22 dynamic 0.3 m PUR cable PA IP65, IP67, IP69K 500 KT5109 Symbol disc must be ordered separately Mounting options The sensor can be installed in all housings with a Ø 22.5 mm hole. The supplied lock nut is used for fixing. Thanks to the M22 thread the sensor can be used for screw mounting without lock nut. Installation alignment of the sensor is not necessary since the clip showing the symbol for the sensing face is snapped in as the last step. Wiring is done via the tried-and-tested 3-wire technology. Dimensions Common technical data Operating voltage [V DC] 24 (12...36) Current consumption [mA] 30 Ambient temperature [°C] -40...85 Accessories Description Order no. Symbol disc, lettering: START Symbol disc, lettering: STOP Symbol disc, symbol: on M22x1,5 E12380 E12381 Mechanical protection for M22 touch sensors 5,3 5 E12379 Rotation lock for installation in control panels 31 E12378 Symbol disc, symbol: off 29,5 22 20,4 15,5 E12377 E12382 Connection technology Description Order no. Socket, M12, 2 m black, PUR cable EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable EVC004 Socket, M12, 5 m black, PUR cable INNOVATIONS Type EVC005 For further technical data please go to: www.ifm.com 11.2013 41
  41. 41. Position sensors Flush-mount cylinder sensors for weld-field detection Only T-slot sensors with stable signal, independent of the welding duration time Flush in the T-slot, no protruding structures With non-stick coating on the M8 or M12 connectors PTFE conduit on the cable Convenient: Easy fit “drop from the top” into a slot A short, 25 mm sensor for different cylinder profiles Intelligent cylinder sensor The sensor detects the alternating field of the weld current and holds the output signal during this time, independently of the welding duration time. Then the sensor resumes normal switching operation (piston or no piston). GMR cell The GMR cell used works as a semiconductor element according to the magnetoresistive principle and reacts to magnetic fields of the permanent magnet in the pneumatic cylinder. Adapters for almost any cylinder profile Thanks to the wide selection of optional adapters the T-slot sensor can be fixed to almost any clean-line, tie rod, integrated profile or trapezoidal slot cylinder. Online configuration for ifm cylinder sensors: www.ifm.com/gb/cylinder-sensors 42
  42. 42. Position sensors Cylinder sensors Type / Dimensions [mm] Electrical design f Protection rating/ protection class Ambient temperature [°C] [mA] IP 67, III -25...85 100 MK5215 IP 67, III -25...85 100 MK5214 [Hz] Iload Order no. Connection cable 0.3 m with M8 connector rotatable · 3-wire · PUR 25 x 5 x 5.1 DC PNP > 3000 Connection cable 0.3 m with M12 connector rotatable · 3-wire · PUR 25 x 5 x 5.1 DC PNP > 3000 Accessories Common technical data Type Description Order no. [V] Short-circuit protection, pulsed Trapezoidal slot cylinder Adapters, aluminium alloy, stainless steel Operating voltage E11988 10...30 DC • Protected against reverse polarity / overload protected •/• LED display yellow Repeatability typ. 1 [m/s] < 10 Response sensitivity [mT] 2 Power-on delay time E11798 [mm] Travel speed Memorisation block, PA, stainless steel < 0.2 Hysteresis T-slot cylinder [mm] [ms] < 30 PA, stainless steel Housing material Protective adapter against weld spatter Coated diecast zinc, stainless steel E12259 Connection technology Type Description Adapter for tie rod / integrated profile cylinders Ø clamping range 5...11 mm, aluminium / stainless steel E12231 Ø clamping range 9...13.5 mm, aluminium / stainless steel E12232 Ø clamping range 9...17 mm, aluminium / stainless steel E12233 Order no. E11979 Fixing strap, Ø piston 63 mm E11980 Fixing strap, Ø piston 80 mm E11981 Fixing strap, Ø piston 100 mm EVW002 E11978 Fixing strap, Ø piston 50 mm EVW001 E11977 Fixing strap, Ø piston 40 mm Socket, M12, 4-pole, 2 m, PUR cable E11976 Fixing strap, Ø piston 32 mm EVW070 E11975 Fixing strap, Ø piston 20...25 mm Socket, M8, 3-pole 10 m, PUR cable E11982 INNOVATIONS Fixing strap, Ø piston 10...16 mm EVW069 Socket, M12, 4-pole, 5 m, PUR cable Clean line cylinder Socket, M8, 3-pole 5 m, PUR cable For further technical details please visit: www.ifm.com 11.2013 43
  43. 43. Position sensors Photocell with easy setting for tough environments Extremely robust photoelectric sensors for industrial applications Resistant metal housing with M30 connection Simple switch point setting via potentiometer and distance scale. Diffuse reflection sensor with background suppression or retro-reflective sensor Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems Ranges independent of colours Optimum choice for conveying applications The OI design is designed for position detection in conveying where long ranges are needed. As diffuse type sensor the device is virtually independent of the colour so that objects with different surfaces can be detected reliably without readjustment. The metallic housing with a solid M30 thread is extremely robust. Even without additional protection the sensor withstands impacts and shocks. Simple switch point setting A special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance (e. g. “1” = 100 mm, “2” = 200 mm etc.). So before connecting the sensor the switch point can be set and seen from the sensor scale at any time. There is no easier way. 44
