dust handing

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dust handing

  1. 1. Dust Collector한성 영어.indd 1 2011-04-12 오후 3:30:06
  2. 2. 2 Clean Environment Partner considering environment and safety Kyung Chae Choi -CEO , Hansung Corp. Dust from production process may not only affect to product quality but fatal to workers’ health. Therefore, dust collector role is extremely important to remove dust from industrial fields. Hansung Corp developed ‘ DUST KING ’ the down flow dust collector by our own technology in 2002. We are the leader in workers’ health & environment and energy recycling area, and wish you can meet our advanced dust collector and engineering at any time.한성 영어.indd 2 2011-04-12 오후 3:30:10
  3. 3. 3 Company Profile Prizes Established 4 Sep 1990 Yonsei Univ. 2006 Yonsei Grd. School Engineer Head Office 2748 Gimpo Gold Valley, Hakun-ri, Prime Minister 2006 Korea Technology Contest /Factory Yangchon-myeon Gimpo-si, Gyeonggi-do Prime Minister 2005 Industry & Resource New Technology Capital 500 millions KRW SME prize Kimpo Productivity Improvement Good Work LG Chemical China LG-DAGU Certification Good employee (two times) Hyundai Heavy Industry EU Certificate ISO 9001 ICL Korea Certificate ISO14001 Korea KC Center Exhibition Show Participation Superior Product Certificate National Procurement 2010 FOOMA JAPAN 2010 in Tokyo JAPAN Technology Innovation SME SMBA 2008 Dubai WETEX 2008 and 6 others 2007 A-PACKING in Osaka Japan Dust Collector Venture Co. KIBO 2007 Hanoi EXPO in Vietnam Kyungkido Prospective SME Kyungkido 2006 International Packing Show and 5 others Export Prospective SME SMBA 2005 Korea Technology Contest and 7 others Industrial Family SME SMBA of Gyeonggi 2004 International Machine Automation Show and 6 others Industry-Education agreement with Southern Power 2003 Korea Machinery Show Plant & In Ha Univ. 2002 International Environment Technology Show and 2 others Patent/New Design/Product Registration History Patent 10-0585911 Filter 2009. 10 Relocation 2748 Gimpo Gold Valley, Hakun-ri, 10-0033975 Silo top type dust collector Yangchon-myeon Gimpo-si, Gyeonggi-do 10-0028200 High temperature dust collector 2008. 12 Received Million Dollar Tower prize 10-0854510 Air purifier for rail track 2008. 10 Nominated Prospective SME of Gyeonggi 10-0028190 Dust collector with blow tube 2008. 09 Certified ISO14001 10-0033976 Dust remover for railroad vehicle maintenance 2008. 08 Nominated as Export Prospective SME New design 0358230 Dust collector 2007. 10 Exported US$2 millions of DUSTKING to Japan 0214283 Fume collector 2006. 12 Received Yonsei Grd. School Engineer 0236972 Impinged scrubber 2006. 12 Qualified superior product by National Procurement Agent 0236994 Hood for dust collecting device 2006. 08 Participated Russian Market Development Team 20-0004851 Filter fixture for horizontal type dust collector 2006. 05 Nominated Venture Investment Firm by Gyeonggi 2006. 04 Participated Japan Investment Trade Team Trademark 0555024 DOWNFLOW 2006. 04 Participated India Market Development Team Reg. 0574655 DUST-KING 2005. 10 Received prize from Prime Minister Retaining Facility for protecting of environmental contamination (pending) 2004. 07 Exported US$500,000 of DUSTKING to China License Special construction business (metal structure window) 2002. 02 Developed DUSTKING as the first in Korea License for construction (machinery) 2001. 01 Business Registration to National Procurement Agent 2000. 08 Built Gimpo factory (ground 2000 pyung, bldg 870 pyung) 1992. 07 News interview (KBS 9 O’clock news) 1991. 04 Registration to POSCO vendor 1990. 12 Obtained environment license from Seoul 1990. 09 Registration to LG Chemical vendor 1990. 09 Established Hansung Corp.한성 영어.indd 3 2011-04-12 오후 3:30:12
