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MECHANICALMECHANICAL
REGULATORREGULATOR
OF ROTATIONAL SPEEDOF ROTATIONAL SPEED
20132013
MECHANICALMECHANICAL
REGULATORREGU...
Principle of operationPrinciple of operation
е
Деталь 2
Деталь 1
Main principle:
A fixation point A of an output
Shaft (it...
Main Units of MARSMain Units of MARS
1
3
2
4
Main Units of MARSMain Units of MARS
5
Input shaft
Control of gear ratio
chan...
Technical parameters of MARSTechnical parameters of MARS
Max transmitted power, кW
Nominal rotational speed of an input sh...
Operation parameters of drivesOperation parameters of drives
Drives with frictional (belt)
variators
Works effectively in ...
MARS advantagesMARS advantages
Operational advantage and
competitive price
Can work with cheap
induction motor
Accurate an...
MARSMARS comparison with different types ofcomparison with different types of
Drives
Parameter
MARS
Parameter
Efficience, ...
Materials
MARSMARS mainmain
Precision
Precision of gears
Hardness
Cementation
Estimated Specific load on the
transmission ...
InnovationsInnovations
Mechanical regulator of rotational speed (MARS) is an unique invention of Ukrainian specialists.
Ob...
MARS for threshing drum of harvestersMARS for threshing drum of harvestersMARS for threshing drum of harvestersMARS for th...
Samples of experimental MARS’sSamples of experimental MARS’s
For tractors
For seeders
Samples of experimental MARS’sSample...
ManagementManagement
Sergey V. Iukhimenko
General director
Corresponding member of the Ukrainian Academy of
Ecological Sci...
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MECHANICAL REGULATOR OF ROTATIONAL SPEED

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MECHANICAL REGULATOR OF ROTATIONAL SPEED

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  1. 1. MECHANICALMECHANICAL REGULATORREGULATOR OF ROTATIONAL SPEEDOF ROTATIONAL SPEED 20132013 MECHANICALMECHANICAL REGULATORREGULATOR OF ROTATIONAL SPEEDOF ROTATIONAL SPEED 20132013
  2. 2. Principle of operationPrinciple of operation е Деталь 2 Деталь 1 Main principle: A fixation point A of an output Shaft (item 2) to the desired time In the right place movable the remaining points. Points O and M Are axes of rotation of the input Деталь 3 А Are axes of rotation of the input (item 3) and output shafts (item 3) respectively. Distance O-M is eccentricity of the variator and can change in the range of 0 to emax through mutual rotation of the Crank (item 1) and the input shaft (item 3). А CVT transmission ratio i = (R e) / e, where R - radius (distance Change of gear ratio i is due to changes in the eccentricity running at any rotation of an input shaft. The proposed principle uniform rotation of an output shaft. Principle of operationPrinciple of operation N O M (distance MN) pitch circle of the output shaft (part 2). eccentricity e. For e = 0 the output shaft of the variator is not principle provides unstressed fixation of point A and
  3. 3. Main Units of MARSMain Units of MARS 1 3 2 4 Main Units of MARSMain Units of MARS 5 Input shaft Control of gear ratio changing 1 – 2 – counterweight main movement part transmission of rotary motion Output shaft 3 – 4 – 5 – 6 – 6
  4. 4. Technical parameters of MARSTechnical parameters of MARS Max transmitted power, кW Nominal rotational speed of an input shaft (without reducer), min-1reducer), min-1 Nominal rotational speed of an output shaft accelerator), min- Min rotational frequency of output shaft Transmission ratioTransmission ratio Rotation degree of speed regulation Max moment on output shaft, Н⋅m Efficiency Technical parameters of MARSTechnical parameters of MARS 50 - 4500 Nominal rotational speed of an input shaft (without 1300±2001300±200 rotational speed of an output shaft (without 360±50 Min rotational frequency of output shaft, min-1 0 3,8 – 4,53,8 – 4,5 от 0 и более 1000 до 3500 0,93 - 0,95
