Aerospace Insert Potting Brochure

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Aerospace Insert Potting Brochure

  1. 1. Aerospace_Insert-Potting 2/26/10 10:49 AM Page 1 Advanced Materials Insert Potting with Huntsman Aerospace Products Lightweight, high-performance materials from Huntsman have long been preferred by leading aircraft manufacturers and repair facilities to reliably reinforce honeycomb composite panels before inserting fasteners. The fasteners are used to install components in composite floor panels, galley walls, bulkheads and lavatory cabinets. Among the epoxy syntactic systems frequently specified for aircraft composite reinforcing are: Epocast® 1618-D/B low-density epoxy syntactic, Epocast® 1633-A/B low-density epoxy syntactic and Epocast® 1652-A/B medium-density epoxy syntactic. Uralane® 5774-A/B polyurethane adhesive is also used for potting of inserts made from materials such as Torlon® polyamide-imide. The Huntsman insert potting materials are either self-extinguishing or flame-retardant to satisfy FAA regulations. Physical performance properties include: Qualified to Boeing, Sikorsky and other OEM specifications Easy to handle viscosities High strength Ability to withstand temperatures up to 350ºF, depending on product
  2. 2. Aerospace_Insert-Potting 2/26/10 10:49 AM Page 2 Insert Potting with Huntsman Aerospace Products Reinforcing Process Position tab over Dispense syntactic Remove tab after Complete part prepared cavity syntactic cures Insert Potting Materials Syntactics Adhesives Epocast® Epocast® Epocast® Uralane® Properties 1618-D/B 1633-A/B 1652-A/B 5774-A/B Work Life, @ 77ºF, min. 15 2-5 55 15-25 Density, g/cc (lbs./ft ) 3 0.70 (44) 0.73 (45) 0.80 (50) N/A Service Temperature, ºF 200 160 350 180 Compressive Strength, psi 5,000 6,500 8,000 N/A Lap Shear Strength, psi N/A N/A N/A 2,000 Selected Specifications BMS 5-28, BMS-5-28, GM 4006, BMS 5-105, Ty 18, Cl 1 Ty 18, Cl 2 Ty 1, Cl B Ty 5 CONTACT US TODAY FOR IMPORTANT LEGAL NOTICE: Epocast® and Uralane® are registered trademarks of Huntsman Corporation or an affiliate thereof in one or more, but MORE INFORMATION ABOUT not all, countries. Torlon® is a registered trademark of Solvay Advanced Polymers LLC. HUNTSMAN INSERT POTTING Sales of the product described herein (“Product”) are subject to the general terms and conditions of sale of either Huntsman Advanced Materials Americas LLC, or its appropriate affiliate including without limitation Huntsman Advanced Materials (Europe) BVBA, Huntsman Advanced Materials LLC, Huntsman Advanced Materials Americas MATERIALS AT 888-564-9318. Inc., or Huntsman Advanced Materials (Hong Kong) Ltd. (“Huntsman”). The following supercedes Buyer’s documents. While the information and recommendations included in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN IS TO BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. Americas No statements or recommendations made herein are to be construed as a representation about the suitability of any Product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Data and results are based on controlled conditions and/or lab work. Buyer is responsible to determine Huntsman Advanced Materials the applicability of such information and recommendations and the suitability of any Product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights. Americas Customer Service Center The Product may be or become hazardous. Buyer should (i) obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on Product hazards and toxicity, together with proper shipping, 10003 Woodloch Forest Drive handling and storage procedures for the Product, (ii) take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and The Woodlands, Texas 77380 exposure to the Product and (iii) comply with and ensure that its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the Product comply with all safety information contained in the 888-564-9318 applicable Material Safety Data Sheets, Technical Data Sheets or other instructions provided by Huntsman and all applicable laws, regulations and standards relating to the handling, use, storage, distribution and disposal of and exposure to the Product. E-mail: advanced_materials@huntsman.com Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative. © 03/2010 Huntsman Corporation. All rights reserved. www.huntsman.com/aerospace

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