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  • 1. Cast-Fab Technologies, Inc. Your Premier Supplier of Iron Castings & Fabrications
  • 2. Our Corporate Family
  • 3.
    • Family-owned business formed in 1988 from the former Cincinnati Milacron Met-Fab Division.
    • 2007 marked the 100 th anniversary of pouring iron.
    • One of the first ISO Certified Foundries in the U.S. (1993)
    • Combined divisions have over 300 employees serving a variety of OEM producers.
    • Gray and Ductile Iron Castings
    • Plate and Sheet Fabrications
    • Water / Wastewater Control Products
    • Banking Equipment
    Our Background
  • 4.
    • Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal fabrication and machining backgrounds.
    • Employees are committed to the growth of the company and to the consistent quality of each Cast-Fab product.
    • As a world leader in the industry, Cast-Fab has a strong commitment to constantly improve the quality of its products. The ISO 9001:2000 certification has only enhanced this commitment.
    • The company utilizes the latest technological advances in support of its commitment to continuous improvement and providing the highest quality castings and fabrications.
    • Safeguarding of all confidential customer information is vital. All possible precautions are taken to ensure protection of customers' products.
    Committed to Excellence in Process & People
  • 5.
    • Cast-Fab is one of the largest jobbing Foundries in the United States with o ver 500,000 square feet of modern manufacturing facility.
    • Specializes in the manufacture of engineered gray iron, ductile iron and green sand castings.
    • Heavy steel metal and sheet metal fabrications.
    • Precision CNC machining; and related value-added products.
    • Value Added Solutions for Your Castings or Fabrications
      • Engineering Design; AutoCAD, Pro-E, Solid Edge
      • Complete Pattern Making Shop with a 75,000 feet pattern storage facility with sprinkler system.
      • Heat-treating, Painting, Machining and Assembly
      • Level II UT and MPT inspectors
    • Cast-Fab can impartially consult with your engineers and provide you with "The Best Total Solution”
    Cast-Fab: “The Best Total Solution” A Combined Metal Casting Foundry & Metal Fabrication Job Shop
  • 6.
    • Cast-Fab Technologies, Inc. is committed to being the Best Total Solution for our Customers. We do this by providing a system that assures we are:
    C OMMITTED Following a F RAMEWORK Using quality T OOLS to meeting customer requirements to establish and review Quality Objectives to make improvements to better serve the customer Cast-Fab’s Commitment to Quality
  • 7. ISO 9001:2000
  • 8. Markets Served
  • 9. Miscellaneous Housings & Brake Segments Wind Energy
  • 10. Mining & Transportation Electrical Cabinet Wheel Hubs
  • 11. Foundry Capability
    • Gray and ductile iron grades controlled to ASTM, DIN, or equivalent by charge make-up
    • Chemical analysis, chill wedge testing, and temperature checks verified at the spout before pouring and at the ladle after treatment
    • Chemical analysis consists of cooling curve carbon equivalent determinations
    • Combustion method of total carbon and sulfur analysis, and spectrographic analysis of up to 28 elements
    • Separately cast, cast-on, or trepanned tensile specimens are used to qualify the mechanical properties
    • Computer-calculated gating, risering, and solidification modeling helps to insure reliability in all metal sections
    • One (1) 4200KW Line Frequency, 60 Hertz, 15-Ton Holding Capacity, Coreless Induction Furnace
    • Two (2) 3600 KW Medium Frequency, 200 Hertz, 10-Ton Holding Capacity, Coreless Induction Furnaces
  • 12.
    • LARGE CASTINGS
    • No-bake, Large Flask and Pit Molding
    • 144" x 144" x 48"/48"
    • Weight Range: to 80,000 pounds
    •  
    • MEDIUM CASTINGS
    • No-bake, Semi-Automatic Line for Flaskless Molds
    • 27" X 27" x 12"/12" to 84" x 66" x 27"/27"
    • Weight Range: to 4,000 pounds
    •  
    • SMALL/MEDIUM CASTINGS
    • Green Sand Cope & Drag Molding Line
    • 30" X 42 " X 14"/14"
    • Weight Range: to 300 pounds
    • ENGINEERING CAPABILITIES
    • Solid Edge CAD
    • Worknc CAD/CAM software
    • Accept popular CAD exchange file types including IGES, STEP, X_T, DXF, DWG, PRT, PRT. *, etc.
    Foundry Capability
  • 13.
    • NDT
    • 2 Level II Ultrasonic Inspectors
    • 2 Level II Magnetic Particle Inspectors
    • Romer Arm Portable CMM
    • Dye Peneatrant
    • Radiographic Testing (subcontracted)
    • Foundry Lab
    • Microstructure
    • Physical Testing
    • Hardness Testing
    • Chemical Composition
    • Sand Lab
    • Sieve Analysis
    • Tensile Testing
    • LOI
    • Ethylene Blue
    Foundry Capability
  • 14.
    • 3500 Tons/Month Capacity
    • 5 – 80,000 Pound Weight Range
    • (3) Molding Lines
    • Gray Iron Class 30 to Class 50
      • ISO EN 1563 GJS-400-18 at –20C through GJS-700-2
    • Ductile Iron ASTM 60-40-18 to 120-90-02
    • Prime & Finish Paint
    • Panghorn #513-MRS @ 50,000 pound Capacity
    • 96” Wheelabrator, Single Arm, Tray Lift
    • CNC Pattern Router
    Foundry Equipment Resources
  • 15. Equipped for low volume to semi-production order quantities. Fabrication Capability
    • HEAVY PLATE FABRICATING
    • Medium to Heavy fabrications
    • Weight Range to 80,000 pounds
    • Thickness to 20 inches
    •  
    • SHEET METAL FABRICATING
    • 20 Gauge through .25” thick material
    • PRODUCTS
    • Electrical Cabinets
    • Hydraulic Tanks
    • Pans
    • Machine Guarding & Enclosures
    • Boxes
    • Brackets
    • Machine Bases
    • Beds
    • Slides
    • Columns
    • Tables
    • Rails
    • Rams
    • Gear Housings
    • Platforms
    • Frames
    • Supports
  • 16. Fabrications
  • 17.
      • Thomas R. Caldwell
      • Director, Sales & Service
      • 513-758-1020
      • [email_address]
    Contact Information
      • Cast-Fab Technologies, Inc.
      • 3040 Forrer Street
      • Cincinnati, Ohio 45209
      • 513-758-1000
      • www.cast-fab.com
      • Please contact us with any questions or requests for quotation.
      • We look forward to discussing your requirements.
      • Chanda Fields
      • Technical Sales Manager
      • 513-758-1118
      • [email_address]
  • 18. Where Innovative Ideas Take Shape TM