  5. 5. Operation parameters of drivesOperation parameters of drives Drives with frictional (belt) variators Works effectively in a range of angular velocities (ωmax/ωmin= 3–6). Efficiency is lower than in a mechanical gear. Drives with Moment Works most effectively in only a few points. Drives with MARS Works effectively in a wide range of angular velocity (ωmax / ωmin greater than 1000). Works effectively in creeping mode. Efficiency is comparable with the efficiency of a manual transmission. Drives with mechanical transmission Ideal drive Operation parameters of drivesOperation parameters of drives The dependence of the MARS efficiency and torque on the output shaft of the output speed and transmission ratio Works effectively in a wide range of angular greater than 1000). Works effectively in creeping mode. Efficiency is comparable with the efficiency of a manual 100 % Efficiency TorqueNm ŋ Revs Ideal drive Revs Transmission ration of MARS
  6. 6. MARS advantagesMARS advantages Operational advantage and competitive price Can work with cheap induction motor Accurate and stable full- range speed control The minimum volume of construction works for the implementation Short time of reaction Requires no special facilities for installation Starting engine without a load Simplicity of construction Smooth speedup with maximum load High efficiency MARS advantagesMARS advantages Can work with cheap induction motor Minor technical care The minimum volume of construction works for the implementation The main engine is separated from the drive machine Requires no special facilities for installation Stable and space-saving design Simplicity of construction High availability High efficiency Long service life, high reliability
  7. 7. MARSMARS comparison with different types ofcomparison with different types of Drives Parameter MARS Parameter Efficience, % 92–95 Kinematic range, ωmax / ωmin More than 1000 Relative metal consumption, % 70Relative metal consumption, % 70 Relative transmitted power, % More than 200% comparison with different types ofcomparison with different types of regulatorsregulators Multidisc (hydraulic) Multidisc (frictional) Belt (frictional) 75–87 85–89 84–88 3 6 5 100 95 93100 95 93 40–60% 100%
  8. 8. Materials MARSMARS mainmain Precision Precision of gears Hardness Cementation Estimated Specific load on the transmission elements ст.40, ст.45, ст.40Х, ст.20 parametersparameters 7 8 HRC – 28,0-38,5 HRCэ – 45,0-57,0 h = 0,7-1,2 мм [Ϭк ] = 8-15 кг/мм2
  9. 9. InnovationsInnovations Mechanical regulator of rotational speed (MARS) is an unique invention of Ukrainian specialists. Obtained patents in Ukraine, Belorussia, Russian Federation. InnovationsInnovations Mechanical regulator of rotational speed (MARS) is an unique invention of Ukrainian specialists. Russian Federation.
  10. 10. MARS for threshing drum of harvestersMARS for threshing drum of harvestersMARS for threshing drum of harvestersMARS for threshing drum of harvesters Ø518 549
  11. 11. Samples of experimental MARS’sSamples of experimental MARS’s For tractors For seeders Samples of experimental MARS’sSamples of experimental MARS’s For harvesters For cars
  12. 12. ManagementManagement Sergey V. Iukhimenko General director Corresponding member of the Ukrainian Academy of Ecological Science, Dr Honored worker of Industry of UkraineHonored worker of Industry of Ukraine 81/11 K.Marks Ave, Dnepropetrovsk, Ukraine, 49000 e-mail: gev.cmk@gmail.com www.bureau-energy.com.ua Tel/fax +38 (0562) 35 00 80 Alexander S. Pliskanovskyi Deputy director Corresponding member of the Ukrainian Academy ofCorresponding member of the Ukrainian Academy of Engineering Science, Dr Honored worker of industry of Ukraine 81/11 K.Marks Ave, Dnepropetrovsk, Ukraine, 49000 e-mail: plas.cmk@gmail.com www.bureau-energy.com.ua Tel/fax +38 (056) 376 10 70 ManagementManagement Iukhimenko General director Corresponding member of the Ukrainian Academy of Ecological Science, Dr.-Eng Honored worker of Industry of UkraineHonored worker of Industry of Ukraine Ave, Dnepropetrovsk, Ukraine, 49000 .cmk@gmail.com energy.com.ua +38 (0562) 35 00 80 Pliskanovskyi Deputy director Corresponding member of the Ukrainian Academy ofCorresponding member of the Ukrainian Academy of Engineering Science, Dr.-Eng Honored worker of industry of Ukraine Ave, Dnepropetrovsk, Ukraine, 49000 .cmk@gmail.com , 3104500@gmail.com energy.com.ua +38 (056) 376 10 70
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