<ul><li>Cutting Edge Technologies </li></ul><ul><li>Flexible & global. </li></ul><ul><li>Product development partner </li>...
Global Locations Balda location R&D Centre Tool production American Europe Asia Manaus Sao Paulo Chennai Ipoh Beijing Suzh...
Technology Index <ul><li>Tooling </li></ul><ul><ul><li>Balda Global standards (BGT & BMES) </li></ul></ul><ul><ul><li>Cycl...
New activities 2008... <ul><li>Process and Tooling </li></ul><ul><li>Digital printing (further Development) </li></ul><ul>...
Tooling
Global Tooling <ul><li>Balda Global Tool standard </li></ul><ul><li>BMES </li></ul><ul><li>Design for short cycle time </l...
Molding
Texture Technology <ul><li>Status   </li></ul><ul><ul><li>Tool texturing ready for production </li></ul></ul><ul><li>Benef...
Special Resins Strength <ul><li>Status </li></ul><ul><ul><li>Glass reinforced in production </li></ul></ul><ul><ul><li>Car...
Special Resins Aroma (Smelly) <ul><li>Status </li></ul><ul><ul><li>Aroma plastics in production (USB sticks) </li></ul></u...
Injection compression molding <ul><li>Status </li></ul><ul><ul><li>Running in production camera/display lenses & lens –fro...
Metal Insert Molding <ul><li>Status </li></ul><ul><ul><li>Running in Production non-cosmetic </li></ul></ul><ul><ul><li>De...
In Mold Decoration (IMD/IML) <ul><li>Status </li></ul><ul><ul><li>Running in production 1K & 2K IML </li></ul></ul><ul><ul...
Injecting Ceramic or Metal <ul><li>Status </li></ul><ul><ul><li>Under development </li></ul></ul><ul><li>Benefits </li></u...
Surface Decoration
Special spray coatings <ul><li>Status </li></ul><ul><ul><li>Anti Fingerprint, Bacterial </li></ul></ul><ul><ul><li>Ready f...
Leather effect paint <ul><li>Status </li></ul><ul><ul><li>Ready for Production </li></ul></ul><ul><li>Benefits </li></ul><...
Special Paint effects <ul><li>Status </li></ul><ul><ul><li>Reflex in production </li></ul></ul><ul><ul><li>High gloss in p...
Special Paint effects
Metallization variants <ul><li>Status </li></ul><ul><ul><li>Running in production and in –house </li></ul></ul><ul><ul><li...
In-House NCVM <ul><li>Integrated in Complete clean-room Paintline </li></ul><ul><li>Capacity of 8 Million parts/month (Bei...
Digital Printing <ul><li>Status </li></ul><ul><ul><li>Running in production </li></ul></ul><ul><li>Benefits </li></ul><ul>...
Laser etching <ul><li>Status </li></ul><ul><ul><li>Ready for production </li></ul></ul><ul><li>Benefits </li></ul><ul><ul>...
Metal applications
Materials  <ul><li>Status </li></ul><ul><ul><li>Aluminum - Duralumin </li></ul></ul><ul><ul><li>Stainless steel </li></ul>...
Post processing <ul><li>Status </li></ul><ul><ul><li>Hairline, diamond cut, polish </li></ul></ul><ul><ul><li>Brush, laser...
Surface decoration <ul><li>Status </li></ul><ul><ul><li>Anodizing, Electro Deposit (ED) </li></ul></ul><ul><ul><li>PVD </l...
Assembly Processes
Joining processes <ul><li>Status </li></ul><ul><ul><li>Ultrasonic welding/heat staking </li></ul></ul><ul><ul><li>Bonding ...
Electronic assembly & test <ul><li>Status </li></ul><ul><ul><li>PCB & FPC assembly </li></ul></ul><ul><ul><li>Functional a...
Qualification Facilities
Qualification tests <ul><li>Status </li></ul><ul><ul><li>Environmental test </li></ul></ul><ul><ul><li>Reliability test </...
Product development
Product development <ul><li>Status </li></ul><ul><ul><li>Mobile phone mechanical design </li></ul></ul><ul><ul><li>Industr...
