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AVTRON OVERVIEW ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
INDUSTRIAL AUTOMATION BUSINESS AVTRON ,[object Object],[object Object],[object Object],[object Object],[object Object]
References ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
AVTRON AC AND DC DRIVES SYSTEMS
ADDVANTAGE-32 TM  DC DIGITAL DRIVES   Chassis Style Drives 10 to 550 Amps Puck Style Drives 800 to 3,000 Amps
ROLLING MILL DC BRIDGES REGEN ASSEMBLED BRIDGE
HOT STRIP MILL DC SYSTEM
12 Pulse DC Bridge
ROLLING MILL DC BRIDGES 60 Sec. 60 Sec./10 Sec. 60 Sec. 60 Sec. 60 Sec. O/L TIME 250% 660 VDC 1250 ADC 275%/400% 660 VDC 1400 ADC 200% 900 VDC 2100 ADC 200% 900 VDC 2500 ADC 250% 850 VDC 3000 ADC O/L AMPS VOLTS AMPS
CUSTOM DC BRIDGE
Plate Mill 12 Pulse DC Drive
ROLLING MILL DC DRIVE
BLAST FURNACE SKIP HOIST SYSTEM
 
B.O.F. VESSEL TILT REDUNDANT SYSTEM
CONTINUOUS CASTER SYSTEM
H.S.M. CROP SHEAR DRIVE
PLATE MILL DRIVE SYSTEM
PICKLE LINE DRIVE SYSTEM
COLD MILL DRIVE SYSTEM
ROD MILL STAND DRIVE
ADDVANTAGE-32 TM  DC DIGITAL SCR RETROFITS Distributed SCR Interface Centralized SCR Interface Parallel SCR Interface
  RETROFITS  ADDVANTAGE-32 TM  DC DIGITAL Drive   Experience  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Before After GE Siltrol Plus Retrofit
HSM ROUGHING STAND RETROFIT
ADD-32 TM  DC DIGITAL MG SET RETROFITS Digital Field Regulator 10 to 800 Amps Regulator with Auxiliary Hardware
HSM FINISHING STAND MG SET RETROFIT
AC DIGITAL DRIVES Integrated Flux Vector Drive Common Bus Flux Vector Drive 1 - 2000 HP 690 VAC Max. 1 - 2000 HP 690 VAC Max.
H.S.M. RUNOUT TABLE AC DRIVE SYSTEM
OVERHEAD CRANE SYSTEMS
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],OVERHEAD CRANE SYSTEMS
CRANE SOFTWARE FEATURES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],SWAY CONTROL  Increase crane speed and shorten acceleration ramps without increased load sway Add restricted area, speed limitations and automated positioning Prevent damages due to swinging load
SYSTEM Communications   Ethernet Switch   Ethernet Communications Module ,[object Object],[object Object],[object Object],[object Object],100 mBaud Fiber-Optic GE Fanuc RX7i PLC GE Fanuc Quickpanel HMI GE Fanuc Genius I/O GE Fanuc VersaMax I/O Genius Bus
PLC AND AUTOMATION SYSTEM INTERFACE Modicon Quantum w/Modbus TCP Ethernet NetMax Ethernet Module for Automax System VME to Ethernet Interface Module
ADDapt PROGRAMMING TOOLS
ADDAPT ADVANCED SYSTEM MAINTENANCE DIAGNOSTICS
Performance View ™ An easy to use, on-machine process diagnostic system, consisting of real-time and historical data
ETHERNET SWITCH AVTRON ADD-32 PLC/LEVEL 1 CONTROL HMI PERFORMANCE VIEW ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],PROCESS DIAGNOSTIC SYSTEM
SIGNAL TRENDING  DISPLAY
EVENT  HISTORY  DISPLAY
MACHINE PERMISSIVE SCREEN
REAL-TIME SCREEN
ETHERNET SWITCH DRIVE SYSTEM PLC HMI PERFORMANCE VIEW ADDAPT 2000 100 mBaud Fiber-Optic Ethernet SYSTEM ARCHITECTURE ADD-32 DC AMG AFS AFM ACCEL 500 AC LOGIC AND AUTOMATION SYSTEMS
Process Automation System   Left Winder Drive Plant Network Mill Network TCP/IP HMI Motor Room PC Modem Server GE or AB PLC Remote Service PC Remote I/O Network Real-Time Drive Communication Link Mill Drive I/O I/O I/O I/O Servo I/O Analog In Operator Stations and Motor Control Center Right Winder Drive Correction Feed Forward Motion Ctrl -0003 Gauge -0003 Gauge Service Laptops -0003 Gauge
AGC System Hardware ,[object Object],[object Object],[object Object],GE or AB PLC Remote I/O Network Real-Time Drive Communication Link Mill Drive Right Winder Drive I/O I/O I/O I/O Left Winder Drive TCP/IP Mill Network Motion Ctrl
