Product Brochure
Zamil Steel Pre-Engineered Buildings
Product Brochure
Zamil Steel Pre-Engineered Buildings
Contents
About Zamil Steel ..........................................................................		 3
Vision and Missi...
www.zamilsteel.com
Zamil Steel supplied more than 50,000
buildings to over 90 countries worldwide.
2 Zamil Pre-Engineered ...
Welcome to Our Company...
Zamil Steel Pre-Engineered Buildings Division
In Zamil Steel (ZS) Pre-Engineered Buildings
(PEB)...
Our Vision
To be the world’s most reliable and
innovative manufacturer, service and
solution provider in the steel industr...
Zamil Industrial Investment Company
(ZIIC) is an international manufacturing
and fabrication group. Its five sector
busine...
www.zamilsteel.com
Our corporate structure allows each
division to focus completely on the
sales, design, and manufacture ...
Zamil Steel Manufacturing Facilities
Zamil Steel
- Dammam, Saudi Arabia
The world’s largest PEB
manufacturing facility, it...
With Zamil Steel Pre-Engineered Building System,
strength, value, and style — are custom-built into
every project
www.zami...
From planning to occupancy, nothing matches
Zamil Steel’s Pre-Engineered Building System in terms
of versatility, flexibil...
Our customers choose pre-engineered
steel buildings (PEB) over other types
of construction for the following
reasons:
Valu...
ZS PEB Division Engineers:
Project Excellence is Our Top Priority
Zamil Steel Pre-Engineered Buildings
are simple and econ...
www.zamilsteel.com
The talented group of engineers and
architects that makes up our R&D
Department work within a culture t...
Our Professionals Provide Unparalleled Sales,
Customer Service and Project Management
Zamil Steel serves its customers
thr...
www.zamilsteel.com
The Highest Quality Materials
Zamil Steel leads the industry in
supplying upgraded materials for our
bu...
We Build Solid Structures – and
Lasting Partnerships
At Zamil Steel, our goal is not merely
to win your current business, ...
Pre-engineered buildings are defined by
the following basic parameters: Building
Width, Length, Height, Roof Slope, End
Ba...
Interior Bay Length
This is the distance between the center
lines of two adjacent interior main frame
columns. The most co...
Zamil Steel Pre-Engineered Buildings are
constructed using a variety of framing
systems. The diagrams on this page
illustr...
Structural Subsystems
This section contains few subsystem
examples of actual Zamil Steel Pre-
Engineered Buildings, along ...
Structural Subsystems
Canopy
Curved Eave with Projection
(without valley gutter)
Curved Eave without Projection
(with vall...
Structural Subsystems
www.zamilsteel.com
Transverse Partition
Parapet Fascia
Vertical Fascia with Back Up Panel
and Valley...
Top & Bottom Curved Fascia
Structural Subsystems
Bottom Curved Fascia
Center Curved Fascia
22 Zamil Pre-Engineered Steel B...
Building Accessories
Zamil Steel Pre-Engineered Buildings
can be designed with your choice of a
variety of attractive and ...
For buildings that require a crane
system, Zamil Steel supplies the column
or rafter brackets. The crane runway
beams for ...
Mezzanine Systems
The standard Zamil Steel mezzanine
framing system consists of a steel deck
supported by joists framed on...
Structural Components
High grade steel plate conforming to
ASTM A 572M Grade 345. Factory painted
with a minimum of 35 mic...
Panels
The panels used in the construction of
Zamil Steel Pre-Engineered Buildings are
composed of the following:
°	 Base ...
Insulated Panels
The outer and inner metal skins of
Insulated Panels conform to the same
specifications as the single skin...
Standard Panel Colors
Panels are available in the below listed
standard colors of Zamil Steel. Please refer to
the Zamil S...
12
12
12
12
Roof Drainage Components
Eave Gutters
Eave gutters and downspouts are made
from the same material as standard ...
Outside Corner Trim
Drip Trim
Expansion Join Trim
Eave Trim
Framed Opening Trim
Cap Fashing
Hood Trim
Gable Trim
www.zamil...
Sundry Items
Various hardware items required for the
erection and finishing of your Zamil Steel
Pre-Engineered Building ar...
Value, strength and flexibility are evident
in every Zamil Steel Pre-Engineered
Building. But diversity of purpose is
obvi...
Nissan Showroom - Ahmadi, Kuwait
Doha Taxi / Qatar National Hotel - Qattar
Architecs & Const. Service J/S Co. - Acsc - Vie...
Zamil Steel maintains a
network of more than 65
area offices and 51 certified
builders around the world
www.zamilsteel.com...
Sales Offices, Builders and Agents
Zamil Steel Network
Bahrain	 :	 Manama
		
Bangladesh	 :	 Dhaka
Cambodia	 :	 Phnom Penh
...
www.zamilsteel.com
Statements, descriptions, specifications and dimensions contained herein are in effect as of the date o...