  44. 44. Position sensors Infrared sensors / red light sensors Range Light spot diameter [mm] [m] Light-on / dark-on mode Current consumption [mA] Switching frequency [Hz] Switching output Order no. Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC 50...800 mm 55* light-on 35 300 PNP OIH580 50...800 mm 55* light-on 35 300 NPN OIH582 600 mm 30* light-on 35 300 PNP OIH280 600 mm 30* light-on 35 300 NPN OIH282 Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC 0.1...15 m** 100 x 130 dark-on 20 1000 PNP OIP280 0.1...15 m** 100 x 130 light-on 20 1000 PNP OIP281 0.1...15 m** 100 x 130 dark-on 20 1000 NPN OIP282 0.1...15 m** 100 x 130 light-on 20 1000 NPN OIP283 * at maximum range ** referred to prismatic reflector Ø 80 mm Dimensions Common technical data 43 38 Type of light red light 625 nm yellow Operation LED green [mA] 200 18 10...30 LED M30x1,5 Current rating 11 [V DC] Switching status indication 75 Operating voltage Voltage drop M12x1 [V] Protection rating, protection class Short-circuit protection, pulsed Accessories • Reverse polarity protection / overload protection Description Angle brackets, stainless steel (1.4301 / 304) Order no. •/• Ambient temperature [°C] Materials housing lens E10737 -25...60 nickel-plated zinc alloy, PMMA Connection technology Prismatic reflector, 50 x 50 mm, plastic Type Description E20744 Order no. Socket, M12, 2 m black, PUR cable E20739 Prismatic reflector, Ø 50 mm, plastic E20956 Prismatic reflector, Ø 80 mm, plastic EVC001 Socket, M12, 5 m black, PUR cable EVC002 Socket, M12, 2 m black, PUR cable Prismatic reflector, 80 x 80 mm, plastic EVC004 Socket, M12, 5 m black, PUR cable EVC005 E20005 For further technical data please go to: www.ifm.com 04.2013 45 INNOVATIONS Type < 2.5 IP 67, III
  45. 45. Sensors for motion control New absolute encoders Cost-optimised absolute encoders – more functions and bus interfaces Single and multiturn encoders Easy wiring and programming Solid and hollow shafts Optional stainless steel version Profibus DPV1/2, ProfiNet and CANopen interface EtherNet /IP, DeviceNet or Modbus More functions at a favourable price The new photoelectric absolute encoders with SSI interface detect position, angle, speed and distance in automated plant and machinery. They complement the ifm product family and do not only offer extended functionality and additional interfaces but also a convincing price/performance ratio. They are also available in stainless steel versions. Easy implementation These single and multiturn encoders are available with solid or hollow shaft. The additional interfaces and the removable bus connection cap ensure easy wiring and programming. All common bus interfaces such as Profibus DPV1/2, ProfiNet and CANopen interface, EtherNet /IP, DeviceNet or Modbus are provided. The multiturn encoder monitors the material feed of steel sheet rollers 46
  46. 46. Sensors for motion control Encoder Ø shaft Resolution [mm] Interface Operating voltage [V DC] Protection class Housing material Connection Order no. [Bit] 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RM3006 Multiturn encoder · solid shaft 6 25 Profibus 10 25 Profibus 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RM3007 10 25 ProfiNet 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RM3011 6 25 CANopen 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RM7011 10 25 CANopen 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RM7012 RN3001 Singleturn encoder · solid shaft 10 13 Profibus 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap 6 13 CANopen 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RN7011 10 13 CANopen 10...30 IP 65, IP 66, IP 67 Aluminium Bus cap RN7012 Profibus 10...30 IP 64, IP 65, IP 66, IP 67 Aluminium Bus cap RM3008 Multiturn encoder · hollow shaft 12 25 Accessories Description Order no. Housing diameter [mm] Spring disc coupling, Ø 6 mm / 10 mm, die-cast zinc; PA E60117 Spring disc coupling, Ø 10 mm / 10 mm, die-cast zinc; PA E60118 Plastic beam coupling with stainless steel hub, Ø 10 mm / 10 mm E60193 Flexible coupling with clamp connection, Ø 6 mm / 10 mm, aluminium E60066 Flexible coupling with clamp connection, Ø 10 mm / 10 mm, aluminium E60022 Flexible coupling with adjusting screws, Ø 6 mm / 10 mm, aluminium E60028 Measuring