AGC Motion Controller ,[object Object],[object Object],[object Object],[object Object],Servo I/O Motion Controller Analog In Cylinders Speed Laser or Encoder Speed Laser or Encoder Pressure Feedback Servo Valves Position Feedback -0003 Gauge -0003 Gauge
Exit Only AGC Mode Position Force Feedback Exit Gauge Feedback Exit Speed Feed Forward to Entry Winder Manual Control
Feed-Forward AGC Mode Position Feedback FIFO Entry Gauge Feed Forward Exit Gauge Feedback Exit Speed Feed Forward to Entry Winder Manual Control Force
Entry/Exit AGC Modes Position  Mass Flow FIFO Elongation Entry Gauge Feed Forward Exit Gauge Feedback Exit Speed Entry Speed Feed Forward to Entry Winder Manual Control Force
High Speed for Smoothness ,[object Object],[object Object],------------ Deviation ------------ Low speed corrections ------------ High speed smoothed corrections
AGC System Software ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Permissive Status Display ,[object Object],[object Object]
Fault Display and Logging ,[object Object],[object Object]
FFT Thickness Analysis ,[object Object],[object Object]
SPC/QC Reports ,[object Object],[object Object],[object Object]
Data and Information Management MySQL DATABASE OVERALL CONTROL REPORTS ODBC SQL SERVER ORACLE JOBS DATA RUN DATA OPERATOR ACTIONS Microsoft Windows and .Net  - + X File  Edit  View  Insert  Format  Tools OK Cancel TENSILE LENGTH THICK JOB # DATE METAL DIP ANGLE HEIGHT SERIES DEVIAT SPEED Windows VB .Net MACHINE SETUP
Data Logging ,[object Object],[object Object],[object Object]
Pass Schedule   Storage/Retrieval ,[object Object]
Automatic Slowdown/Stop ,[object Object],Speed Length Hold Direct speed ramp to stop Slow/Hold approach  has deceleration discontinuities, takes longer ,[object Object],Flagged   Area Auto Slowdown Auto Resume ,[object Object]
Avtron Industrial Automation METALS INDUSTRY www.avtronmetals.com Jeff Mason Industry Manager
AIRCRAFT  TEST EQUIPMENT AVTRON’S   Other Business Units
LOAD BANKS AVTRON’S
AVTRON DIGITAL ENCODERS
AVTRON   SEVERE- Mill DUTY SMARTachs TM
Checking a tach is now easier than ever. AVTRON SMARTach TM  DIAGNOSTICS
AVTRON MANUFACTURING Global Recognition in Metals Industry Automation
 
 

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Editor's Notes

  1. Another concept in troubleshooting practice is the ability to collect a lot of data constantly, store it, and review it later to diagnose the problem. No intervention is required at the time of the problem. Data must be setup ahead of time for collection, but this is thought out during the system design, and a large amount of variables my be collected for a machine, allowing for near 100% hit of the data required to diagnose a problem.
  2. Review Trending: Section and Pen names at bottom - 10 pens maximum at any time Color coding of pens Value of each pen Timestamp of each log on graph Time per division Screen controls along top Color coded graph scaling along top and bottom of chart Zooming capability - in and out. Serves both Historical and Real-time modes No loss of data during historical searches Pen insert/delete options Scroll forward/backward options Much like a HUGE BRUSH RECORDER!!
  3. Tabular Data Display Color Coded "Events" with 4 categories: Red - Alarms Blue - Warnings Green - Events Black - Controls Each defined event given a number Color block on left indicates on/off state ID Number and on/off state in English for non-color print applications Data/time of recorded event Message definable on job-by-job basis Recordable point at time of event and value of point Units of recordable point Real-time/Historical mode on one screen Sort/Filter capability on all events Export and Print functions Jump feature!!!