Area Offices
Saudi Arabia	:	 Dammam
	 :	 Riyadh
	 :	 Jeddah
Kuwait	 :	 Kuwait City
Bahrain	 :	 Manama
Qatar	 :	 Doha
UAE	 ...
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Zamil steel brochure

  1. 1. Product Brochure Zamil Steel Pre-Engineered Buildings Product Brochure Zamil Steel Pre-Engineered Buildings
  2. 2. Contents About Zamil Steel .......................................................................... 3 Vision and Mission ........................................................................... 4 Zamil Industrial Investment Company .......................................... 5 Corporate Structure ......................................................................... 6 Manufacturing Facilities .................................................................. 7 Pre-Engineered Building System ..................................................... 8 Value. Strength. Flexibility. .............................................................. 10 Division Engineers ............................................................................ 11 Research and Development ............................................................ 12 Sales, Customer Service and Project Management .................... 13 Highest Quality Control Standards .................................................. 14 Products Technical Data ................................................................................... 15 Basic Building Parameters ................................................................ 16 Primary Framing Systems ................................................................. 18 Structural Subsystems ...................................................................... 19 Building Accessories ......................................................................... 23 Crane Systems .................................................................................. 24 Mezzanine Systems .......................................................................... 25 Structural Components ................................................................... 26 Panels ................................................................................................ 27 Insulated Panels ................................................................................ 28 Standard Panel Colors ..................................................................... 29 Roof Drainage Components ............................................................ 30 Standard Trims .................................................................................. 31 Sundry Items ..................................................................................... 32 Major Projects .................................................................................. 33 Zamil Steel Network ......................................................................... 36 1
  3. 3. www.zamilsteel.com Zamil Steel supplied more than 50,000 buildings to over 90 countries worldwide. 2 Zamil Pre-Engineered Steel Buildings
  4. 4. Welcome to Our Company... Zamil Steel Pre-Engineered Buildings Division In Zamil Steel (ZS) Pre-Engineered Buildings (PEB) Division, we focus on meeting the needs of our worldwide customers for durable, affordable and versatile steel structures. After over thirty years in business, our customers remain our first priority. Every building that we design, manufacture, and deliver for erection is created with the satisfaction of the future occupants and owners in mind. ZS – PEB is a Member of the Zamil Steel Family The Pre-Engineered Buildings Division (PEB) of Zamil Steel is one of several business units operating under the Zamil Steel corporate umbrella. PEB is responsible for a major share of the company’s annual sales, and has reached the status of global leader in the marketplace. As a company, we attribute our success to the unmatched value of our products and the flexibility and agility of our employees in meeting the needs of our customers. ZS has a solid history of steel design and fabrication Zamil Steel Industries began operations in 1977, specializing in the design and manufacture of top quality pre-engineered steel buildings to be used as factories, shopping malls, warehouses, distribution centers, airplane hangars, and schools. This early enterprise represented the beginning of today’s Pre-Engineered Buildings Division. In addition to Pre-Engineered Steel Building Division, Zamil Steel has another five divisions: Canam Asia Ltd. Established in 2002, it is a joint venture between Zamil industrial investment company (ZIIC) and steel plus limited, an affiliate of the Canadian Canam Manac Group (CMG). The state-of- the art facilies in dammam - Saudi Arabia and Ras Al-Khayma- UAE custom- design, fabricate and supply steel joists, most notably the open-web joists ideal for floors and roofs in both steel and concrete structures in addition to metal deck panels which are UL- certified. Building Component Solutions. In 2008, Zamil Steel created a dedicated division for building components to support the retail market with quality building parts