  4. 4. 4 From 10m 3/min To 3,500m 3/min Down flow system Modularizing baghouse design Compact design Prompt delivery in 48 hours Horizontal type Open door type CLEAN AIR DUST AIR Down Flow System AIR HEADER ㆍ Horizontal filter installation type from vertical AIR HEADER ㆍ Structure that dusts drop by air flow and lay up in +PULSE V/V dust box without flowing in whirls and re-scattering in dust collector. CLEAN ㆍ No dust which can not drop down to Hooper due to AIR upward flow go into filter to shorten filter longevity, DUST AIR and dust collecting efficiency does not lower by increase of differential pressure. ㆍ It’s not required to enlarge the dust collector volume in order to reduce ascent speed, so more dust collecting capacity is available with minimum installation space. ㆍ No rotary valve is required. Conventional Dust Collector DUST KING한성 영어.indd 4 2011-04-12 오후 3:30:20
  5. 5. 5 0.2㎛ Collectable from High Efficiency Dust Collector DUSTKING™ Modular Baghouse Design ㆍ Standardized system increases dust collection capacity from 10m3/min to 3,500m3/min by simply laying up standard modules which are pre-manufactured. ㆍ Reducing installation cost, transportation fee, crane charges and etc. ㆍ Saving installation cost by simplifying of site work. ㆍ Saving labor cost by replacing welding parts with bolt assembling. Conventional Dust Collector DUST KING Utilizing space economically ㆍ Being available to install at corner of work area by designing to utilize utmost work space. ㆍ The size of bag housing is smaller than other manufacturer’s one. The design using down flow characteristics and use of pleated bag enable to reduce area to 1/2, volume to 1/5, so surplus space can be utilized for other application. Pleated Filters 99.95% over up to 0.2㎛~2㎛ ㆍ Available air cleaning and washable ㆍ Filtering area is ø190 x 800L(4m2) and ø190 x 1200L(6m2) which secures more than 10 times of filtering surface and improves filtering surface per unit volume significantly. ㆍ Using low pressured air (2.5kg/cm2) provides longer bag longevity and saves energy. Bag replacement ㆍ To replace filter and maintenance service in conventional dust collector, it requires to open hatch cover and has to disassemble blow tube, Venturi and bag cage, but in Dust King, vertical door can be opened at ground level so labor cost can be saved. ㆍ There is no worker’s safety control issue in maintenance service. ㆍ Any worker can manage without special training. ㆍ Even system operator can replace simply. ㆍ No special tools are required in maintenance. Conventional Dust Collector DUST KING한성 영어.indd 5 2011-04-12 오후 3:30:32
