Welcome to<br />A Presentation on<br />Reverse Engineering using 3D Laser Scanning.<br />
Topics to be covered in today’s presentation<br />Reverse Engineering for spares, the process & benefits to a manufacturin...
Some of the clients we have Catered to till Date<br /><ul><li>NTPC Unchahar
NTPC Tanda
NTPC Korba
NTPC Vindhyachal
NTPC Shaktinagar
NTPC Badarpur
NTPC Kawas
NTPC-SAIL Bhilai
Reliance Power – Rosa
UPTPCL- Anpara
UPTPCL-Obra</li></li></ul><li>Reverse Engineering for spares, the process & benefits to a manufacturing industry.<br />
Reverse Engineering<br /><ul><li>Reverse Engineering is the process of getting to the design of a component/part from the ...
Reverse Engineering is generally used for items whose Drawings/Documentation are either lost or are not available, or for ...
The major concerns being OEM not ready to supply spares, they ask for complete replacement of faulty assembly/sub-assembly...
There are certain spares for which there is monopoly of some vendors & they quote exorbitant rates.</li></li></ul><li>Why ...
For e.g. There is no measuring instrument available to measure the curvature/radius of objects.</li></li></ul><li>Why Reve...
Why Reverse Engineering?<br /><ul><li>We understand your concerns & hence we have come up with this unique solution for yo...
We use state of the art 3D laser scanners & advanced Reverse Engineering Solutions to scan your spare & get back to you wi...
We deploy the 3D scanner on site (Yes we don’t take your spare away from you), the basic advantage of our imported 3D scan...
The Reverse Engineering Process Cycle<br />The spare is 1st Scanned using state of the art 3D Laser Scanners<br />
The Procedure is methodical<br />The 3D Data is processed on Advanced Reverse Engineering Software's<br />
The Engineering Data<br />Once we get the Virtual Replica with all dimensions we extract all Engineering data<br />
Ease of getting Engineering Data<br />Get as many views as you like (If not more)<br />
A few more examples<br />Anvil Plate<br />
A few more examples<br />Nozzle<br />
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  1. 1. Welcome to<br />A Presentation on<br />Reverse Engineering using 3D Laser Scanning.<br />
  2. 2. Topics to be covered in today’s presentation<br />Reverse Engineering for spares, the process & benefits to a manufacturing industry.<br />Virtual 3D Simulations & its application in training of engineers & trouble shoot.<br />Interaction with attendees for finding out problem areas & how CAD can be helpful.<br />
  3. 3. Some of the clients we have Catered to till Date<br /><ul><li>NTPC Unchahar
  4. 4. NTPC Tanda
  5. 5. NTPC Korba
  6. 6. NTPC Vindhyachal
  7. 7. NTPC Shaktinagar
  8. 8. NTPC Badarpur
  9. 9. NTPC Kawas
  10. 10. NTPC-SAIL Bhilai
  11. 11. Reliance Power – Rosa
  12. 12. UPTPCL- Anpara
  13. 13. UPTPCL-Obra</li></li></ul><li>Reverse Engineering for spares, the process & benefits to a manufacturing industry.<br />
  14. 14. Reverse Engineering<br /><ul><li>Reverse Engineering is the process of getting to the design of a component/part from the manufactured item, as the name suggests it is just the opposite to general engineering practice where first we design and then manufacture.
  15. 15. Reverse Engineering is generally used for items whose Drawings/Documentation are either lost or are not available, or for items whose manufacturer are no longer available, or for items for which we want more procurement options as a buyer.</li></li></ul><li>Why Reverse Engineering?<br /><ul><li>If you are a part of any Process Industry, be it Manufacturing or Processing you would agree that the most difficult part in Maintenance is Timely & economical procurement of Spares.
  16. 16. The major concerns being OEM not ready to supply spares, they ask for complete replacement of faulty assembly/sub-assembly, and/or the Order books of OEM's is too full & they don't supply spares when required.
  17. 17. There are certain spares for which there is monopoly of some vendors & they quote exorbitant rates.</li></li></ul><li>Why Reverse Engineering?<br /><ul><li>For the same we are sure you might have tried getting your Draftsmen/Engineers on the job of preparing the drawings of spares by measuring them & then making their drawings. But as we know making a good drawing is directly proportional to the experience/skill of the person making the drawing & to make matters worse manual measuring instruments have their own limitations & difficulty to use.