and provide a sustainable service of retrofitting and prolonged maintenance to Zamil Steel buildings. Structure Steel Division. In 1984, the company expanded, adding a dedicated structural steel plant. Zamil steel then became Saudi Arabia’s leading fabricator of structural steel to be used for power, desalination and petrochemical plants. Process Equipment Division. Established in 2003, Specializes in Steel and alloy process equipment including pressure vessels, heat-exchangers, storage tanks, reactor columns and others. Towers and Galvanizing Division. In 1986, Zamil Steel established a factory to manufacture galvanized steel lattice towers for telecommunication and electrical transmission towers in a brand new state-of the art plant. Zamil Steel towers are now exported internationally in far countries like New Zealand and Mexico. Since its establishment in 1977, Zamil Steel has supplied more than 50,000 buildings to clients in over 90 countries. The Pre-Engineered Buildings Division is now a global leader in the export of pre-engineered steel buildings. 3
  5. 5. Our Vision To be the world’s most reliable and innovative manufacturer, service and solution provider in the steel industry. Our Mission To supply high-quality steel products, providing related services and solutions to a worldwide client base while utilizing innovative technologies within an environment of motivated employees, focused on continuous improvement, highest business standards, work ethics and corporate citizenship, leading to added value for our customers and sustained return on investment to our shareholders. www.zamilsteel.com Zamil Steel is locally recognized and globally respected 4 Zamil Pre-Engineered Steel Buildings
  6. 6. Zamil Industrial Investment Company (ZIIC) is an international manufacturing and fabrication group. Its five sector businesses – Zamil Air Conditioners (ZAC), Zamil Steel (ZS), Zamil Glass Industries (ZGI), Insulation Sector and Concrete Sector. All ZIIC businesses are ISO 9001-2000 or ISO 9001 certified. ZIIC exports to most international markets and derives over a quarter of its revenues from outside Saudi Arabia. ZIIC is headquartered in Dammam, Kingdom of Saudi Arabia. The company employs around10,000 people in 55 countries. It was founded in 1998 as a joint stock company. The Zamil Group, one of the most reputable and stable business groups in the Middle East, owns 60% of ZIIC shares. Investors from the GCC countries (Bahrain, Kuwait, Oman, Qatar, Saudi Arabia and United Arab Emirates) publicly own the remaining 40% of shares. Further information can be found at www. zamilindustrial.com. Our network of Area Offices and Certified Builders provides local service and support to customers around the world. Our widespread reputation for quality and innovation has attracted global clients such as ABB, Procter & Gamble, General Electric, Coca Cola, Pepsi Cola, Nestle, Parsons, Toyota, BMW, Mitsubishi, Sanyo, Toshiba, Honda, Unilever, Isuzu, Daimler Chrysler, and Bechtel, to name a few. Zamil Steel is a sector of Zamil Industrial Investment Company 5
  7. 7. www.zamilsteel.com Our corporate structure allows each division to focus completely on the sales, design, and manufacture of its specialty products while utilizing a central support system to handle core functions smoothly and effectively. Each division is managed separately and employs its own marketing, sales, and customer service personnel. Divisional engineering departments and manufacturing facilities are free to focus on the development and production of the finest quality products, providing each project with the individualized attention it deserves. Zamil Steel A Closer Look at the Structure of ZS Centralized support services has proven to be a convenient and efficient method of operation over the years – for both our employees and our customers UAE Administration Finance Purchasing & Logistics MarketingInformation Technology Quality Assurance Facilities Engineering Centralized Support Departments Egypt 6 Zamil Pre-Engineered Steel Buildings
  8. 8. Zamil Steel Manufacturing Facilities Zamil Steel - Dammam, Saudi Arabia The world’s largest PEB manufacturing facility, it has a production capacity of 400,000 square meters of pre-engineered steel buildings per month. Zamil Steel - Ras Al-Khaimah, UAE Meeting the demand of the GCC countries for pre-engineered buildings. The state-of-the-art facility was innagurated in 2007. Zamil Steel Buildings Co. - Cairo, Egypt The leading supplier of pre- engineered buildings to the African continent, possessing more than 50% of the Egyptian market as well as exporting to more than 30 African nations. Zamil Steel Buildings VietnamCo.Ltd. - Hanoi & Ho Chi Minh City, Vietnam Serves the buoyant Vietnamese market and exports to the other ASEAN (Association of South East Asian Nations) countries. Zamil Steel Vietnam is accredited by the Singapore Structural Steel Society, and was honored in 2003 by the Vietnam Economic Times as winner of the ‘Golden Dragon’ prize for the best construction and construction material product. Zamil Steel Buildings - Pune, India