  6. 6. 6 Hopper Type - DKH 1070 Ø350 1120 790 Ø250 1120 300 560 Ø200 1120 760 630 530 2260 1630 1300 1200 1000 800 500 500 500 DKH-4 DKH-6 DKH-12 2140 1020 1470 1470 Ø650 1120 Ø450 1120 400 300 1520 1520 4270 3320 1500 2350 500 DKH-24 DKH-48 2140 1470 Φ750 1120 450 - Processing flow and filtering velocity may vary by the sort of dust. - SS400-SUS304 is available for filter housing material. - Compressor air pressure : applying 2.5kg/cm2 ~4.5kg/cm2 - Power : Optional from 220V single phase, 220/380V 3 phases, 440V 3 phase 2280 >> SPECIFICATION Filtering Filtering Static Inlet 5080 Process flow Motor Number (m3/min) Area Velocity pressure Duct(Ø) Kw(Hp) of filter Model No. m2 m/min (mmAq) (mm) Min.~Max. DKH-4 20~25 16 1.0~2.0 200~350 2.2 (3) 4 200 2350 DKH-6 25~50 24 1.0~2.0 200~350 3.7 (5) 6 250 DKH-12 50~100 48 1.0~2.0 200~350 5.5 (7.5) 12 350 DKH-24 100~200 96 1.0~2.0 200~350 11 (15) 24 450 DKH-48 200~400 192 1.0~2.0 200~350 22.5 (30) 48 650 DKH-72 DKH-72 300~600 288 1.0~2.0 200~350 30 (40) 72 750한성 영어.indd 6 2011-04-12 오후 3:30:32
  7. 7. 7 Hopper Type - DKHL 1670 1170 Ø550 300 1170 1640 Ø450 1670 300 1170 Ø400 1800 250 1240 3826 900 2940 2550 1726 1400 1400 DKHL-12 DKHL-16 DKHL-24 1670 2440 Ø750 1670 1670 Ø600 Ø600 450 400 400 1720 1520 1240 4870 3770 3490 2700 1850 1850 DKHL-32 DKHL-40 DKHL-48 1670 2820 2820 2440 Ø950 Ø1000 5430 5430 Ø1300 450 600 590 1884 2785 2580 7450 5730 6540 4066 4065 2700 DKHL-72 DKHL-96 DKHL-144 >> SPECIFICATION Process flow Filtering Filtering Static Inlet Motor Number Area Velocity pressure Duct(Ø) Model No. (m3/min) m2 m/min (mmAq) Kw(Hp) of filter (mm) Min.~Max. DKHL-12 70~140 72 1.0~2.0 200~350 5.5 (7.5) 12 400 DKHL-16 100~200 96 1.0~2.0 200~350 11 (15) 16 450 DKHL-24 150~300 144 1.0~2.0 200~350 15 (20) 24 550 DKHL-32 200~400 192 1.0~2.0 200~350 19 (25) 32 600 DKHL-40 250~500 240 1.0~2.0 200~350 22 (30) 40 650 DKHL-48 300~550 288 1.0~2.0 200~350 30 (40) 72 750 Option 1. Rotary V/V , Screw Conveyor, Compressor DKHL-72 400~800 432 1.0~2.0 200~350 - 72 950 2. Power 50Hz DKHL-96 600~1000 576 1.0~2.0 200~350 - 96 1000 3. Filter bag (General, static dischargable) DKHL-144 800~1500 864 1.0~2.0 200~350 - 144 1300 4. Platform한성 영어.indd 7 2011-04-12 오후 3:30:33
  8. 8. 8 SILO Bin Vent Dust collection - DKSN Patent 10-0866169 >> SPECIFICATION Process flow Filtering Filtering Number (m3/min) Area Velocity FAN of filter Model No. m2 m/min Min.~Max. DKSN-4 20~25 16 1.0~2.0 4 Option DKSN-6 25~50 24 1.0~2.0 6 Option DKSN-12 50~100 48 1.0~2.0 12 Option DKSNL-12 70~140 72 1.0~2.0 12 Option 530 1120 1120 760 530 530 730 730 730 730 200 200 870 870 DKSN-4 DKSN-6 DKSN 4 DKSN 6 The others (Exist Design) DUST KING No platfo Orion Duksan LG Chem. Yeosu (ABS) LG Chem. Yeosu (PVC) LG Chem. In Kwangzhou China LG Chem. (P&C)한성 영어.indd 8 2011-04-12 오후 3:30:50
  9. 9. 9 1120 1120 760 1010 1010 250 870 DKSN-12 1170 1670 900 1150 1150 250 1270 DKSNL-12 DKSN 12No platform is required for maintenanceLG Chem. (P&C) SILO & BIN Type Dust Collector 한성 영어.indd 9 2011-04-12 오후 3:31:14
  10. 10. 10 1120 790 Ø195 Drawer Type - DKD 750 Ø150 Patent 10-0895990 400 2030 630 1180 680 650 350 400 560 1200 DKD-2 DKD-6 1120 700 1050 1120 Ø195 875 750 760 2835 1930 530 1200 650 200 400 500 500 DKD-4 DKD-12 >> SPECIFICATION Process flow Filtering Filtering Static Inlet Motor Number (m3/min) Area Velocity pressure Duct(Ø) Kw(Hp) of filter Model No. m2 m/min (mmAq) (mm) Min.~Max. DKD-2 10~20 8 1.0~2.0 150~250 2.2 (3) 2 150 DKD-4 20~40 16 1.0~2.0 200~300 2.2 (3) 4 195 DKD-6 25~50 24 1.0~2.0 200~300 3.7 (5) 6 195 DKD-12 50~100 48 1.0~2.0 200~300 5.5 (7.5) 12 350 Application for DUSTKING GRINDING 25Kg BAG DUMPING MIXING STEEL CUTTING WORKING TABLE WOOD CUTTING FLACON BAG DUMPING WORKING BOOTH한성 영어.indd 10 2011-04-12 오후 3:31:55