Experience Sony Ericsson (HCB700)  Bluetooth Car Kit Sony Ericsson (MPS60) MP3 Speaker Cellpoint  (Flamingo) Bluetooth hea...
Development tools <ul><li>3D modeling, Pro-E, UG </li></ul><ul><li>PCB design in Protel </li></ul><ul><li>Head Acoustics A...
Roadmap process technology <ul><li>Glass insert molding (plain & ITO) </li></ul><ul><li>Nano-molding (plastic on metal) </...
Roadmap product development <ul><li>Noise canceling headset </li></ul><ul><li>Speaker / phone stereo portable Bluetooth </...
Thank you Hector A  Maza National Sales Manager 408-761-6276 [email_address]
Upcoming SlideShare
Loading in...5
×

Balda Solutions Capabilities 3 10

1,269

Published on

Balda Solutions

0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total Views
1,269
On Slideshare
0
From Embeds
0
Number of Embeds
1
Actions
Shares
0
Downloads
20
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide
  • Global locations with specific capabilities like R&amp;D, Tooling and production
  • Key achievements and activities in 2006 -2007 in the field of process development and tool design and manufacturing of tools
  • Range of product development services varies from pure mechanical concept and detailed design including design validation. Also Industrial design is provided for customer concepts. Electronic hardware and software development is included as well. This is used mostly for BT devices and acoustic products
  • Common development tools that are being used. Currently looking into more simulation tools like alternative for moldflow finite element analysis, stress/strain models, etc
  • Balda Solutions Capabilities 3 10

    1. 1. <ul><li>Cutting Edge Technologies </li></ul><ul><li>Flexible & global. </li></ul><ul><li>Product development partner </li></ul>
    2. 2. Global Locations Balda location R&D Centre Tool production American Europe Asia Manaus Sao Paulo Chennai Ipoh Beijing Suzhou Xiamen Taipei Brazil India China Malaysia Taiwan Germany Bad Oeynhausen North America Raleigh-Durham (NC)
    3. 3. Technology Index <ul><li>Tooling </li></ul><ul><ul><li>Balda Global standards (BGT & BMES) </li></ul></ul><ul><ul><li>Cycle times </li></ul></ul><ul><li>Molding </li></ul><ul><ul><li>Special resins </li></ul></ul><ul><ul><li>Injection Compression </li></ul></ul><ul><ul><li>Insert & over molding </li></ul></ul><ul><ul><li>In Mold Decoration </li></ul></ul><ul><ul><li>Metal and Ceramic Injection molding </li></ul></ul><ul><ul><li>NMT-Nano Molding Technology </li></ul></ul><ul><li>Surface decoration </li></ul><ul><ul><li>Spray painting </li></ul></ul><ul><ul><li>Metallization </li></ul></ul><ul><ul><li>Printing </li></ul></ul><ul><ul><li>Etching </li></ul></ul><ul><li>Metal Applications </li></ul><ul><ul><li>Materials </li></ul></ul><ul><ul><li>Secondary processes </li></ul></ul><ul><li>Assembly processes </li></ul><ul><ul><li>Laser welding </li></ul></ul><ul><ul><li>Thermal bonding </li></ul></ul><ul><ul><li>Electronic assembly </li></ul></ul><ul><ul><li>RF & Functional testing </li></ul></ul><ul><li>Qualification Facilities </li></ul><ul><ul><li>Reliability </li></ul></ul><ul><ul><li>Robustness </li></ul></ul><ul><li>Product Development </li></ul><ul><ul><li>Mechanical design </li></ul></ul><ul><ul><li>Test and verification </li></ul></ul><ul><ul><li>Regulatory qualification </li></ul></ul><ul><ul><li>Turnkey product development </li></ul></ul>
    4. 4. New activities 2008... <ul><li>Process and Tooling </li></ul><ul><li>Digital printing (further Development) </li></ul><ul><li>Glass Insert Molding (Mineral and ITO) </li></ul><ul><li>Leather/Textile Insert Molding </li></ul><ul><li>Scented plastics </li></ul><ul><li>Reinforced plastics </li></ul><ul><li>Laser decoration </li></ul><ul><li>Bluetooth headset - mono, stereo, noise canceling </li></ul><ul><li>Bluetooth car kit </li></ul><ul><li>Touch screen applications/displays </li></ul><ul><li>Tire pressure monitor system </li></ul>
    5. 5. Tooling