The latest expansion of Zamil Steel Industries into the Indian peninsula joins the global set of manufacturing facilities for better serving the Indian market and neighboring countries. The combined production capacity of these factories exceeds 8 million square meters per year, making ZSI the largest manufacturer and supplier of pre-engineered buildings in Asia, Africa and Europe. Learn More about the Zamil Steel Advantage At Zamil Steel Pre-Engineered Buildings, we are dedicated to increase awareness of our customers. We’ve specifically designed this brochure to provide an informative overview of our company and its products. To learn more, contact your local Zamil Steel representative nearest to you or visit our website at www.zamilsteel.com/peb to view our complete line of educational and marketing materials. Saudi Arabia Hanoi - Vietnam India HCMC - Vietnam 7
  9. 9. With Zamil Steel Pre-Engineered Building System, strength, value, and style — are custom-built into every project www.zamilsteel.com 8 Zamil Pre-Engineered Steel Buildings
  10. 10. From planning to occupancy, nothing matches Zamil Steel’s Pre-Engineered Building System in terms of versatility, flexibility and total value-engineering. 9
  11. 11. Our customers choose pre-engineered steel buildings (PEB) over other types of construction for the following reasons: Value Pre-engineered steel structures require a lower initial investment, lower maintenance cost once completed, and are environmentally friendly as all materials can be recycled. Strength Our structures are designed and built to withstand severe weather conditions (wind, snow, rain) and even earthquakes. Flexibility Large, clear spans allow our customers to house almost any type of business comfortably and efficiently, as well as to expand and change their setup whenever they desire. Other distinct advantages include quick construction time and capacity for design flexibility – allowing our engineers to create a unique, and attractive appearance that fits the distinctive business image of each customer. Zamil Steel buildings accommodate a wide variety of occupants, from factories and showrooms to shopping malls and hypermarkets. Be sure to browse our photo gallery of satisfied clients both in this brochure and at www.zamilsteel.com/peb You’ll be amazed at the value, strength, and wide range of design possibilities available using the Zamil Steel Pre-Engineered Building system! Here are just some of the ways Zamil Steel Pre-Engineered Buildings are currently being used: ° Shopping Malls ° Factories ° Commercial Showrooms ° Hypermarkets ° Office Buildings ° Warehouses ° Convention Centers ° Sports Arenas ° Workshops ° Labor Camps ° Distribution Centers ° Aircraft Hangars ° Poultry Farmhouses Zamil Steel Pre-Engineered Building System Value. Strength. Flexibility. www.zamilsteel.com 10 Zamil Pre-Engineered Steel Buildings
  12. 12. ZS PEB Division Engineers: Project Excellence is Our Top Priority Zamil Steel Pre-Engineered Buildings are simple and economical in design, yet fully functional and diverse in purpose. When it comes to innovations in engineering, Zamil Steel sets the standard for other PEB companies. The entire engineering/detailing process is 100% computerized. Our engineers work diligently to provide accurate calculations that are completely explained and referenced. They strive for comprehensiveness and clarity, mindful that their work must be easily understood by consultants at locations around the world. We meet and exceed international quality and design standards Unless otherwise required, all ZS buildings are designed and manufactured in accordance with the following US codes: ° Low Rise Building Systems Manual (MBMA – Metal Building Manufacturer’s Association Inc.) ° Manual of Steel Construction, Allowable Stress Design (AISC – American Institute of Steel Construction Inc.) ° Cold Formed Steel Design Manual (AISI – American Iron and Steel Institute) ° Structural Welding Code - Steel (AWS – American Welding Society) The engineering groups of Zamil Steel collaborate from six different countries via electronic connections. They provide our clients with design calculations, approval drawings, erection drawings and other documents essential to the successful completion of every project. Zamil Steel meet and exceed international quality and design standards 11