  11. 11. 11 Filter Cartridges for Dustking General/NL Antistatic/AL Water proof/PTFE Antistatic+Water proof/ALU+PTFE General Information < General characteristics Base metal Polyester Polyester Polyester Polyester PTFE Coating ALU+PTFE Coating Antistatic Surface finishing n/a Aluminum coating Antistatic Oleo/ Hydrophobic Oleo/ Hydrophobic Filter size 2 Decitex 2 Decitex 2 Decitex 2 Decitex Color White Gray White Gray Weight 260 g/m2 265 g/m2 265 g/m2 270 g/m2 Thickness 0.6 mm 0.6 mm 0.6 mm 0.6 mm Air Permeability At 200Pa. 570 m3/m2h 520 m3/m2h 520 m3/m2h 510 m3/m2h Temperature condition 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) Chemical Resistance < Chemical characteristics Oil & water resistance Good Good Excellent Excellent Hydrolysis Resistance Fair Fair Good Excellent Acid resistance Good Good Good Good Alkali resistance Fair Fair Good Good Electrical resistance in Ohm n/a 1.0 X 103 n/a 1.0 X 103 Dust release Excellent Excellent Excellent Excellent Filter Test < Filter test Application Category After BIA U.S.G.C U.S.G.C U.S.G.C U.S.G.C BIA Test Nr. 9508410 / 6210 Nr. 9508410 / 6210 Nr. 9508410 / 6210 Nr. 9508410 / 6210 Dust collecting efficiency 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ metal, wood, metal, wood, metallurgical powder activated carbon, chemical, cement, chemical, cement, oily weld fume pharmaceutical, food, paper, food, paper, pharmaceutical, powder paint, pharmaceutical, pharmaceutical, welding smoke, welding smoke, Applicable area welding smoke, welding smoke, shot blasting, shot blasting, shot blasting, shot blasting, foundry dust, foundry dust, foundry dust, foundry dust, powder uranium metallic fume powder Advantage of filter ·Easy installation and replacement ·Larger filter area than general bag ·More pleats ·Less air consumption ·Available air and washable ·Polyurethane material for top/bottom ·Reduction maintenance cost DUST KING Conventional Dust Collector한성 영어.indd 11 2011-04-12 오후 3:31:56
  12. 12. 12 Fume Collector Fume Collector ▪ Fume is a solid material with it diameter of 1㎛ or less, generated in process of physical or chemical reaction such as combustion and sublimation, and its collecting facility is decided according to characteristics and structural form. The monomer fume, generated in process of pressing and injection, is effectively collected by diatom, a colloid material that has excellent adsorbability and porosity. ▪ Our patented fume collector absorbs fumes by passing gas through the diatomite-coated filter bag of a dust collector. ▪ The repetitive operation of mist removing, diatomite coating and collecting gives effective performance to investment cost and maintenance cost. Our system is widely used for plastic compounding factory. Features ㆍ Simple structure and easy operation due to using a general bag filter dust collector. ㆍ Excellent fume eliminating performance to investment cost (Stylene monomer elimination rate: 95%) ㆍ Relatively low monthly diatom consumption (monthly consumption: capacity x 1.2kg) and easy maintenance Diatom Consumption (kg/month): The above values in the table can vary according to operational experience and conditions of a site. Applications ㆍ Plastic Compounding Factories: ABS, PS, PP, HDPE, LDPE, Etc. ㆍ Hydrocarbon Monomer (SM, AN, BD, etc.) and adhesive materials (vapor, oil mist, etc.) generating places. ㆍ Asphalt and diesel fume generating places.한성 영어.indd 12 2011-04-12 오후 3:32:00