    6. 6. Global Tooling <ul><li>Balda Global Tool standard </li></ul><ul><li>BMES </li></ul><ul><li>Design for short cycle time </li></ul>5S 1.2s 1.0s 0.4s 1.0s 1.4s Cavity Core Ejector unit
    7. 7. Molding
    8. 8. Texture Technology <ul><li>Status </li></ul><ul><ul><li>Tool texturing ready for production </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Common injection process </li></ul></ul><ul><ul><li>repeatable </li></ul></ul><ul><ul><li>easy maintenance </li></ul></ul><ul><ul><li>Wood, leather, brushed steel or aluminum, paper texture or stone is possible </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Sony Ericsson-W850i (in-house) </li></ul></ul>
    9. 9. Special Resins Strength <ul><li>Status </li></ul><ul><ul><li>Glass reinforced in production </li></ul></ul><ul><ul><li>Carbon-glass reinforced in development </li></ul></ul><ul><ul><li>Hybrid and Kevlar under study </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Superior tensile strength </li></ul></ul><ul><ul><li>Plastics design rules flexibility </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Glass reinforced in many projects </li></ul></ul><ul><ul><li>Only trials in other areas </li></ul></ul>
    10. 10. Special Resins Aroma (Smelly) <ul><li>Status </li></ul><ul><ul><li>Aroma plastics in production (USB sticks) </li></ul></ul><ul><ul><li>Material : Cellulose Acetate (CA) </li></ul></ul><ul><ul><li>Supplier from USA </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Seasonal fragrance possible </li></ul></ul><ul><ul><li>Long lasting smell (6 months to 1 year) </li></ul></ul><ul><ul><li>Wide variety (sandalwood, strawberry, pine) </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>USB stick </li></ul></ul><ul><ul><li>Bluetooth headset </li></ul></ul>
    11. 11. Injection compression molding <ul><li>Status </li></ul><ul><ul><li>Running in production camera/display lenses & lens –front cover </li></ul></ul><ul><ul><li>Combinations with IMD/IML </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Combine optical function with housing </li></ul></ul><ul><ul><li>Thinner parts can be molded </li></ul></ul><ul><ul><li>Improved optical performance </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Several parts in high volume for Mobile phone market leader </li></ul></ul>
    12. 12. Metal Insert Molding <ul><li>Status </li></ul><ul><ul><li>Running in Production non-cosmetic </li></ul></ul><ul><ul><li>Development for cosmetic metal parts </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Increased strength/stiffness </li></ul></ul><ul><ul><li>Shielding functions </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Several Mobile phone frames </li></ul></ul>
    13. 13. In Mold Decoration (IMD/IML) <ul><li>Status </li></ul><ul><ul><li>Running in production 1K & 2K IML </li></ul></ul><ul><ul><li>1 sided and 2 sided IMD </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Flexible decoration (IML) </li></ul></ul><ul><ul><li>Molded Interconnect Devices (MID) </li></ul></ul><ul><ul><li>Half mirror effects (IMD&IML) </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone parts </li></ul></ul>
    14. 14. Injecting Ceramic or Metal <ul><li>Status </li></ul><ul><ul><li>Under development </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Design freedom as plastic parts </li></ul></ul><ul><ul><li>Less secondary process </li></ul></ul><ul><ul><li>Existing molding machines </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Sample parts only </li></ul></ul>
    15. 15. Surface Decoration
    16. 16. Special spray coatings <ul><li>Status </li></ul><ul><ul><li>Anti Fingerprint, Bacterial </li></ul></ul><ul><ul><li>Ready for production </li></ul></ul><ul><ul><li>Ceramic paint </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Good for high gloss surface </li></ul></ul><ul><ul><li>New trend in fashion </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone battery cover </li></ul></ul>