wheel, Ø 159.15 mm / 10 mm, Hytrel TPE-E E60110 Measuring wheel, Ø 159.16 mm / 10 mm, aluminium, PU E60076 Measuring wheel, Ø 63.66 ± 0.1 mm / 10 mm, Hytrel TPE-E E60138 Measuring wheel, Ø 63.6 mm, 10 mm, aluminium E60095 Measuring wheel, Ø 63.66 ± 0.1 mm / 6 mm, aluminium E60137 Measuring wheel, Ø 63.6 mm / 6 mm, aluminium E60006 Angle bracket, aluminium, black anodised -40...85 E60067 Flexible coupling with adjusting screws, Ø 10 mm / 10 mm, aluminium 58 [°C] Ambient temperature E60035 Maximum mechanical rotational speed [1/min] 12.000 Connection technology Type Description Order no. EtherNet jumper, M12 plug / M12 plug 2 m, PVC cable E21138 EtherNet, screened patch cable, 2 m, PUR cable, M12 / RJ45 E12090 INNOVATIONS Type Further technical data For further technical details please visit: www.ifm.com 11.2013 47
  47. 47. Sensors for motion control Safe monitoring of speeds Safe speed monitor uses standard sensors as pick-ups Easy parameter setting via rotary switch No restrictions for the design of the cam disc Monitoring functions can be enabled / disabled Reliable operation at extreme ambient temperatures down to -40 °C Housing width only 25 mm Applications The DD110S speed monitor has been designed for the safety-related maximum-speed monitoring that is used in wind turbines, carousels or centrifuges. The DD110S is also suited for safety-related monitoring of the operating mode “reduced speed” on machine tools. Special features The speed monitor is certified to EN 62061 / SIL 3 and EN ISO 13849-1 cat. 4 / PL e – even though non-safetyrelated sensors are used as pulse pick-ups. When the safety output has been triggered, it can be reset again manually or automatically. 48
  48. 48. Sensors for motion control Systems for pulse evaluation More functions Automatic or manual reset of overspeed is possible. This function is set via wire links. The monitoring function can be enabled and disabled via a switching input. Besides the 2-pole safety relay, transistor outputs can also be used as output for the status and error indication. Technical data Safety speed monitor DD110S Evaluation system for safe speed monitoring Operating voltage [V DC] Nominal voltage [V DC] Current consumption [mA] Sensor supply IP 20 / II Pulse inputs S34, S43: “1”: 6 mA / 24 V DC Input characteristics Adjustable speed range [rpm] Adjustable frequency range [Hz] Input frequency [Hz] 35,5 Output characteristics 99 108 0.1...990 ≤ 5000 Fault output “Fault” Y7 and diagnostic output “Overspeed” Y8 ≤ 20 mA, 24 V DC, voltage drop ≤ 2 V DC, short-circuit proof, non safe 114,5 6 A, 250 V AC / 24 V DC (≥ 6 mA); resistive load Contact rating 2 10...49500 2 safety-related switching outputs (floating contacts) 1 fault output “Fault” (positive switching) 1 diagnostic output “Overspeed” (positive switching) Dimensions LED 24 ≤ 125 24 V DC / ≤ 70 mA Protection Output function 22,5 19.2...28.8; incl. 5 % residual ripple 3 Ambient temperature [°C] -40...75 Max. permissible relative humidity 1) Screw terminals 2) Rotary switch 3) DIN rail mounting -40...55 Storage temperature 1 [°C] [%] 95, non condensing Housing materials Mounting Wiring diagram Connection VCC = 24 V DC Sensor 1 Sensor 2 L- L+ S33 S34 S35 (GND) S44 S43 S45 (GND) 13 Rail TH35 (according to EN 60715) Screw terminals; 0.5...2.5 mm² (AWG 12...30) 23 14 PA (polyamide) INNOVATIONS Easy setting of the limit speed The speed is determined via the interval measurement on the inputs where for example two inductive sensors are used as pulse pick-ups. The user can set the limit speed easily and effectively via three rotary switches (x 1, x 10, multiplier) – either in rpm or Hz. It was decided not to use any complicated setting menus. An easy and intuitive setting algorithm prevents unintentional change or manipulation of the set values. 24 DD11xS 24 V DC Enable 1 Y3 Y4 Y2 Y1 Y5 Y6 Y7 Y8 K1 K1 Restart K2 K2 24 V Fault Overspeed Enable 2 For further technical details please visit: www.ifm.com 11.2013 49
  49. 49. Sensors for motion control Analogue frequency transmission Frequency-to-current converter for the conversion of pulse sequences into standard signal Frequency-proportional current or voltage output High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Converting frequencies into standard signals The programmable frequency-to-current converter receives pulses from external pick-ups and calculates their frequency according to the interval measurement principle. Based on the set parameters, it generates an analogue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotational speed. Configurable switching outputs The DW2503 has one transistor output and one relay output that switch on or off in case the set limit frequency is exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. The rotational speed of the master belt is transmitted as an analogue target value to the controller of the other conveyor belts. 50
