CTL OEM Capabilities

Slide 1: CTL Aerospace, Inc. 2007 - Capabilities Presentation ISO 9001-2000 AND AS 9100B Registered CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 Proprietary PH: (513)874-7900 FX: (513)874-2499 www.ctlaerospace.com

Slide 2: CTL Aerospace Campus • OEM Plant 100,000 SqFt • Tooling / Equipment Storage 15,000 SqFt • Aviation Repair 60,000 SqFt Plant 1 Plant 2 Headquarters Aviation Repair OEM Opera tions Tooling Plane d Expa nsion Proprietary Proprietary

Slide 3: Approved Composite Supplier for: • GE Aircraft Engines • Lockheed Martin • Northrop Grumman Corp. • Pratt & Whitney • Hamilton Sundstrand • Sikorsky Aircraft Company • Vought • Rolls-Royce • General Dynamics Proprietary

Slide 4: Sales By Customer DFAS Overhaul & Repair Vought GE Transportation Pratt Other General Dynamics MRAS Hamilton Sundstrand Lockheed Northrup Grumman Martin Proprietary

Slide 5: Processing & Material Capabilities Materials- Resin • Resin Transfer Molding • Ceramic Matrix Composites (2000 ºF) • Avimid N ( 700ºF) • Isostatic Laminates • AFR-PE ( 700ºF) • PMR-15 ( 600ºF) – Autoclave • Bismaleimide -BMI • Phenolic – Oven • Epoxy • Compression Molding • Cyanate Ester • Polyester • Filament Winding Materials- Reinforcement • Bondments • Glass • Carbon / Graphite • Aramids (Kevlar) • Quartz • Nextel Fiber (Aluminized Fiber) Proprietary

Slide 6: Equipment Summary List: • Composite Processing Equipment • 9 Autoclaves • 22 Presses • 13 Ovens • 3 RTM (Resin Transfer Molding) Systems • 21 CNC Machine Centers • 5 Non-Conventional Machine Centers Proprietary

Slide 7: Specialized Composites Facility Autoclave Processing Capability Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software. 1) Autoclave 100 PSIG @ 400 ºF 145\" ID by 240\" length 2) Autoclave 200 PSIG @ 650 ºF 120\" ID by 240\" length 3) Autoclave 100 PSIG @ 400 ºF 108\" ID by 200\" length 4) Autoclave 100 PSIG @ 400 ºF 103\" ID by 156\" length 5) Autoclave 300 PSIG @ 650 ºF 60\" ID by 96\" length 6) Autoclave 200 PSIG @ 400 ºF 60\" ID by 108\" length 7) Autoclave 300 PSIG @ 750 ºF 50\" ID by 144\" length 8) Autoclave 300 PSIG @ 650 ºF 40\" ID by 70\" length 9) Autoclave 300 PSIG @ 650 ºF 18\" ID by 12\" Length Proprietary

Slide 8: Specialized Composites Facility Ovens: Compression Molding Resin Transfer Molding Thirteen (13) air-circulating (Hydraulic Press) (RTM) ovens maximum Three, 5-gallon single Twenty-Two presses from temperature ranging 350 to component injection systems. 1600 tons, 72” by 72” 1000 degrees F. ASC processor controlled. plattens to 14 Ton with 21” Controller ACS Controller x 24” platens. Five of the Network to Ovens and sixteen are smart press Autoclaves. technology. Proprietary

Slide 9: Specialized Composites Facility CNC Machining •Haas 5 Axis VMC • MAHO 600, True 4 Axis Milling Center •Thermwood 5-Axis Router • Acer 3 Axis Bridgeport Knee Mill • Cell Con 4 Axis HMC • (2) Clausing / Colchester CNC Lathes • (2) Johnford 4 Axis VMCs (Troyke Rotary Table) • Haas CNC Lathe • (2) Mazak 4 Axis VMC • Parish Mill - 12' * 12 ' , 4 Axis • Hurco 4 Axis VMC • (3) Renishaw MP12 Probing Systems • Chevalier 3 axis VMC • Chevalier CNC Turning Center •(2) Fadel 3 Axis VMC Proprietary

Slide 10: Specialized Composites Facility Non-Conventional Equipment •Thermwood 5 Axis Router •Thermwood Cartesian 5 Axis Water-jet •Flow System Water-jet Cleaning/Striping System •Plastic Media Striping Cabinet •McClean Anderson Filament Winding System Proprietary

Slide 11: Specialized Composites Facility Class 10,000 Micro Clean-room to Fed Std 209 Platinum FaroArm CMM Cellularized Manufacturing Material Kit Cutting Proprietary

Slide 12: Lean Manufacturing • Lean Manufacturing since 1996. • Work-Cells implemented • Standard Work tools in place for developing new work-cells. • Formal Set-up Reduction and TPM Training completed & implemented in the form of Events. P&W Manufacturing Work-cell Proprietary

Slide 13: Continuous Improvement Continuous Improvement • Corrective Action Board • Quality Control Process Charts (QCPC) • Relentless Root Cause Analysis (RRCA) Six Sigma • Eight years experience using GE Supplied Six Sigma Tools A.C.E. Initiative (Achieving Competitive Excellence) • First UTC Supplier to achieve Silver Level Certification Proprietary