  13. 13. 13 A/C Tower ▪ A/C Tower uses “activated carbon, having a large inner surface area with porous fine holes and high adsorption performance”, to collect solutions, to eliminate odors and to purify gas in processes. ▪ Activated carbon shows excellent effect in adsorb organic vapor, and adsorbs most of organic gases regardless of density and moisture containing ratio. ▪ Adsorption process can be divided into the adsorption process and the regeneration process, in which the adsorbed material is separated and removed mostly with overheated water vapor (340℃, 0.3 kg/㎠G). ▪ Our model is a kind of the fixed bed absorber. For the continuous treatment of inflow gas, two of the AC Towers are installed in parallel to adsorb dust and regenerate air by turn. Features ㆍ Simple Operation and Manipulation / Low Maintenance Cost due to Reuse of Active Charcoal ㆍ Activated carbon, used as an adsorber, is effective in adsorbing organic vapor, and separates and collects wide range of solutions with low boiling points. ㆍ Regeneration of active charcoal is simple when the adsorbing performance gets deteriorated during operation. ㆍ Due to the short time required for adsorption, the installation space is not large considering treatment capacity. ㆍ Excellent Collecting Ratio for Organic Gas (98%) Adsorbable Gases VOC, Most of NOX and SOX ※Non-Adsorbable Polluted Gases: H2S, SO2, CH3SH, NO3, Some of Livestock Odors Applications Chemical Plants, Paint Manufacturing Factories, Printing Solutions, Plastic, Extracting Process, Fermentation Process, Food Industry, Leather Factories, etc.한성 영어.indd 13 2011-04-12 오후 3:32:06
  14. 14. 14 Central Dust Collection Cleaning System - DKVC Patent 10-0917258 Overview This central dust collection cleaning system sucks up scattering dust or powder from factory floor through powerful fan to make clean work place as well as providing workers’ health and their safety. For this system, one dust collector is to be installed outside with piping lines to each floor and flexible hose is to be connected to the pipe line to clean up inside floor. TYPE 1) Fixed type 2) Portable type LG Chem. (ABS) Daelim Industry한성 영어.indd 14 2011-04-12 오후 3:32:13
  15. 15. 15 560 1120 790 1120C 730 730 730 730 3155 3155 3155 3000 3155 3000 2425 2425 2425 2425 DKVC-4 DKVC-6 >> SPECIFICATION Filtering Static Process flow Area Number pressure Model No. (m3/min) m2 (mmAq) of filter Min.~Max. DKVC-4 10~20 16 2,000~2,500 4 DKVC-6 20~30 24 2,500~3,000 6 User friendly cleaning type 1) Multi-user(2-3) can use simultaneously 2) No requiring to carry heavy portable cleaner ·Traditional broom cleaning ·Central dust collecting cleaning 3) Simple one-touch coupling type 4) No broom is required Compact design Easy operation and control ·Traditional type : External dust ·Hansung type : Dust collector for ·ONE-TOUCH ·Convenient way of collector cleaning Quick fastening coupling dust disposal ·Easy controllable digital timer 한성 영어.indd 15 2011-04-12 오후 3:32:26
  16. 16. 16 Dry Paint Booth - DKPB Surprising Capability Powerful Adsorption - Superior System >> SPECIFICATION DIMENSION (mm) Booth MODEL weight Fan & Motor Filter Q’ty W L H (kg) DKPB-04 1080 1700 1840 110 60m3/min 430Ø 0.75kw 2x2=4 3 DKPB-06 1580 1700 1840 160 90m /min 500Ø 1.5kw 2x3=6 DKPB-09 1680 1200 1760 200 135m3/min 580Ø 2.2kw 3x3=9 DKPB-12 2180 1200 1760 250 180m3/min 675Ø 3.7kw 3 x 4 = 12 3 DKPB-16 2180 1600 2360 300 240m /min 770Ø 3.7kw 4 x 4 = 16 DKPB-20 2680 1600 2360 330 300m3/min 835Ø 5.5kw 4 x 5 = 20 DKPB-24 3180 1600 2360 400 (180m3/min 675Ø) x 2, 3.7kw x2 4 x 6 = 24 3 DKPB-28 3680 1600 2360 465 (210m /min 770Ø) x 2, 3.7kw x2 4 x 7 = 28 DKPB-2 DKPB-4 DKPB-6 DKPB-9 DKPB-12 DKPB-16 DKPB-20한성 영어.indd 16 2011-04-12 오후 3:32:45