  50. 50. Sensors for motion control Pulse evaluation systems Function Nominal voltage Analogue outputs Pulse inputs Order no. 0/4...20 mA; 0...10 V PNP / NPN; NAMUR (24 V) [V] Application: Conversion of pulse sequences into analogue standard signals 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) Configurable output functions When the limit frequency is exceeded or not reached, the relay and transistor outputs are switched on or off. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages. Further technical data Relay outputs 1 changeover contact; potential-free 6 A (250 V AC); B300, R300 Transistor outputs 1 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Setting range [Imp/min] 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 20 21 22 23 24 2 3 1) OLED display 2) Programming buttons 3) LEDs INNOVATIONS Analogue output With a withstand voltage of 500 V DC, the analogue output is electrically isolated from the supply voltage of the pulse pick-ups. The value of the output signal changes either in proportion or out of proportion to the input frequency. DW2503 35,5 Application example A typical application is the synchronisation of interacting conveyor belts. The rotational speed of the master belt is detected with a frequency-to-current converter. The speed of the second conveyor belt is re-adjusted by means of an analogue preset value from a frequency converter. 78 1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate the acceptable range while providing the detected frequency as analogue current or voltage signal. For further technical data please go to: www.ifm.com 04.2013 51
  51. 51. Sensors for motion control Rotational speed monitoring and standstill detection Speed monitor family with extended functions Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions, speed-proportional analogue output Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Versatile speed monitoring The speed monitors calculate the rotational speed by evaluating pulses. The transistor and relay outputs switch when adjustable limit values are exceeded or not reached. This allows, for example, reliable overspeed and standstill detection. Versions The speed monitors DD2503 and DD2603 monitor the rotational speed of one channel with two separately adjustable limit values. A separate output is assigned to each limit value. The speed monitors DD2505 and DD2605 monitor two separate input channels, each having one switch point. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. Speed monitors switch when critical rotational speeds are exceeded or not reached. 52
  52. 52. Sensors for motion control Pulse evaluation systems Switching function Nominal voltage Analogue outputs Pulse inputs Order no. [V] Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles 1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 0/4...20 mA PNP / NPN; NAMUR (24 V) DD2503 2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) – PNP / NPN; NAMUR (24 V) DD2505 1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 0/4...20 mA NAMUR (EN 50227) DD2603 2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) – NAMUR (EN 50227) DD2605 Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages. 2 changeover contacts 6 A (250 V AC); B300, R300 Transistor outputs 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Setting range [Imp/min] 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 20 21 22 23 24 INNOVATIONS Versions including wire monitoring The monitors DD2603 and DD2605 offer sensor cable monitoring. In this case, NAMUR sensors must be applied. Relay outputs 2 3 35,5 Standstill monitoring Standstill monitoring is used to detect torn conveyor belts, to monitor the V-belts of ventilators or to detect blocked screw conveyors. The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine. Further technical data DD2503, DD2505, DD2603, DD2605 78 Overspeed monitoring: Centrifuges, carousels or wind turbines are monitored for exceeded maximum rotational speed. The speed monitor gives a switch-off signal as soon as the speed is too high. This makes sure that the resulting centrifugal forces will not destroy the system. 1) OLED display 2) Programming buttons 3) LEDs For further technical data please go to: www.ifm.com 04.2013 53
