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Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
Meloche Group
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Meloche Group

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  • 1. MELOCHE GROUP Your integrated supplier of value added mechanical components and assemblies for aerospace & defence By Hugue Meloche, President & CEO
  • 2. Agenda <ul><li>Company profile </li></ul><ul><li>Services </li></ul><ul><li>Parts gallery </li></ul><ul><li>Continuous improvement </li></ul><ul><li>Advanced automation project </li></ul><ul><li>Contact information </li></ul>Agenda
  • 3. <ul><li>Optimize our capabilities in precision machining , surface treatment , painting and assembly of machined components, in order to meet and exceed our customers specifications. </li></ul><ul><li>Our goal is to become a strategic supplier of choice by providing competitive pricing , state-of-the-art engineering and manufacturing , on-time delivery and a personalized technical support . </li></ul>1. Profile: Mission
  • 4. 1. Profile: Customers
  • 5. 1. Profile: Locations
  • 6. Millions of $, CDN 1. Profile: Key figures 100 21.0 2010 (pr.) 95 20.0 2009 98 19.0 2006 113 28.0 2008 25.8 Sales 110 2007 Employees
  • 7. 1. Profile: Certifications
  • 8. 1. Profile: Management Hugue Meloche, Eng. President &amp; CEO Normand Sauvé Vice President &amp; CTO Marc Bigras, Eng. Vice President &amp; COO Hugues Pelletier Vice President &amp; CFO Martin Thériault, CMA, MBA Corporate Controller Jacques Labrie Director, Sales &amp; Preproduction François Pelletier Director, Supply Chain Éric Provencher Director, Valleyfield Operations Martin Isabel, Eng. Director, Quality Assurance &amp; Contiuous Improvement Vincent Meloche, Eng. Director, Engineering &amp; R&amp;D Jean-François Carlier Director, IT &amp; Business Intelligence Manuel Dubuc Director, Bromont Operations
  • 9. <ul><li>Vertical Integration: Engineering, Precision Machining, Surface treatment, Painting and Assembly </li></ul><ul><li>Specialty: We specialize in low to medium volume, complex machining (3, 4 and 5-axis Milling; Turning) </li></ul><ul><li>Size: Small to medium size structural components and sub assemblies </li></ul><ul><li>Dimensions: Parts machined are up to 60 x 34 x 26 in. in Milling and a diameter of 10 inch. in turning </li></ul><ul><li>Materials: Aluminium, stainless steel, titanium, etc. </li></ul>2. Services: Overview
  • 10. Painting Chromate Conversion Chromic Anodizing Sulfuric Anodizing NDT CNC machining Assembly, kitting Raw material management Manufacturing engineering Complete in-house integration 2. Services: Vertical integration
  • 11. <ul><li>Over 25 CNC Machining Centers </li></ul><ul><li>3, 4 and 5 axis Milling Machines (DMG, Mazak, Makino, Mori Seiki) </li></ul><ul><li>CNC Turning (Daewoo, Mazak) </li></ul><ul><li>Inspection equipments: Programmable and manual CMM machines (Zoeller Starrett, Mitutoyo, Faro) </li></ul>2. Services: CNC machining
  • 12. v 2 NEW 5-AXIS MACHINES IN 2010 ! <ul><li>DMG 5 axis , DMU-80U duoblock </li></ul><ul><li>- 31.5 po cubic, 240 tools </li></ul><ul><li>CAT50, 12 000rpm </li></ul><ul><li>DMG 5 axis, DMU-60U FD duoblock </li></ul><ul><li>** New model with turning option 1200 rpm** </li></ul><ul><li>- 24 po cubic, 240 tools </li></ul><ul><li>- HSK-A63, 12 000RPM </li></ul>2. Services: CNC machining
  • 13. Chemical film Paint 2. Services: In-house special processes Anodize
  • 14. v <ul><li>Aero structures: </li></ul><ul><ul><li>Structural components </li></ul></ul><ul><ul><li>Sub assemblies </li></ul></ul><ul><li>Aero engines </li></ul><ul><ul><li>Investment castings machining </li></ul></ul><ul><ul><li>Structural components </li></ul></ul><ul><li>Landing Gear </li></ul><ul><li>Interiors </li></ul><ul><li>Simulator components </li></ul>2. Services: Products
  • 15. 3. Parts gallery: Fuel fittings
  • 16. <ul><li>Customer : Aerospace OEM </li></ul><ul><li>Problem : Cost and lead time for castings </li></ul><ul><li>(lead time up to 45 weeks) </li></ul><ul><li>Solution : Meloche suggested to manufacture </li></ul><ul><li>the same parts from solid </li></ul><ul><li>Benefits : </li></ul><ul><ul><li>short lead times – 6 to 8 weeks </li></ul></ul><ul><ul><li>competitive pricing </li></ul></ul><ul><ul><li>better mechanical properties </li></ul></ul>Sample parts-Aerospace 1 3. Parts gallery: Fuel fittings
  • 17. 3. Parts gallery: Structural
  • 18. 3. Parts gallery: Structural
  • 19. 3. Parts gallery: Aircraft engine components
  • 20. 3. Parts gallery: Assemblies
  • 21. &nbsp;
  • 22. &nbsp;
  • 23. &nbsp;
  • 24. 3 6 6
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  • 26. &nbsp;
  • 27. Aerospace and Defense Presentation Performance indicators (KPI) for each member of the organization 4. Continuous improvement
  • 28. <ul><li>CUSTOMER FOCUS: </li></ul><ul><li>Multi-disciplinary Cells dedicated to customer service: </li></ul><ul><li>Account Manager </li></ul><ul><li>NC Programmer </li></ul><ul><li>Methods agents </li></ul><ul><li>Project manager/Engineering </li></ul><ul><li>RESULTS: </li></ul><ul><li>1. Team spirit </li></ul><ul><li>2. Communication </li></ul><ul><li>3. Collaboration </li></ul><ul><li>4. Customer knowledge… </li></ul><ul><li>= Efficiency </li></ul>4. Continuous improvement: Customer cell
  • 29. <ul><ul><ul><li>10M$ project </li></ul></ul></ul><ul><ul><ul><li>Implementation scheduled for December 2012 </li></ul></ul></ul><ul><ul><ul><li>Preparation work in 2010-11 </li></ul></ul></ul><ul><ul><ul><li>Objective: Sales of 100M$ in 7 years </li></ul></ul></ul>Aerospace and Defense Presentation 5. Advanced Automation
  • 30. <ul><li>NO SETUP TIME (reduces cost and lead times). </li></ul><ul><li>INVENTORY REDUCTION (small batches ordering doesn’t affect price) </li></ul><ul><li>Increased capacity (3X) and flexibility </li></ul><ul><li>Unmanned production ( cost reduction ). </li></ul><ul><li>Qualified personnel working during the day on development projects </li></ul><ul><li>Enhanced integration capabilities including the option to integrate any machinery as well as manually operated cells </li></ul>Aerospace and Defense Presentation 5. Advanced automation: Benefits
  • 31. MELOCHE GROUP Your integrated supplier of value added mechanical components and assemblies for aerospace &amp; defence By Hugue Meloche, President &amp; CEO

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