  17. 17. 17 Dry Paint Booth Design - Variable size. - NCT processing and assembling. - No fly painting ash. - Production and installment is convenience. - Modular mass production. - Caster is useful for moving. - Immediate supply - No need to clean the booth. Characteristics of Dry Paint Booth Filter Each different direction filter set 10 pieces. 2’nd filter - 19 times adsorption area from filter’s surface to inside. 1’st filter - None flameable filter material. Perfect efficiency- 10 layer filter layer, cubic holes. Adsorption all kind of pigment, oil, dyes, mist, glass, fiber, plastic…etc. 13 mmAq - average pressure drop. New filter Disuse Advantages of Dry Paint Booth Filter System. | No needs water | | Improvements of dry process | - No water curtain - No fly away ash and stick. - No cleaning or repairing of pump, valve and - The worker isn’t covered by mist. water tank. - Over 99.5% mists are directly absorbed. - Good energy efficiency and safety.한성 영어.indd 17 2011-04-12 오후 3:32:56
  18. 18. 18 Certificates for dust collector (Hopper Type) (Hopper Type) (Hopper Type) ISO 14001 ISO 9001 Commendations Trade marks and patents Retaining licenses Plague of appreciation한성 영어.indd 18 2011-04-12 오후 3:33:57
  19. 19. 19 gallery Commendations Prime Minister - 2006 Korea Technology Contest Yonsei Univ. - 2006 Yonsei Grd. School Engineer SME Great prize Prime Minister - 2006 Korea Technology Contest Industry - Education agreement with Inha Univ. Application of new technology KBS TV Interview Overseas market Development & others Packing show in Japan Sri Lanka Buyer Participation of Japan Investment Gyeonggi governor in Vetnure technology forum Expo in Saudi Testing for CE certificate Head office and factory Head office in Yoido Kimpo factory Kimpo factory한성 영어.indd 19 2011-04-12 오후 3:35:02
  20. 20. review 20 Plant, Environmental Facility Division한성 영어.indd 20 2011-04-12 오후 3:35:50
  21. 21. 21 Export Division한성 영어.indd 21 2011-04-12 오후 3:37:07
  22. 22. 22 gallery Steel . Power Plant ▲ 기존 타입 500 CMM ▲ 더스트킹 1,200 CMM Chemical, Plastic, Rubber Food, Pharmacy한성 영어.indd 22 2011-04-12 오후 3:38:20
  23. 23. 23 Laser, Plasma, Welding fume Electronics, Semiconductor Nuclear(Uranium) Railroad Vehicle Maintenance Cement, Short Blast, Wood Battery(Graphite), Toner, Carbon Black Others한성 영어.indd 23 2011-04-12 오후 3:39:14
  24. 24. Japan, Hungray, Saudiarabia, UAE, China, Indonesia, Vietnam, Philippines, Srilanka, Taiwan, Russia Module type dust collector by down flow Design by DOR&Partners 2010.08.17 / 02-458-9415 Business Areas Environmental Facilities Business Plant Business Dust Collectors Silo & Hopper Fume Collectors Cone Roof Tank Vacuum Cleaner Pressure Vessel Cyclone & Multi-Cyclone Pneumatic conveying System Wet Scrubber / Impinjet Scrubber Column / Tower Activated Carbon Tower Piping Dry Paint Booth Structure Pyro Screen Equiqment Installation Work In Plant http://www.dustking.com ● kcchoi@dustking.com 2748 Gimpo Gold Valley, Hakun-ri, Yangchon-myeon Gimpo-si, Gyeonggi-do, 415-843 Korea TEL : +82-31-988-5771 T E T E T E T E2 37 2 -423 4 -84F- AF A1ƒUX£”037223-0273047-541- 5 1 5 1 L£”0 7 2 - 2 - 4 - 72- - 2 301ƒU1ƒUX£”0A 2 - 4 -742--52130 7 0 7 L£”0 7 L£”0 0 7 8 1ƒU7 8 7 8 F AF 7 X£”0 L£”0 2 3 0 7 0 X£”0 7 2 - 2한성 영어.indd 24 2011-04-12 오후 3:39:29

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