  13. 13. www.zamilsteel.com The talented group of engineers and architects that makes up our R&D Department work within a culture that fosters idea generation and perfection to the fullest. The end result is a consistent flow of design, process and product innovations, bolstering the ZS position as a global industry leader. When you choose Zamil Steel Pre-Engineered Buildings, you can be certain that your project will benefit from the dedicated efforts of our Product Research and Development Department. We apply new ideas to every area of the company These are just a few of the core initiatives that occupy the resources and talents of the Zamil Steel R&D department: ° Refine details to constantly raise economical, safety and aesthetic standards ° Develop software that improves customer service ° Search for and test the viability of new products to complement and enhance our existing PEB systems. We consistently focus on learning and training Zamil Steel R&D professionals know that innovation needs to be shared throughout the company to achieve maximum success. That’s why learning is an ongoing activity throughout the Zamil Steel organization. The Products Research & Development Department engages in continuous training programs for all technical staff, in addition to providing extensive technical training to new sales executives and engineers. The ZS PEB Research and Development Department: Constantly Engaged in Product Innovation Zamil Steel promotes a culture rich in new ideas and innovation 12 Zamil Pre-Engineered Steel Buildings
  14. 14. Our Professionals Provide Unparalleled Sales, Customer Service and Project Management Zamil Steel serves its customers through a growing global network of Local Area Offices. These centers accommodate the personnel needed to complete your project quickly and efficiently. Visit www.zamilsteel. com/peb for the location of the office nearest you. Local Area Offices provide the following: Instant Information An Area Sales Manager, Sales Support Engineer, and Erection Coordinator located nearby can address your needs immediately and thoroughly. Quick Cost Quotes Over 80% of the inquiries we receive regarding price are answered within four working days by Area Sales Offices. Complete Quotes Every quote is supplied complete with proposal drawings for your verification, ensuring that your order is processed according to your exact specifications. Fastest Delivery Due to the efficient engineering systems, huge manufacturing capacity and sustained high stock levels of raw material, our buildings are designed, detailed, fabricated and shipped in record time. We’ll do everything possible to help meet your target date. Expert Site Coordination An erection coordinator from our Local Office nearest to you will address your site needs once your materials arrive. The coordinator will inspect your building site and give advice according to Zamil Steel’s proven, stringent erection methods. Certified Builders Visit www.zamilsteel.com/peb to search for a certified builder in your area. These builders work closely with our Area Offices, who monitor their progress to ensure that Zamil Steel standards of quality are met throughout the project. Project Management Department Project Management Department is responsible for certain projects with special needs and requirements that includes the Supply and/ or Erection in the scope of work by Zamil Steel. Services include but not limited to: 1. Prepare & submit the Site Quality Plan for the project including the erection method statement & rigging plans. 2. Prepare detailed schedule showing the project priorities with delivery and erection sequences. 3. Monitor & control the site progress and milestones including change orders. 4. Prepare comprehensive daily, weekly & monthly site reports. 13
  15. 15. www.zamilsteel.com The Highest Quality Materials Zamil Steel leads the industry in supplying upgraded materials for our building components. We offer unique features including: ° Plain Galvalume roof cladding ° Coated cladding material ° Hot-dip galvanized connection bolts ° Hot-dip galvanized anchor bolts ° Self drilling fasteners ° Optional pre-galvanized material for secondary members. Strict quality control procedures are maintained in order to insure the utmost consistency in the quality of Zamil Steel’s materials. The Quality Control department has the best engineers, tools and facilities to conduct the quality policy of Zamil Steel in accordance with international standards and best practices. Zamil Steel provides you the highest quality materials ZS PEB Sytems are Governed by the Highest Quality Control Standards 14 Zamil Pre-Engineered Steel Buildings
  16. 16. We Build Solid Structures – and Lasting Partnerships At Zamil Steel, our goal is not merely to win your current business, but to establish a lasting, beneficial partnership that meets all of your current building needs. We know that if every member of our staff works to earn your trust and confidence – we will win your future business. The following pages provide important technical information about our products. For greater detail, refer to the Zamil Steel Technical Manual for Pre-engineered Buildings. Please feel free to contact a Zamil Steel representative if you have questions, and be sure to visit www.zamilsteel. com/peb for additional informational resources. The PEB System: Technical Data 15
