Innovative transmission
for harvesters and tractors
European engineering bureau of
machines and systems “Energy”
2013
We are implementing scientific
achievements of the future today!
Goals and objectives
Creation of modern
construction plant
Practical application of modern
technologies in mechanical
engi...
Common problems of twisting moment transfer
in mechanical engineering
High metal consumption High cost of aggregatesSizes
...
The decision of these complex problems is an implementation of
a Mechanical Adjuster of Rotational Speed (MARS) with
autom...
Indicator
Max transmitted power, kW 50 - 4 500
Nominal rotational speed of an input shaft
(without reducer), min¯¹
1 300±2...
Features of MARS
Starting engine without a load
Stepless regulation of the output shaft’s rotation speed
Reduction drive a...
Comparison of MARS
with different kinds of variators
MARS hydraulic
Multidisc
(frictional)
Belt
(frictional)
Efficiency, %...
MARS will replace
Fluid coupling
Traditional reduction drives with
constant speed of rotation of
an output shaft
Transmiss...
Copyright
Idea and construction of MARS are protected
by patents of Ukraine, Belorussia and Russian
Federation
“Plant “Mac...
Business model
European engineering bureau of
machines and systems “Energy”
Delivery
ofspareparts
Patent
owner
Direct sale...
Project progress
 The first round of negotiations with 11 potential customers about MARS supply
have been carried on
 Se...
Market capacity
Production in 2011, thnds:
Total:
12,6 6,2Russia
Ukraine
Belorussia
6,05
61,3 3,7
0,05
18,8
6,55
65
Rostse...
Market environment
Car variators
Variators for technological equipment
Market advantages of MARS
 Simplicity of construction
 Production cost of MARS is 2 times lower then its analogues
 Lif...
Projected financial result
2013 2014 2015 2016 2017 2018 Всего
Income from
operations
-233 900 925 552 17 001 919 49 545 9...
Investment requirement
Статьи затрат 2013 2014
MARS designing for Gomsel’mash, thnd.$ 120,75 -
MARS designing for Minsk Tr...
Soundness of investment
Показатель Значение
Payback period
PB, month
17
Break-even point, thnd.$ 8 198
Break-even point, p...
Management
Sergey V. Yukhimenko
General director
Corresponding member of the Ukrainian Academy of
Ecological Science, Ph.D...
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Presentation og Mechanical Adjuster of Rotational Speed (MARS) with automatic adjusting system in transmissions and drives

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Presentation og Mechanical Adjuster of Rotational Speed (MARS) with automatic adjusting system in transmissions and drives