  53. 53. Sensors for motion control The taming of physical variables Threshold relay for the detection and processing of analogue measuring values Two analogue current inputs Monitoring of two limit values with separate output relays Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Limit values of analogue signals The threshold relay DL2503 is a programmable analogue unit designed to evaluate physical variables that are available as analogue standard signals / sensor signals (0/4...20 mA). Extensive parameter setting options make it easy to meet the requirements of the application. Typical applications • Limit value monitoring of flow, pressure, temperature or level. • Monitoring of the difference between inflow and return flow • Pressure difference monitoring. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. Analogue sensor signals are evaluated. The output switches if limit values are exceeded or not reached. 54
  54. 54. Sensors for motion control Pulse evaluation systems Switching function Nominal voltage Analogue outputs Analogue inputs Order no. 1x 0/4...20 mA 2x 0/4...20 mA for sensors or transmitters DL2503 [V] 2-channel analogue threshold relay for analogue standard signals 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 2 changeover contacts 6 A (250 V AC); B300, R300 Relay outputs 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Transistor outputs Setting range [Imp/min] 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 20 21 22 23 24 2 3 INNOVATIONS Comparator mode In the comparator mode, the monitor DL-2503 forms the difference or the total from the two input signals (IN 1-IN 2, IN 1+IN 2). The differential or the total value can be displayed, evaluated, compared with the set limit values and provided as an analogue signal. The outputs switch according to the set parameters and functions. Further technical data 35,5 Operating principle The analogue current signals at both inputs can be scaled, displayed and monitored separately. The start and end values of the current signal can be assigned any numerical value corresponding to the measuring range of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar). The monitor compares the actual signal values with the set limit values and switches the assigned outputs according to the set parameter values and functions. The input signals can be scaled according to the measuring range of the sensor, so that the user may read the physical units of the measured values directly on the display. The analogue output provides the input signal “IN 1” unchanged or scaled for further use. 78 2 switch points in mA or of the physical unit [°C; bar; etc.) 6 switching functions (limit value exceeded or not reached, window range) Subtraction and summation by means of signal combination (In1-In2; In1+In2) 1) OLED display 2) Programming buttons 3) LEDs For further technical data please go to: www.ifm.com 04.2013 55
  55. 55. Sensors for motion control Direction monitoring Direction monitor with integrated rotational speed and standstill monitoring Rotational direction monitoring by means of staggered pulse sequences High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Monitoring the direction of rotation The direction monitors detect the direction of a shaft rotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Depending on which sensor is dampened first by the switching cams, the direction of rotation can be determined. Versions The DR2503 has a switching output indicating the direction of rotation and another switching output for speed monitoring. The DR2505 has one switching output for clockwise and another one for counter-clockwise rotation while offering simultaneous standstill detection. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. In case of overload or brake failure, the direction monitor detects the unintentional lowering of the load. 56
  56. 56. Sensors for motion control Pulse evaluation systems Switching function Nominal voltage Pulse inputs Order no. [V] Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed 1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) DR2503 Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation DR2505 Further technical data DR2503, DR2505 Relay outputs 2 changeover contacts 6 A (250 V AC); B300, R300 Transistor outputs 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Setting range [Imp/min] 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 20 21 22 23 24 2 3 INNOVATIONS Configurable output functions If clockwise / counter-clockwise rotation or under / overspeed are detected, the relay outputs will be switched on or off. All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages. PNP / NPN; NAMUR (24 V) 35,5 Application example: Lifting systems The unit monitors if the load hook is lifted or lowered as expected. In case of overload or brake failure, the unintentional lowering of the load can be detected and avoided. Pumps The unit monitors if the pump rotates in the correct direction. 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 78 1 input with 2 switching outputs for separate direction signals; adjustable reset times for standstill monitoring 1) OLED display 2) Programming buttons 3) LEDs For further technical data please go to: www.ifm.com 04.2013 57