  17. 17. Pre-engineered buildings are defined by the following basic parameters: Building Width, Length, Height, Roof Slope, End Bay Length, Interior Bay Length and Design Loads. Building Length Building length is the distance between the outside flanges of endwall columns in opposite endwalls. It is a combination of several bay lengths. Building Height Building height is the eave height, which is usually the distance from the bottom of the main frame column base plate to the top outer point of the eave strut. When columns are recessed or elevated from the finished floor, eave height is the distance from the finished floor level to the top of the eave strut. Building Width No matter what primary framing system is used, the building width is defined as the distance from outside of eave strut of one sidewall to outside of eave strut of the opposite sidewall. Roof Slope (x/10) This is the angle of the roof with respect to the horizontal. The most common roof slopes should not be less than 0.5/10. Any practical roof slope is possible. End Bay Length This is the distance from the outside of the outer flange of endwall columns to the center line of the first interior frame column. Basic Building Parameters 3 16 Zamil Pre-Engineered Steel Buildings
  18. 18. Interior Bay Length This is the distance between the center lines of two adjacent interior main frame columns. The most common bay lengths are 6, 7.5, and 9 meters. Any bay length is possible up to 15 meters. Design Loads Unless otherwise specified, ZSI’s Pre-Engineered Buildings are designed for the following minimum loads: Roof Live Load: 0.57 kN/m2 Design Wind Speed: 110 km/h Design parameters of snow loads, earthquake loads, collateral loads, crane loads or any other loading condition must be specified when requesting a quotation. Loads are applied in accordance with American codes and standards applicable to pre-engineered buildings unless otherwise requested at the time of quotation. For more detailed information, please refer to the Zamil Steel Technical Manual for Pre-Engineered Buildings. www.zamilsteel.com PURLIN SPACING 17
  19. 19. Zamil Steel Pre-Engineered Buildings are constructed using a variety of framing systems. The diagrams on this page illustrate those most commonly employed. They are symmetrical at the ridge line. Asymmetrical and non-equal Multi-span Framing Systems are also available. Please consult with your Zamil Steel representative nearest to you about your specific project requirements. Primary Framing Systems Clear Span (CS) Arched Clear-Span (AS) Multi-Span “1” (MS-1) Arched Multi-Span (AMS-1) Multi-Span “2” (MS-2) Single Slope (SS) Multi-Span “3” (MS-3) Roof System (RS) Lean-To (LT) Multi-Gable (MG) 18 Zamil Pre-Engineered Steel Buildings
  20. 20. Structural Subsystems This section contains few subsystem examples of actual Zamil Steel Pre- Engineered Buildings, along with simple sketches of some of their structural configurations. For complete and detailed information, please refer to the Zamil Steel Technical Manual for Pre-Engineered Buildings. Endwall Roof Extension Sidewall Roof Extension www.zamilsteel.com Roof Platform 19
  21. 21. Structural Subsystems Canopy Curved Eave with Projection (without valley gutter) Curved Eave without Projection (with valley gutter) 20 Zamil Pre-Engineered Steel Buildings
  22. 22. Structural Subsystems www.zamilsteel.com Transverse Partition Parapet Fascia Vertical Fascia with Back Up Panel and Valley Gutter 21
  23. 23. Top & Bottom Curved Fascia Structural Subsystems Bottom Curved Fascia Center Curved Fascia 22 Zamil Pre-Engineered Steel Buildings
  24. 24. Building Accessories Zamil Steel Pre-Engineered Buildings can be designed with your choice of a variety of attractive and architecturally sound accessory options. Windows, doors, natural lighting and ventilation accessories are available to fit almost any of your requirements. Here are a few examples, as they appear in existing buildings. Please refer to the Zamil Steel Technical Manual for complete details and applications for your particular project. Personnel Door Roof Skylight Roll-up Door Ridge Ventilator Fixed Louver Insulation Sliding Door Power Ventilator Window Adjustable Louver Wall Light Roof Curb Shown supporting a Power Ventilator www.zamilsteel.com Turbine Ventilator 23
  25. 25. For buildings that require a crane system, Zamil Steel supplies the column or rafter brackets. The crane runway beams for top-running and underhunge crane systems will be supplied by Zamil Steel. For mono-rail crane systems the runaway beam is supplied by the crane supplier. The customer needs to supply complete crane system details, data and supplier name, for the accurate design and estimation of all crane supporting buildings. Crane Systems Underhung Crane Top Running Crane Monorail Crane 24 Zamil Pre-Engineered Steel Buildings
  26. 26. Mezzanine Systems The standard Zamil Steel mezzanine framing system consists of a steel deck supported by joists framed onto main mezzanine beams. The main beams may also be supported by intermediate columns if dictated by design loads. The top flange of the joists fits immediately below the top flange of the primary beams. Applied floor loads, such as dead, live and collateral loads along with mezzanine column spacing, can affect the economy of a mezzanine system. Our Zamil Steel representative nearest to you can help you to determine the most economical mezzanine design and column spacing for your project. Unless otherwise specified, the primary mezzanine beams should run across the width of the building parallel to the main frame rafters. Joists should run parallel to the roof purlins along the length of the building. Multi-level mezzanines, including features such as interior equipment platforms, catwalks, floor openings and staircases are also available. It is important to make the data for these requirements available to our Zamil Steel representative nearest to you at the time of quotation. Mezzanine Beam Connection to Main Frame Column Mezzanine Joist Connection to Mezzanine Beam Joist Connection to Endwall Column Mezzanine Plan Mezzanine Floor View www.zamilsteel.com 25
