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Zgliczynski Embraco

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  • 1. Using Natural Refrigerants October, 2009 Technology naturally thought Marek Zgliczynski 1
  • 2. Highlights Global Capacity for World market + 380 million Leadership in market and leader 30 million manufactured tecnology compressors products per year R&D in 3 400 people 862 Global network of selling and dedicated to research patents globally continents and development distribution 2
  • 3. Triple Bottom Line related to business - balance of economic, environmental and social aspects Besides all product benefits and outstanding performance, Embraco specially focuses on its balance with Social and Environmental dimensions. ECONOMIC SOCIAL ENVIRONMENTAL DEVELOPMENT DEVELOPMENT DEVELOPMENT •Management systems: ISO 9001 (all •Technology awards to VCC due to sites); ISO 14001 (EECON, Brazil and its benefits recognition •Values and Diversity principles China), OHSAS 18001 (Italy, Brazil, EECON), QC 080,000 (Brazil, Italy and •Lean Concept - improved •Volunteer working programs Slovakia). productive processes with less waste of time and raw material •Support to local comminutes •Embraco Ecology Award - to •Code of Ethics encourage the practice of environmental education in learning •Global technological partnerships institutions with research centers and universities •Development of natural refrigerant compressors: R744, R290, R600a 3
  • 4. Technological Innovation Pioneer and leader in the replacement solutions of CFC refrigerants since 1993 R&D Investments: Up to 3% of total income, independent from economy instability Isobutane (R 600a) Compressors Propane (R 290) Compressors Innovation CO2 (R744) compressors 4
  • 5. Embraco Europe Sales by Refrigerant 100% 80% 60% HC HFC 40% CFC&HCFC 20% 0% 91 95 99 03 07 19 19 19 20 Source: Embraco Europe Sales records 20 5
  • 6. Light Commercial Sales by Refrigerant 100% 80% 60% CFC&HCFC HFC 40% HC 20% 0% 1991 1996 2000 2004 2008 Source: Embraco Europe Sales records 6
  • 7. Alternative Refrigerant Compressors Production Footprint: COMPRESSOR PLATFORM - ALTERNATIVE REFRIGERANTS Europe North America SLOVAKIA PLANT NB - R600a ; R290 NE - R600s;R290 NT - R290 Asia ITALY PLANT EM - R600a ; R290 CHINA PLANT EM - R600a ; R290 Latin America BRAZIL PLANT EM - R600a ; R290 F - R600a ; R290 EG - R600a EK - R744 (CO2) All manufacturing sites are able to produce Manufacturing Sites alternative refrigerant compressors l 7
  • 8. Embraco products and manufacturing Household appliances, light ice cream freezers and GDMs R600a Refrigerant Fluid Compressor Manufacturing Cooling Capacity platform Site Range [W] EM/VEM BR , IT, CN 50 to 205 EG/VEG BR 110 to 225 F BR 115 to 175 NB SK 140 to 260 NEK NEK SK 160 to 240 0 100 200 300 Check Point Condition: ASHRAE LBP 32 / 50Hz 8
  • 9. Embraco products and manufacturing GDMs, walk in rooms, horizontal and vertical freezers R290 Refrigerant Fluid Compressor Manufacturing Cooling Capacity platform Site Range [W] EM BR , IT, CN 185 to 300 F BR 320 to 490 NEK NEK SK 190 to 580 NT SK 595 to 810 0 200 400 600 800 1000 Check Point Condition: ASHRAE LBP 32 / 50Hz 9
  • 10. Propane (R290) EM Family NE Family NT Family COP (W/W) COP (W/W) COP (W/W) 1,48 1,36 1,38 +16% +11% +15% 1,28 1,23 1,20 NE1121Z EMT2125U NE2134Z NEK2134U T2178GK- NT2170U (R134a) (R290) (R134a) (R290) (R404A) (R290) Test Condition: Check Point Ashrae LBP 32oC 10
  • 11. Propane (R290) Variable Speed Technology NE Family System COP (W/W) Up to +35% NEK9213GK VNEK213U (R404A) (R290) 11
  • 12. Propane (R290) Characteristics of the refrigerant: Characteristics of the propane products - Common availability; - Don’t require particular adaptation - Lower applied cost; of the refrigeration systems; - Compatibility with mineral and - Higher efficiency and capacity performance; alkylbenzene oils and all the material - Low noise; used in compressors and refrigeration - Embraco is offering full range of high system; efficiency compressors for light commercial - Great ecological appeal: application; - Production in South America, Europe and Asia (China); 12
  • 13. Propane (R290) Test results: R-404A versus R-290 6 NEK2125GK (R-404A) NEK2125U (R-290) 5 COP [W/W] 4 7 to 12% COP improvement 3 -40 -35 -30 -25 -20 -15 -10 Evaporating Temperature [°C] Test results evidenced the high competitiveness of R 290 Testing condition: Condensing temperature = 55 ° Liquid and vapor temperatures = 32.2 °C; 50Hz C; 13
  • 14. CO2 (R744) Characteristics of the CO2 products - New platform concept; Characteristics of the refrigerant: - Safe, silent and reliable product; - Natural fluid; - Competitive performance; - Not flammable; - Suitable to variable capacity (VCC) - Lowest GWP refrigerant fluid. for premium applications; - Environmental friendly technology; - Application in refrigeration and heat pump. 14
  • 15. CO2 (R744) Test results: Vending Machine 360 Energy consumption 320 [kWh/month] 280 EK6210CD (R-744) Heat Pump Laundry Dryer Standard cycle at: T.amb. 20° C 240 T6213Z (R-134a) 7 kg of cotton with 4.2 kg of water 1400 200 1200 22 24 26 28 30 32 34 36 1000 Am bient tem perature [°C] Power input [W] 800 600 COMPR. ENERGY TIME Up to 7% energy saving 400 NE7215H (R134a) NE7215U (R290 ) consumption NE7215H: 2.402 kWh 138 min. EK6210CD (R744 ) NE7215U: 2.278 kWh 137 min. EK6210CD: 2.230 kWh 146 min. 200 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 Time [h] 8% energy saving Test results evidenced the high competitiveness of R744 15
  • 16. CO2 (R744) Lineup: Product Data - R744 (M/HBP) Displacement Cooling Capacity Compressor Voltage / Frequency Start of Production Board Approval cc cu in W EK6160CD 100V 50-60Hz 1 ~ 1.00 0.06 380* Already EK6175CD 100V 50-60Hz 1 ~ 1.30 0.08 500* Nov'09 EK6210CD 115V 60Hz 1 ~ 1.75 0.11 805 Already UL EK6210CD 220V 60Hz 1 ~ 1.75 0.11 805 Already EK6210CD 220-240V 50Hz 1 ~ 1.75 0.11 700 Already CCC, VDE EK6214CD 220-240V 50Hz 1 ~ 2.45 0.15 905 Dec'09 * at 50Hz Testing Condition Evaporating Temperature Dischareg Pressure Return Gas Temperature Ambient Temperature Approach Temperature ° (° C F) bar ° (° C F) ° (° C F) ° (° C F) MBP -10 (14) 85 32 (89.6) 32 (89.6) 32 (89.6) 16
  • 17. CO2 (R744) Assembly line production capacity of 60k compressors per year 17
  • 18. Responsible technology for a better quality of life Thank you ! Marek Zgliczynski marek.zgliczynski@embraco.it 18

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