  57. 57. Sensors for motion control Monitor relative speed to eliminate slip-ups Slip monitor with integrated speed monitoring One switch point for rotational speed and one for slip monitoring High input frequency of up to 60,000 pulses / minute Functions with parameter setting Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Slip monitoring Slip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed difference in per cent and switches off as soon as the limit value is reached. This avoids tear or damage caused by friction heat. Limit values Two separate limit values can be monitored for slip and rotational speed. The unit can be set to monitor if the limit values are exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts. 58
  58. 58. Sensors for motion control Pulse evaluation systems Switching function Nominal voltage Pulse inputs Order no. [V] Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed 1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) DS2503 1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) NAMUR (EN 50227) DS2603 Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences. 2 changeover contacts 6 A (250 V AC); B300, R300 Transistor outputs 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Setting range [Imp/min] 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 20 21 22 23 24 2 3 INNOVATIONS Sensor wire monitoring The slip monitor DS2603 offers sensor cable monitoring. In this case, NAMUR sensors must be applied. Relay outputs 35,5 Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages. Further technical data DS2503, DS2603 78 Application example: Typical applications for slip monitoring can be found on couplings of internal combustion engines (for example emergency power generators in hospitals, diesel drives of ships and locomotives) but also on interlinked machines like mobile machines, spinning mills, sewing machines or machine tools. 1) OLED display 2) Programming buttons 3) LEDs For further technical data please go to: www.ifm.com 04.2013 59
  59. 59. Sensors for motion control Monitor absolute speed difference to keep it straight Synchronous monitor for slip and synchronous monitoring Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 °C Synchronous monitoring The synchronous monitor compares the pulse sequences generated on two moving machine parts. As soon as these two parts move at different speeds or at different angles of deflection, the synchronous monitor switches. Operating principle The synchronous and slip evaluation is done by means of pulse differences. Both the reset time and the number of pulse differences that are just about acceptable can be set by the user. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness. Synchronous monitors are used when several power trains are to be synchronised. 60
  60. 60. Sensors for motion control Pulse evaluation systems Switching function Nominal voltage Pulse inputs Order no. [V] Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences 1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) DS2505 1 input with 2 switch points for synchronous monitoring by means of pulse differences 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) DS2506 1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) NAMUR (EN 50227) DS2605 Application example: Transistor outputs 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection Setting range Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences. 1...60000 (0.1...1000 Hz) Ambient temperature [°C] -40...60 Storage temperature [°C] -40...85 Housing protection rating IP 50 Terminal protection rating IP 20 OLED display; 128 x 64 pixels luminous Function display Input signal indication LED yellow Switching status indication LED green Dimensions 45 124,7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 Sensor wire monitoring The synchronous monitor DS2605 offers sensor cable monitoring. In this case, NAMUR sensors must be applied. [Imp/min] 20 21 22 23 24 2 3 INNOVATIONS Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages. 2 changeover contacts 6 A (250 V AC); B300, R300 35,5 Gantry crane The platform of the gantry crane has to be moved with great precision to avoid wedging. On each side of the platform, the distance is measured by means of inductive sensors detecting the teeth of a rack. Relay outputs 78 Lifting platform Both pairs of scissors of the lifting platform must be synchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindle drive. The synchronous monitor detects the number of revolutions of both spindles. Further technical data DS2505, DS2506, DS2605 1) OLED display 2) Programming buttons 3) LEDs For further technical data please go to: www.ifm.com 04.2013 61

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