    17. 17. Leather effect paint <ul><li>Status </li></ul><ul><ul><li>Ready for Production </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Leather look and feel </li></ul></ul><ul><ul><li>Good yield, flexible application </li></ul></ul><ul><ul><li>Good with soft touch finish </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone battery cover </li></ul></ul>
    18. 18. Special Paint effects <ul><li>Status </li></ul><ul><ul><li>Reflex in production </li></ul></ul><ul><ul><li>High gloss in production </li></ul></ul><ul><ul><li>Gradient under development </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Special trendy effects </li></ul></ul><ul><ul><li>3D effects </li></ul></ul><ul><ul><li>Unique decorations </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone battery covers </li></ul></ul>
    19. 19. Special Paint effects
    20. 20. Metallization variants <ul><li>Status </li></ul><ul><ul><li>Running in production and in –house </li></ul></ul><ul><ul><li>Studying implementation in spindle lines </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Metal effect and feeling </li></ul></ul><ul><ul><li>Variation in colors and mirror effect </li></ul></ul><ul><ul><li>Conductive or non conductive (NMVM-new) </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Several parts in high volume for Mobile phone market leader </li></ul></ul>
    21. 21. In-House NCVM <ul><li>Integrated in Complete clean-room Paintline </li></ul><ul><li>Capacity of 8 Million parts/month (Beijing – 4, Suzhou-4)) </li></ul>
    22. 22. Digital Printing <ul><li>Status </li></ul><ul><ul><li>Running in production </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Excellent for customization </li></ul></ul><ul><ul><li>Flexibility and costs </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Personalized mobile phone covers </li></ul></ul>
    23. 23. Laser etching <ul><li>Status </li></ul><ul><ul><li>Ready for production </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Free artwork design </li></ul></ul><ul><ul><li>Flexibility of material and surface </li></ul></ul><ul><ul><li>Stable process </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Automotive/Mobile parts </li></ul></ul>
    24. 24. Metal applications
    25. 25. Materials <ul><li>Status </li></ul><ul><ul><li>Aluminum - Duralumin </li></ul></ul><ul><ul><li>Stainless steel </li></ul></ul><ul><ul><li>Mg-Al under development </li></ul></ul><ul><ul><li>Titanium </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Strength & decoration </li></ul></ul><ul><ul><li>Integrate with molding </li></ul></ul><ul><ul><li>Surface finishing </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone cover </li></ul></ul><ul><ul><li>Digital camera case </li></ul></ul><ul><ul><li>MP3 and navigation device </li></ul></ul>
    26. 26. Post processing <ul><li>Status </li></ul><ul><ul><li>Hairline, diamond cut, polish </li></ul></ul><ul><ul><li>Brush, laser weld & etch </li></ul></ul><ul><ul><li>Chemical etch & de-bur in development </li></ul></ul><ul><ul><li>Metal In-mould Plastic in development </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>MIP reduce process & thickness </li></ul></ul><ul><ul><li>Variation in cosmetic surface </li></ul></ul><ul><ul><li>Multiple material combinations </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone and camera enclosures </li></ul></ul>
    27. 27. Surface decoration <ul><li>Status </li></ul><ul><ul><li>Anodizing, Electro Deposit (ED) </li></ul></ul><ul><ul><li>PVD </li></ul></ul><ul><ul><li>Printing </li></ul></ul><ul><ul><li>Electronic polishing (stainless) </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>Flexibility on several materials </li></ul></ul><ul><ul><li>Variation in reliability </li></ul></ul><ul><ul><li>Colorful </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone and camera enclosures </li></ul></ul>
    28. 28. Assembly Processes
    29. 29. Joining processes <ul><li>Status </li></ul><ul><ul><li>Ultrasonic welding/heat staking </li></ul></ul><ul><ul><li>Bonding – thermal/glue/tape </li></ul></ul><ul><ul><li>Laser welding </li></ul></ul><ul><ul><li>Screw and manual assembly </li></ul></ul><ul><li>Benefits </li></ul><ul><ul><li>No complex pre-processing </li></ul></ul><ul><ul><li>Flexible </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone and accessory products </li></ul></ul>
