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Oem Cap Web Nov 2007

From guest8bdd75, 5 months ago

CTL is a full service, ISO 9001-2000 registered and AS 9000 certif more

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Slide 1: CTL Aerospace, Inc. 2007 - Capabilities Presentation NADCAP Certified ISO 9001-2000 AND AS 9100B Registered CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 Proprietary PH: (513)874-7900 FX: (513)874-2499 www.ctlaerospace.com

Slide 2: History / CTL Aerospace Campus • Founded 1946 • Current Ownership 1983 • New Facility 1988 100,000 SqFt • Expansion 1997 75,000 SqFt Plant 1 Plant 2 Headquarters Aviation Repair OEM Operations Tooling Planed Expansion Proprietary

Slide 3: Approved Composite Supplier for: • GE Aviation • Lockheed Martin • United Launch Alliance • Northrop Grumman Corp. • Pratt & Whitney • Hamilton Sundstrand • Sikorsky Aircraft Company • Vought Aircraft • Rolls-Royce • General Dynamics Proprietary

Slide 4: Processing & Material Capabilities Materials- Resin • Resin Transfer Molding • Ceramic Matrix Composites (2000 ºF) • Avimid N, Avamid R ( 700ºF) • Isostatic Laminates • AFR-PE ( 700ºF) • PMR-15 ( 600ºF) – Autoclave • Bismaleimide -BMI • Phenolic – Oven • Epoxy • Compression Molding • Cyanate Ester • Polyester • Filament Winding Materials- Reinforcement • Bondments • Glass • Carbon / Graphite • Aramids (Kevlar) • Quartz • Nextel Fiber (Aluminized Fiber) Proprietary

Slide 5: CTL Product Line • Propulsion • Airframe • Space / Satellite • Missile Proprietary

Slide 6: Equipment Summary List: • Composite Processing Equipment • 9 Autoclaves • 22 Presses • 13 Ovens • 8 RTM (Resin Transfer Molding) Systems • 21 CNC Machine Centers • 5 Non-Conventional Machine Centers Proprietary

Slide 7: Specialized Composites Facility Autoclave Processing Capability Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software. 1) Autoclave 100 PSIG @ 400 ºF 145" ID by 240" length 2) Autoclave 200 PSIG @ 650 ºF 120" ID by 240" length 3) Autoclave 100 PSIG @ 400 ºF 108" ID by 200" length 4) Autoclave 100 PSIG @ 400 ºF 103" ID by 156" length 5) Autoclave 300 PSIG @ 650 ºF 60" ID by 96" length 6) Autoclave 200 PSIG @ 400 ºF 60" ID by 108" length 7) Autoclave 300 PSIG @ 750 ºF 50" ID by 144" length 8) Autoclave 300 PSIG @ 650 ºF 40" ID by 70" length 9) Autoclave 300 PSIG @ 650 ºF 18" ID by 12" Length Proprietary

Slide 8: Specialized Composites Facility Ovens: Compression Molding Resin Transfer Molding (RTM) Thirteen (13) air-circulating (Hydraulic Press) Eight, 5-gallon single component ovens maximum injection systems. ASC processor Twenty-Two presses from temperature ranging 350 to controlled. 1600 tons, 72” by 72” 1000 degrees F. plattens to 14 Ton with 21” Controller ACS Controller x 24” platens. Five of the Network to Ovens and sixteen are smart press Autoclaves. technology. Proprietary

Slide 9: Specialized Composites Facility CNC Machining • (2) Haas 5 Axis VMC • MAHO 600, True 4 Axis Milling Center • Cell Con 4 Axis HMC • Acer 3 Axis Bridgeport Knee Mill • (2) Johnford 4 Axis VMCs (Troyke Rotary Table) • (2) Clausing / Colchester CNC Lathes • (2) Mazak 4 Axis VMC • Haas CNC Lathe • Hurco 4 Axis VMC • Parish Mill - 12' * 12 ' , 4 Axis • Chevalier 3 axis VMC • (3) Renishaw MP12 Probing Systems •(2) Fadel 3 Axis VMC • Chevalier CNC Turning Center Proprietary

Slide 10: Specialized Composites Facility Non-Conventional Equipment •Thermwood 5 Axis Router •Thermwood Cartesian 5 Axis Water-jet •Flow System Water-jet Cleaning/Striping System •Plastic Media Striping Cabinet •McClean Anderson Filament Winding System Proprietary

Slide 11: Specialized Composites Facility Seven Cleanrooms Covering over 50,000 SqFt Platinum FaroArm CMM Cellularized Manufacturing Material Kit Cutting Proprietary

Slide 12: Lean Manufacturing • Lean Manufacturing since 1996. • Work-Cells implemented • Standard Work tools in place for developing new work-cells. • Formal Set-up Reduction and TPM Training completed & implemented in the form of Events. P&W Manufacturing Work-cell Proprietary

Slide 13: Continuous Improvement Continuous Improvement • Corrective Action Board • Quality Control Process Charts (QCPC) • Relentless Root Cause Analysis (RRCA) Six Sigma • Eight years experience using GE Supplied Six Sigma Tools A.C.E. Initiative (Achieving Competitive Excellence) • First UTC Supplier to achieve Silver Level Certification Proprietary

Slide 14: Quality Assurance • CMM Dimensional Verification • Configuration Management • Non Destructive Testing • Mechanical Testing • ISO 9001-2000 Registered • AS-9100B Registered • NADCAP per AS7118 Composites Proprietary

Slide 15: CTL NADCAP Certified Proprietary

Slide 16: ISO 9001:2000 & AS9100:2000 B Registered Proprietary