  18. 18. For e.g. There is no measuring instrument available to measure the curvature/radius of objects.</li></li></ul><li>Why Reverse Engineering?<br />"Wouldn't it be great if there was a service provider who can provide you with the Manufacturing Drawing of your running & hard to find spares, better still the vendor can do the job using the latest state of the art technology to give you unbelievably accurate results."<br />Your search ends here<br />
  19. 19. Why Reverse Engineering?<br /><ul><li>We understand your concerns & hence we have come up with this unique solution for you where as we bridge the gap between demand & supply.
  20. 20. We use state of the art 3D laser scanners & advanced Reverse Engineering Solutions to scan your spare & get back to you with a complete manufacturing/fabrication drawing. That too without any manual measurement taken all done through breakthrough technology.</li></li></ul><li>3D Laser Scanning<br /><ul><li>We employ state of the art 3D laser scanners & Reverse Engineering software's for reverse engineering of spares.
  21. 21. We deploy the 3D scanner on site (Yes we don’t take your spare away from you), the basic advantage of our imported 3D scanner is that it is portable & has no size limitation.</li></li></ul><li>Example of Reverse Engineering using <br />3D Scanning<br />
  22. 22. The Reverse Engineering Process Cycle<br />The spare is 1st Scanned using state of the art 3D Laser Scanners<br />
  23. 23. The Procedure is methodical<br />The 3D Data is processed on Advanced Reverse Engineering Software's<br />
  24. 24. The Engineering Data<br />Once we get the Virtual Replica with all dimensions we extract all Engineering data<br />
  25. 25. Ease of getting Engineering Data<br />Get as many views as you like (If not more)<br />
  26. 26. A few more examples<br />Anvil Plate<br />
  27. 27. A few more examples<br />Nozzle<br />
  28. 28. A few more examples<br />Steam Plunger<br />
  29. 29. A few more examples<br />Flex Coupling<br />
  30. 30. Yes we can even do pipe bends<br />Pipe Bend<br />
  31. 31. Partly Damaged Spares can also be done<br />We were able to scan this badly damaged worm gear<br />
  32. 32. Advantages of Reverse Engineering over conventional methods<br />Time Saving - Development of spare part drawings in the least amount of time.<br />Accuracy- High Accuracy 3D Scanning, no manual measurements taken.<br />Generate drawings of damaged components/Spares.<br />Get as many views (Section Views/detail View) immediately on click of a button as required.<br />Generation of Assembly drawings/Views/Exploded views.<br />Automatic BOM generation from Assembly.<br />Better visual presentation for the manufacturer/user to understand the spare.<br />
  33. 33. Virtual 3D Simulations & its application in <br />Training of New Engineers & Trouble shoot.<br />
  34. 34. Air Pre-Heater<br />A Virtual Presentation of the Air Preheater<br />
  35. 35. Applications for Virtual Simulations<br />Training of new Engineers in organizations about the various Assemblies / Sub Assemblies and their various parts and there working in a virtual environment (Computer)<br />In trouble shoot of items/pointing out problematic areas to higher authorities, while in presentations.<br />Archival of important components/assemblies used in your organization for the future references explaining its working.<br />Showing any kind of custom arrangements.<br />Any other use you might find it helpful.<br />
  36. 36. Interaction with attendees for finding out problem areas & how CAD can be helpful.<br />
  37. 37. Interaction Session<br />Thank you for your patience & valuable time.<br />Please feel free to ask, if you have any questions or any queries on how our services can be of your help.<br />Your input is very valuable for us to understand your requirements & enhance our work domain.<br />ABNL CAD Solutions<br />1ST FLOOR, AVANI COMPLEX,<br />B/H NAVRANGPURA POLICE STATION, <br />NAVRANGPURA,AHMEDABAD -380009.<br />GUJARAT, INDIA<br />Contact Us @ +91-9825365600<br />email: info@abnlcad.com<br />Visit us at www.abnlcad.com<br />
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