  27. 27. Structural Components High grade steel plate conforming to ASTM A 572M Grade 345. Factory painted with a minimum of 35 microns (DFT) of corrosion protection primer. Primary Built Up Members Minimum Yield Strength is 34.5 kN/ cm2 Secondary Members Minimum yield strength is 34.5 kN/ cm2 Bracing Systems High grade steel conforming to ASTM A 607 Grade 50 or equivalent, available in 1.5 mm, 1.75 mm. 2.0 mm, 2.25 mm, 2.5 mm and 3.0 mm thickness. Factory painted with a minimum of 35 microns (DFT) of corrosion protection primer, or pre- galvanized finish. The system shown is cable bracing, manufactured from ASTM A 475 extra high strength galvanized strands. 60 60 60 26 Zamil Pre-Engineered Steel Buildings
  28. 28. Panels The panels used in the construction of Zamil Steel Pre-Engineered Buildings are composed of the following: ° Base metal of either Galvalume coated steel conforming to ASTM A 792M Grade 345B or aluminum conforming to ASTM B 209M Alloy 3003 Temper H26. Galvalume coating is 55% Aluminum and about 45% Zinc by weight. ° An exterior surface coating on painted panels of 25 microns of epoxy primer with a highly durable polyester finish. ° An interior surface coating on painted panels of 12 microns of epoxy primer and modified polyester or foam spec. Single Skin Panels Minimum Yield Strength is 34.5 kN/cm2 www.zamilsteel.com Type “S” Profile Type “ZW” Profile Type “G” Profile All dimensions are in millimeters. 27
  29. 29. Insulated Panels The outer and inner metal skins of Insulated Panels conform to the same specifications as the single skin painted panels described above. In addition, Insulated Panels have a factory injected polyurethane core. Thermal transmission data can be found in the Zamil Steel Technical Manual on Pre-Engineered Buildings. Liner panels have one metal skin surface with polystyrene foam board adhered to it for better insulation. Tempcon Roof & Wall Panel Ex Liner Panel All dimensions are in millimeters. INNER SKIN PANEL OR ALUMINUM FOIL T= 30, 40, 50, 75, 100 mm 49 INNER SKIN PANEL OR ALUMINUM FOIL T= 30, 40, 50, 75, 100 mm 49 Dx Liner Panel INNER SKIN PANEL OR ALUMINUM FOIL T= 30, 40, 50, 75, 100 mm 49 Temparch Wall Panel INNER SKIN PANEL OR ALUMINUM FOIL T= 30, 40, 50, 75, 100 mm 49 Liner Panels 28 Zamil Pre-Engineered Steel Buildings
  30. 30. Standard Panel Colors Panels are available in the below listed standard colors of Zamil Steel. Please refer to the Zamil Steel Panel Chart, as actual colors may vary from these printed samples. Plain Galvalume Steel and Plain Aluminum panels are available in nominal thickness of 0.5mm and 0.7 mm, and in all standard colors of Zamil Steel. Panels can be specially ordered to meet any base metal specification, coating, finish, color and thickness. Your Zamil Steel representative can provide complete information on price and delivery. www.zamilsteel.com - The shown colors closely approximate actual coating colors. Frost White Arabian Beige Cactus Green Leaf Green Daisy Yellow Royal Blue Flame Red 29
  31. 31. 12 12 12 12 Roof Drainage Components Eave Gutters Eave gutters and downspouts are made from the same material as standard Zamil Steel single skin panels and available in all standard panel colors. Valley Gutters Valley gutters are also available, and made from 1 mm thick plain galvanized coils. Zamil Steel does not supply internal downspouts for valley gutters. High-Low Valley Gutter Common Eave Valley GutterMaxseam Eave Gutter Eave Gutter Downspout Section All dimensions are in millimeters. 412 30 Zamil Pre-Engineered Steel Buildings
  32. 32. Outside Corner Trim Drip Trim Expansion Join Trim Eave Trim Framed Opening Trim Cap Fashing Hood Trim Gable Trim www.zamilsteel.com Standard Trims Zamil Steel offers customers a variety of standard trims that provide a seamless finished look and style to the cladding of their pre-engineered buildings. Those most commonly used are illustrated below. Trims are made from the same materials as standard Zamil Steel panels and available in all Zamil Steel standard panel colors. 25 10 HEM 60 128 38 12 185 20 16 20 16 25 10 HEM 60 128 38 12 185 20 16 20 16 10 HEM 60 128 38 12 210 20 16 10 185 20 16 10 HEM 60 128 38 12 210 20 16 10 185 20 16 20 16 25 10 HEM 60 12 185 20 16 25 10 HEM 60 12 185 16 20 16 10 HEM 60 128 38 12 210 20 16 10 185 20 16 6 10 HEM 60 128 38 12 210 20 16 10 185 20 16 20 16 All dimensions are in millimeters. 31