    30. 30. Electronic assembly & test <ul><li>Status </li></ul><ul><ul><li>PCB & FPC assembly </li></ul></ul><ul><ul><li>Functional and RF test </li></ul></ul><ul><ul><li>Final product assembly and test </li></ul></ul><ul><ul><li>On line acoustic testing </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone assembly & test </li></ul></ul><ul><ul><li>Bluetooth product assembly & test </li></ul></ul>
    31. 31. Qualification Facilities
    32. 32. Qualification tests <ul><li>Status </li></ul><ul><ul><li>Environmental test </li></ul></ul><ul><ul><li>Reliability test </li></ul></ul><ul><ul><li>Robustness test </li></ul></ul><ul><ul><li>Regulatory / safety </li></ul></ul><ul><ul><li>Pre- & Post parametric testing </li></ul></ul><ul><li>Comment </li></ul><ul><ul><li>Partly in-house and outsourced </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phones </li></ul></ul><ul><ul><li>Bluetooth products </li></ul></ul><ul><ul><li>Consumer products </li></ul></ul>
    33. 33. Product development
    34. 34. Product development <ul><li>Status </li></ul><ul><ul><li>Mobile phone mechanical design </li></ul></ul><ul><ul><li>Industrial design </li></ul></ul><ul><ul><li>Concept studies </li></ul></ul><ul><ul><li>Full product design (HW/SW/M/ID) </li></ul></ul><ul><ul><li>Regulatory approval & testing </li></ul></ul><ul><li>Reference </li></ul><ul><ul><li>Mobile phone projects </li></ul></ul><ul><ul><li>Bluetooth products </li></ul></ul><ul><ul><li>Acoustic devices </li></ul></ul><ul><ul><li>Consumer products </li></ul></ul><ul><ul><li>Turnkey full product development </li></ul></ul>
    35. 35. Experience Sony Ericsson (HCB700) Bluetooth Car Kit Sony Ericsson (MPS60) MP3 Speaker Cellpoint (Flamingo) Bluetooth headset Sony Ericsson (HBH-PV700) Bluetooth headset Sagem (MyCarkit) Bluetooth Car Kit Nokia (CK15W) Bluetooth Car Kit Sony Ericsson (HBH-DS200) Bluetooth Stereo headset Tyre Pressure Monitoring Sony Ericsson (HCB-150) Bluetooth Car Kit Sony Ericsson (MD-300) Broadband USB Modem
    36. 36. Development tools <ul><li>3D modeling, Pro-E, UG </li></ul><ul><li>PCB design in Protel </li></ul><ul><li>Head Acoustics AQUA </li></ul><ul><li>CLIO acoustics (audiomatica) </li></ul><ul><li>Clear case/Clear quest SW tools </li></ul><ul><li>Lab view Test development </li></ul><ul><li>Environmental test equipment </li></ul><ul><li>Electrical and RF test & measurement </li></ul><ul><li>Universal BT tester and CMU200 GSM tester </li></ul><ul><li>RF, EMI and EMC test facilities </li></ul><ul><li>OBJET 3D model printer (prototyping) </li></ul><ul><li>6-sigma mini-tab </li></ul>
    37. 37. Roadmap process technology <ul><li>Glass insert molding (plain & ITO) </li></ul><ul><li>Nano-molding (plastic on metal) </li></ul><ul><li>Scented / photo / thermo resins </li></ul><ul><li>Tool texturing </li></ul><ul><li>2K – over – insert molding </li></ul><ul><li>2D – 3D printing </li></ul><ul><li>Anti bacterial / bio-degradable resins / re-grind materials </li></ul><ul><li>Temperature resistant resins </li></ul><ul><li>Special molding /vacuum/rapid heat cycle </li></ul><ul><li>Special painting effects </li></ul>
    38. 38. Roadmap product development <ul><li>Noise canceling headset </li></ul><ul><li>Speaker / phone stereo portable Bluetooth </li></ul><ul><li>Portable display – touch screen </li></ul><ul><li>Digital Photo Frame +++ </li></ul><ul><li>Bluetooth car kit different tiers </li></ul><ul><li>Stereo Bluetooth headset ++ </li></ul><ul><li>Display products with connectivity </li></ul><ul><li>Tire Pressure sensor (PV-CV-2W) </li></ul><ul><li>Car integrations – hands free-TPMS-toll tag </li></ul>
    39. 39. Thank you Hector A Maza National Sales Manager 408-761-6276 [email_address]
    1. A particular slide catching your eye?

      Clipping is a handy way to collect important slides you want to go back to later.

    ×