Meloche Group

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Meloche Group

  1. 1. MELOCHE GROUP Your integrated supplier of value added mechanical components and assemblies for aerospace & defence By Hugue Meloche, President & CEO
  2. 2. Agenda <ul><li>Company profile </li></ul><ul><li>Services </li></ul><ul><li>Parts gallery </li></ul><ul><li>Continuous improvement </li></ul><ul><li>Advanced automation project </li></ul><ul><li>Contact information </li></ul>Agenda
  3. 3. <ul><li>Optimize our capabilities in precision machining , surface treatment , painting and assembly of machined components, in order to meet and exceed our customers specifications. </li></ul><ul><li>Our goal is to become a strategic supplier of choice by providing competitive pricing , state-of-the-art engineering and manufacturing , on-time delivery and a personalized technical support . </li></ul>1. Profile: Mission
  4. 4. 1. Profile: Customers
  5. 5. 1. Profile: Locations
  6. 6. Millions of $, CDN 1. Profile: Key figures 100 21.0 2010 (pr.) 95 20.0 2009 98 19.0 2006 113 28.0 2008 25.8 Sales 110 2007 Employees
  7. 7. 1. Profile: Certifications
  8. 8. 1. Profile: Management Hugue Meloche, Eng. President & CEO Normand Sauvé Vice President & CTO Marc Bigras, Eng. Vice President & COO Hugues Pelletier Vice President & CFO Martin Thériault, CMA, MBA Corporate Controller Jacques Labrie Director, Sales & Preproduction François Pelletier Director, Supply Chain Éric Provencher Director, Valleyfield Operations Martin Isabel, Eng. Director, Quality Assurance & Contiuous Improvement Vincent Meloche, Eng. Director, Engineering & R&D Jean-François Carlier Director, IT & Business Intelligence Manuel Dubuc Director, Bromont Operations
  9. 9. <ul><li>Vertical Integration: Engineering, Precision Machining, Surface treatment, Painting and Assembly </li></ul><ul><li>Specialty: We specialize in low to medium volume, complex machining (3, 4 and 5-axis Milling; Turning) </li></ul><ul><li>Size: Small to medium size structural components and sub assemblies </li></ul><ul><li>Dimensions: Parts machined are up to 60 x 34 x 26 in. in Milling and a diameter of 10 inch. in turning </li></ul><ul><li>Materials: Aluminium, stainless steel, titanium, etc. </li></ul>2. Services: Overview
  10. 10. Painting Chromate Conversion Chromic Anodizing Sulfuric Anodizing NDT CNC machining Assembly, kitting Raw material management Manufacturing engineering Complete in-house integration 2. Services: Vertical integration
  11. 11. <ul><li>Over 25 CNC Machining Centers </li></ul><ul><li>3, 4 and 5 axis Milling Machines (DMG, Mazak, Makino, Mori Seiki) </li></ul><ul><li>CNC Turning (Daewoo, Mazak) </li></ul><ul><li>Inspection equipments: Programmable and manual CMM machines (Zoeller Starrett, Mitutoyo, Faro) </li></ul>2. Services: CNC machining
  12. 12. v 2 NEW 5-AXIS MACHINES IN 2010 ! <ul><li>DMG 5 axis , DMU-80U duoblock </li></ul><ul><li>- 31.5 po cubic, 240 tools </li></ul><ul><li>CAT50, 12 000rpm </li></ul><ul><li>DMG 5 axis, DMU-60U FD duoblock </li></ul><ul><li>** New model with turning option 1200 rpm** </li></ul><ul><li>- 24 po cubic, 240 tools </li></ul><ul><li>- HSK-A63, 12 000RPM </li></ul>2. Services: CNC machining
  13. 13. Chemical film Paint 2. Services: In-house special processes Anodize
  14. 14. v <ul><li>Aero structures: </li></ul><ul><ul><li>Structural components </li></ul></ul><ul><ul><li>Sub assemblies </li></ul></ul><ul><li>Aero engines </li></ul><ul><ul><li>Investment castings machining </li></ul></ul><ul><ul><li>Structural components </li></ul></ul><ul><li>Landing Gear </li></ul><ul><li>Interiors </li></ul><ul><li>Simulator components </li></ul>2. Services: Products
  15. 15. 3. Parts gallery: Fuel fittings
  16. 16. <ul><li>Customer : Aerospace OEM </li></ul><ul><li>Problem : Cost and lead time for castings </li></ul><ul><li>(lead time up to 45 weeks) </li></ul><ul><li>Solution : Meloche suggested to manufacture </li></ul><ul><li>the same parts from solid </li></ul><ul><li>Benefits : </li></ul><ul><ul><li>short lead times – 6 to 8 weeks </li></ul></ul><ul><ul><li>competitive pricing </li></ul></ul><ul><ul><li>better mechanical properties </li></ul></ul>Sample parts-Aerospace 1 3. Parts gallery: Fuel fittings
  17. 17. 3. Parts gallery: Structural
  18. 18. 3. Parts gallery: Structural
  19. 19. 3. Parts gallery: Aircraft engine components
  20. 20. 3. Parts gallery: Assemblies
  21. 24. 3 6 6
  22. 27. Aerospace and Defense Presentation Performance indicators (KPI) for each member of the organization 4. Continuous improvement
  23. 28. <ul><li>CUSTOMER FOCUS: </li></ul><ul><li>Multi-disciplinary Cells dedicated to customer service: </li></ul><ul><li>Account Manager </li></ul><ul><li>NC Programmer </li></ul><ul><li>Methods agents </li></ul><ul><li>Project manager/Engineering </li></ul><ul><li>RESULTS: </li></ul><ul><li>1. Team spirit </li></ul><ul><li>2. Communication </li></ul><ul><li>3. Collaboration </li></ul><ul><li>4. Customer knowledge… </li></ul><ul><li>= Efficiency </li></ul>4. Continuous improvement: Customer cell
  24. 29. <ul><ul><ul><li>10M$ project </li></ul></ul></ul><ul><ul><ul><li>Implementation scheduled for December 2012 </li></ul></ul></ul><ul><ul><ul><li>Preparation work in 2010-11 </li></ul></ul></ul><ul><ul><ul><li>Objective: Sales of 100M$ in 7 years </li></ul></ul></ul>Aerospace and Defense Presentation 5. Advanced Automation
  25. 30. <ul><li>NO SETUP TIME (reduces cost and lead times). </li></ul><ul><li>INVENTORY REDUCTION (small batches ordering doesn’t affect price) </li></ul><ul><li>Increased capacity (3X) and flexibility </li></ul><ul><li>Unmanned production ( cost reduction ). </li></ul><ul><li>Qualified personnel working during the day on development projects </li></ul><ul><li>Enhanced integration capabilities including the option to integrate any machinery as well as manually operated cells </li></ul>Aerospace and Defense Presentation 5. Advanced automation: Benefits
  26. 31. MELOCHE GROUP Your integrated supplier of value added mechanical components and assemblies for aerospace & defence By Hugue Meloche, President & CEO

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