  33. 33. Sundry Items Various hardware items required for the erection and finishing of your Zamil Steel Pre-Engineered Building are supplied for your convenience. Here are just a few items that are commonly used. Fasteners Nuts & Bolts Sealants & Closures Hillside Washers Anchor Bolts 32 Zamil Pre-Engineered Steel Buildings
  34. 34. Value, strength and flexibility are evident in every Zamil Steel Pre-Engineered Building. But diversity of purpose is obvious as well. In countries around the world, pre-engineered steel buildings are being used as: ° Factories ° Commercial Showrooms ° Supermarkets ° Office Buildings ° Warehouses ° Convention Halls ° Workshops ° Labor Camps ° Distribution Centers ° Aircraft Hangars ° Restaurants ° Schools ° Almost any one, two, or three storey building Look carefully at the following pages – the photos you’ll see represent a small selection of the 40,000 buildings designed and manufactured by Zamil Steel since its foundation in 1977. Note the diversity of purpose, size, design and style. We hope to add your building to our list of successful projects in the years to come. www.zamilsteel.com Diversity of Purpose Rocell Bathware Ltd - Colombo, Sri Lanka KAIKCO Showrooms - Ahmadi, Kuwait Aircraft Shelter/Hangar - Riyadh, Saudi Arabia Hanoi Golf Club - Vietnam * For more international project please refer to “Major project” link: www.zamilsteel.com/peb/asp/mp.asp. 33
  35. 35. Nissan Showroom - Ahmadi, Kuwait Doha Taxi / Qatar National Hotel - Qattar Architecs & Const. Service J/S Co. - Acsc - Vietnam Obayashi co. - Hardware Factory, Vietnam NPK Fertilizer Factory - Malaysia Ramis Trading Co. - Sharja, UAE Mall of Arabia - Jeddah, Kingdom of Saudi Arabia Atlas Corp. - Bucharest, Romania 34 Zamil Pre-Engineered Steel Buildings
  36. 36. Zamil Steel maintains a network of more than 65 area offices and 51 certified builders around the world www.zamilsteel.com Dn Hybrid Pte. Ltd. - Singapore Manar Coil Painting Plant - Damascus, Syria Urea Storage, Sohar Fertilizer Project - Sohar, Oman Bristish-American Tobaco-Vinataba Jv Ltd - Vietnam Vina Tawana Container Co., Ltd. - Vietnam Villaggio/ Business Trading Co. - Doha, Qattar Sari Mall - Jeddah, Kingdom of Saudi Arabia * For more international project please refer to “Major project” link: www.zamilsteel.com/peb/asp/mp.asp. 35
  37. 37. Sales Offices, Builders and Agents Zamil Steel Network Bahrain : Manama Bangladesh : Dhaka Cambodia : Phnom Penh China : Dailan : Qingdao : Shanghai India : Pune : Mumbai : Chennai : Cochin : Hyderabad : Bangalore : Ranchi Indonesia : Batam : Jakarta : Makassar Iraq : Basra Japan : Tokyo : Yokohama Jordan : Amman Korea : Seoul Kuwait : Kuwait City : Safat : Salmiya Laos : Vientiane Lebanon : Tripoli Malaysia : Darul Iman : Johor : Kota Kinabalu : Kuala Lumpur : Penang : Sabah : Sarawak Myanmar : Mandalay : Pyinmana : Yangon Oman : Muscat : Ruwi : Seeb Airport Pakistan : Karachi : Lahore Palau : Koror Philippines : Cebu : Davao : Manila : Quezon City Qatar : Doha Saudi Arabia : Al Khobar : Dammam : Jeddah : Riyadh : Tabuk Singapore : Singapore Sri Lanka : Colombo Syria : Damascus Taiwan : Taipei Thailand : Bangkok UAE : Abu Dhabi : Dubai : Ras Al Khaimah : Sharjah Vietnam : Da Nang : Haiphong : Hanoi : Ho Chi Minh : Nam dinh Yemen : Mukalla : Sanaa Australia Australia : Sydney North America USA : Houston South America Uruguay : Montevideo Algeria : Algiers Egypt : Cairo Ethiopia : Addis Ababa Ivory Coast : Abidjan Libya : Tripoli Senegal : Dakar Sudan : Khartoum Tanzania : Dar-es-Salaam Cyprus : Nicosia Czech Rep. : Prague : Praha Greece : Athens : Neo Psychiko Hungary : Budapest Luxembourg : Luxembourg Poland : Warsaw Portugal : Porto City Romania : Bucharest : Iasi Spain : La Coruna : Madrid Ukraine : Kiev Asia Africa Europe 36 Zamil Pre-Engineered Steel Buildings
  38. 38. www.zamilsteel.com Statements, descriptions, specifications and dimensions contained herein are in effect as of the date of this issue. Zamil Steel reserves the right to make material subtitutions and changes in specifications and construcion methodology as and when deemed necessary.
  39. 39. Area Offices Saudi Arabia : Dammam : Riyadh : Jeddah Kuwait : Kuwait City Bahrain : Manama Qatar : Doha UAE : Dubai : Abu Dhabi Oman : Muscat Yemen : Sanaa Jordan : Amman Syria : Damascus Iraq : Baghdad Bangladesh : Dhaka Pakistan : Lahore Sri Lanka : Colombo India : Pune : Mumbai : New Delhi : Hydrabad : Chennai : Bangalore Greece : Athens Romania : Bucharest Poland : Warsaw Czech Rep. : Prague Spain : Madrid Luxembourg : Mersch Egypt : Cairo Sudan : Khartoum Nigeria : Port Harcourt Algeria : Algiers Senegal : Dakar Ghana : Accra Tanzania : Dar-es-Salaam Ethiopia : Addis Ababa Libya : Tripoli Vietnam : Ho Chi Minh City : Hanoi : Haiphong : Danang Thailand : Bangkok Malaysia : Kuala Lumpur : Johor Baru : Kota Kinabalu Singapore : Singapore Myanmar : Pyinmana : Yangon Indonesia : Jakarta : Batam Philippines : Manila Laos : Vientiane Cambodia : Phnom Penh Japan : Tokyo Head Office Address : P. O. Box 877 Dammam 31421 Saudi Arabia Tel : (966 3) 847 1840 Fax : (966 3) 847 1291 E-mail : PEBMarketing@ZamilSteel.com Web : www.zamilsteel.com Issued May 2010

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