Slide 14: Quality Assurance • CMM Dimensional Verification • Configuration Management • Non Destructive Testing • Mechanical Testing • ISO 9001-2000 Registered • AS-9100B Registered Proprietary

Slide 15: Registrations and Certifications • ISO 9001:2000 & AS9100B Registered • FAA Repair Station Certificate • EASA Certificate Proprietary

Slide 16: OEM Product Sample Proprietary

Slide 17: GE90-115 Fan Blade Platform B777-300ER Platform Engine Set- 22 per Engine Proprietary

Slide 18: GP7200 Fan Blade Platform Airbus A380 - 4 Engines per Aircraft Platform Engine Set- 22 per Engine GP7200 Engine Proprietary

Slide 19: Air Oil Seals Boeing 737 Proprietary

Slide 20: Air Oil Seal Boeing 777 Proprietary

Slide 21: T700 Particle Separator UH-60 Black hawk Proprietary

Slide 22: Acoustic Treatments - Blocker Door Blocker Door: Metallic Perforated Thrust Reversers Deployed Blocker Door Assembly- Composite Perforate Reticulated to Honeycomb Proprietary

Slide 23: TF39 AFT Fairing TF39 Assembly Proprietary

Slide 24: Exit Cowl - TF34 Lockheed S-3A Viking Engine : GE TF34 Proprietary

Slide 25: TF39 - Fan Stator Spacer C5 Transport Fan Stator Spacers in support of the TF39 Engine Program. Proprietary

Slide 26: TF39 - Fan Case Lockheed C-5 Galaxy Proprietary

Slide 27: F/A 22 Raptor CTL has been awarded over 30 composite components, in support of the F/A 22 Raptor Program. CTL is currently qualified to manufacture BMI and Epoxy laminates, co-cured structural honeycomb panels, and RTM components. Hardware includes fracture critical and durability critical airframe components. Proprietary

Slide 28: F/A 22 Raptor Primary Heat Exchange Duct Equipment Bay Cover Lower Inboard Inlet Skin Forward Side Array Panel Proprietary

Slide 29: F/A 22 Raptor Center Nose Front & Left/Right Side Bay Cover Glareshied Assembly Shelf Panels (internal) Proprietary

Slide 30: F/A 22 Raptor Glareshield Assembly Proprietary

Slide 31: F/A 22 Raptor Lower Inlet Skins Left & Right Configuration Co-Cure Honey Comb Panels Left & Right Configuration Proprietary

Slide 32: F/A 22 Raptor Stinger: Structural, Airframe Component. Resin Transfer Molded Carbon / BMI laminate Proprietary

Slide 33: JSF: High-Temp Engine Components Avimid N - Twin Pack Joint Strike Fighter Pratt & Whitney F119-100 Avimid N - Seal Carrier Proprietary

Slide 34: THAAD Flare Petals Theater High Altitude Area Defense (THAAD) weapon system’s Flare petals. Proprietary

Slide 35: Fan Exit Guide Vanes Carbon / Epoxy Laminate with a Metallic Leading Edge Proprietary

Slide 36: Fan Blade Rub Strips Proprietary

Slide 37: Spinners and Fairings Resin Transfer Molding Kevlar / Epoxy Proprietary

Slide 38: Resin Transfer Molded Rotors IBR-Integrally Bladed Rotor Integrally Wound Rotor Carbon / BMI - Resin Transfer Molded Carbon / BMI - Resin Transfer Molded Proprietary

Slide 39: J-STARS: Fan Duct Fairing E-8C Joint Surveillance Target Attack Radar System Rear Compressor Fan Duct Fairing Pratt & Whitney JT8D-219 Proprietary

Slide 40: B-777 Fan Inlet Diffuser Housing Assy B-777 Air Management System - 2 Per Aircraft Nickel Shell Tooling Proprietary

Slide 41: Boeing 767 Fan Inlet Diffuser Housing B767 ECS Assembly Glass / BMI - Layup w/ Autoclave Cure Proprietary

Slide 42: Water Separator Housing -AWACS USAF E-3 AWACS Proprietary

Slide 43: ERJ 170 Ram Outlet Duct ERJ Air Management System Ram Outlet Duct ERJ-170 FIDH Proprietary

Slide 44: Boeing 777 ECS -Seal Plate Carbon /BMI Compression Molding Proprietary

Slide 45: Fillet Fairing MD-11 Proprietary

Slide 46: Atlas Lower Thrust Structure Atlas Fireshield - Phenolic Glass Skins / Nomex Core Atlas Door - Phenolic Glass Skins / Nomex Core Lower Thrust Structure Assembly Proprietary

Slide 47: E-2C Tip Cap Assemblies Northrop Grumman E-2C Proprietary

Slide 48: V2500 Pre-Cooler Duct Airbus A320 Proprietary

Slide 49: AGM 65 Maverick Missile IRTS (Infrared Target Simulator) Proprietary

Slide 50: Space Shuttle -LO2 Feed-line Fairing Carbon / PMR-15 Lay-up with AC Cure External Tank - Space Shuttle Proprietary

Slide 51: AN/APS-137 ISAR (Inverse Synthetic Aperture Radar) Support Arm Assembly Reflector Assembly P3-Orion AN/APS 137 Assembly Front & Rear Shrouds Proprietary

Slide 52: RAH-66 Comanche - 70 Composite components on the first Stealth Reconnaissance Helicopter.. Proprietary