  1. 1. Innovative transmission for harvesters and tractors European engineering bureau of machines and systems “Energy” 2013
  2. 2. We are implementing scientific achievements of the future today!
  3. 3. Goals and objectives Creation of modern construction plant Practical application of modern technologies in mechanical engineering Creation of innovative products claimed by the world market Increase of power efficiency and service life of operating knots and units of agricultural machinery and tractors
  4. 4. Common problems of twisting moment transfer in mechanical engineering High metal consumption High cost of aggregatesSizes Low dynamic characteristics High energy expenditures Low efficiency High maintenance cost Step change of twisting moment
  5. 5. The decision of these complex problems is an implementation of a Mechanical Adjuster of Rotational Speed (MARS) with automatic adjusting system in transmissions and drives Suggested decision Engine (electric motor) Drive of a separating drum of harvesters Adjusting system MARR Main drive for harvesters Main drive for tractors
  6. 6. Indicator Max transmitted power, kW 50 - 4 500 Nominal rotational speed of an input shaft (without reducer), min¯¹ 1 300±200 Nominal rotational speed of an output shaft (without accelerator), мин¯¹ 360±50 Min rotational frequency of output shaft, мин¯¹ 0 Transmission ratio 3,8 - 4,5 Rotation degree of speed regulation от 0 и > 1 000 Max moment on output shaft, N*m ≤ 3 500 Efficiency of MARS 0,93 - 0,95 Technical parameters of MARS
  7. 7. Features of MARS Starting engine without a load Stepless regulation of the output shaft’s rotation speed Reduction drive and device of stepless change of rate in one article 30% decrease of metal consumption Reliability of MARS, simplicity of manufacture and maintenance High efficiency
  8. 8. Comparison of MARS with different kinds of variators MARS hydraulic Multidisc (frictional) Belt (frictional) Efficiency, % 92 - 95 75 - 87 85 - 89 84 - 88 Kinematic range, Ѡmax/Ѡmin ≥ 1 000 3 6 5 Relative metal consumption, % 70 100 95 93 Relative transmitted power, % ≥ 200% 40 - 60% 100%
  9. 9. MARS will replace Fluid coupling Traditional reduction drives with constant speed of rotation of an output shaft Transmissions with a discrete rotational speed of an output shaft Belt and frictional variators
  10. 10. Copyright Idea and construction of MARS are protected by patents of Ukraine, Belorussia and Russian Federation “Plant “Machines and Systems” LLC has exclusive rights for production of MARS’s using its patented construction Requests for obtaining patents has been accepted in Czech Republic, Poland, Germany, Bulgaria and PRC
  11. 11. Business model European engineering bureau of machines and systems “Energy” Delivery ofspareparts Patent owner Direct sales to our customers
  12. 12. Project progress  The first round of negotiations with 11 potential customers about MARS supply have been carried on  Set of tests within our own test site have been conducted  Full set of drawings for MARS has been designed  Test samples of MARS for Gomselmash harvesters and Minsk Tractor Works and Yuzhmash tractors have been produced  Contracts for designing and field testing of MARS have been signed with Gomselmash and Minsk Tractor Works  Construction laws, technical regulations of assembly, passport of MARS and owner’s manual have been designed
  13. 13. Market capacity Production in 2011, thnds: Total: 12,6 6,2Russia Ukraine Belorussia 6,05 61,3 3,7 0,05 18,8 6,55 65 Rostselmash Gomselmash Claas Other CIS market structure in 2011 48,01% 34,29% 6,86% 10,84% Minsk Tractor Works Kharkov Tractor Works Agromashholding Other 72,43%6,9% 14,84% 5,83%
  14. 14. Market environment Car variators Variators for technological equipment
  15. 15. Market advantages of MARS  Simplicity of construction  Production cost of MARS is 2 times lower then its analogues  Life expectancy is more then 200 000 hours  Efficiency 93 - 95%  Low service cost  Light weight  Can work with induction motor  Short time of reaction  Possibility of smooth speedup with maximum load  Sharp and constant wide band regulation
  16. 16. Projected financial result 2013 2014 2015 2016 2017 2018 Всего Income from operations -233 900 925 552 17 001 919 49 545 981 101 018 999 135 976 892 304 235 443 Net profit/loss, USD -328 150 156 704 14 918 303 46 983 980 97 603 812 132 250 799 291 585 448 Investments, USD 347 400 1 146 086 0 0 0 0 1 493 486 Loans, USD 4 506 833 9 213 493 2 590 043 2 197 210 0 0 18 507 579 Balance, USD 19 250 5 828 873 23 763 004 63 224 323 160 828 135 293 078 934 546 742 519 EBITDA -328 150 207 291 15 523 392 47 402 593 97 630 597 132 250 799 292 686 523
  17. 17. Investment requirement Статьи затрат 2013 2014 MARS designing for Gomsel’mash, thnd.$ 120,75 - MARS designing for Minsk Tractor Works, thnd.$ 113,15 - MARS production for Gomsel’mash, thnd.$ 89 396,504 MARS production for Minsk Tractor Works, thnd.$ 5 352,876 Sales expenses, thnd.$ - 67,5 Office expenses, thnd.$ 115,5 328,205 Total investments required, thnd.$ 347,4 1 146,086
  18. 18. Soundness of investment Показатель Значение Payback period PB, month 17 Break-even point, thnd.$ 8 198 Break-even point, pcs. 1 744 Net present value NPV, тыс.$ 196 541,08 Profitability index PI 132 ROI 195
  19. 19. Management Sergey V. Yukhimenko General director Corresponding member of the Ukrainian Academy of Ecological Science, Ph.D Honored worker of Industry of Ukraine 81/11 K.Marks Ave, Dnepropetrovsk, Ukraine, 49000 web: www.auic.com.ua e-mail: gev.cmk@gmail.com Tel/fax +38 (0562) 35 00 80 Alexander S. Pliskanovsky Deputy director Corresponding member of the Ukrainian Academy of Engineering Science, Ph.D Honored worker of industry of Ukraine 81/11 K.Marks Ave, Dnepropetrovsk, Ukraine, 49000 web: www.auic.com.ua e-mail: plas.cmk@gmail.com, 3404500@gmail.com Tel/fax +38 (056) 376 10 70

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