Toyota As Number One

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Toyota As Number One

  1. 1. TOYOTA as NUMBER ONE
  2. 2. <ul><li>What company is the world’s largest </li></ul><ul><li>automaker? </li></ul><ul><li>Since April 2007,TOYOTA . </li></ul>
  3. 3. <ul><li>The company is also the world’s best automaker. </li></ul><ul><li>Quality and reliability </li></ul><ul><li>Customer loyalty </li></ul><ul><li>Gaining the time </li></ul>
  4. 4. <ul><li>The vaunted production system of Toyoto(TPS) with quality and efficiency. </li></ul><ul><li>Lean manufacturing </li></ul><ul><li>Business processes and information system based on the principles of: </li></ul><ul><li>Just in time </li></ul><ul><li>Quality </li></ul><ul><li>Continuous improvement </li></ul><ul><li>Creating customer value </li></ul>
  5. 5. Culture of Toyota’s TPS <ul><li>To do away with waste </li></ul><ul><li>Manufacture product without maintaining an inventory </li></ul><ul><li>To improve production </li></ul>
  6. 6. The Key Concept of TPS <ul><li>There are three key concept of TPS: </li></ul><ul><li>Jidoka </li></ul><ul><li>Kaizen </li></ul><ul><li>Andons </li></ul>
  7. 7. The Key Concept of TPS <ul><li>JIDOKA refers to just in time supply chain system and the ability to stop production to prevent defects. </li></ul><ul><li>Ex: Seat installation process. </li></ul><ul><li>To operate without stored inventory </li></ul><ul><li>To reduce errors </li></ul><ul><li>To satisfy customer demand </li></ul><ul><li>Developing own software to manage this scheduling. </li></ul><ul><li>The Assembly Line Control System(ALCS) </li></ul>
  8. 8. JIDOKA
  9. 9. The Key Concept of TPS <ul><li>KAIZEN is the component that seeks continuous improvement,often by eliminating waste from the system. </li></ul><ul><li>Ex: Toyota’s Dealer Daily Internet Portal </li></ul><ul><li>To reduce the wait time for customers. </li></ul>
  10. 10. KAIZEN
  11. 11. The Key Concept of TPS <ul><li>ANDONS are visual controls that provide an up to the minute look at how the production process is running. </li></ul><ul><li>Ex: Electronic dashboards,overhead displays,plasma screens. </li></ul><ul><li>Gives accurate report </li></ul>
  12. 12. ANDONS
  13. 13. The Key Concept of TPS <ul><li>More advanced ANDONS </li></ul><ul><li>Connecting to the assembly line machinery </li></ul><ul><li>Using plasma screens </li></ul>
  14. 14. Competitors’ Perspective <ul><li>Other auto companies have studied Toyota’s methods but have had trouble imitating them. </li></ul>
  15. 15. Toyota’s Real Secret:Hint,It Is Not TPS <ul><li>Toyota helps suppliers with product strategy,such as PTC. </li></ul><ul><li>Mutual success is the key to the relationship. </li></ul><ul><li>Lean product development is key to long-range success of the enterprise. </li></ul>
  16. 16. Toyota’s Real Secret:Hint,It Is Not TPS <ul><li>Are you considering emulating TPS or the Toyota Product Development System? </li></ul><ul><li>Two key aspects os Toyota’s development: </li></ul><ul><li>Customer – driven </li></ul><ul><li>The lean principles of TPS apply. </li></ul><ul><li>On culture,the key point is that people must be receptive to input from different areas of the organization. </li></ul>
  17. 17. <ul><li>THANKS FOR LISTENING… </li></ul>

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